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Maintenance instructions
Chlorine electrolysis system
CHLORINSITU
Target group: Technical personnel.
These maintenance instructions are only valid in conjunction with the installation and operating instructions for the CHLOR‐
INSITU
IIa 60 - 300.
®
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
981159
IIa 60 ... 300 g/h
®
Original operating instructions (2006/42/EC)
EN
BA CI 020 09/20 EN
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Summary of Contents for ProMinent CHLORINSITU IIa Series
- Page 1 Maintenance instructions Chlorine electrolysis system CHLORINSITU IIa 60 ... 300 g/h ® Target group: Technical personnel. These maintenance instructions are only valid in conjunction with the installation and operating instructions for the CHLOR‐ INSITU IIa 60 - 300. ® Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors.
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Page 2: Table Of Contents
Table of contents Table of contents Safety..................3 Maintenance of Chlorinsitu ® IIa 60 - 300 g/h......4 2.1 Warning information............4 2.2 Recommendation for the pre-maintenance weeks..4 2.3 Maintenance intervals........... 4 2.4 You will need the following for maintenance....4 2.4.1 Protective clothing............. -
Page 3: Safety
Safety Safety WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. The actions required are described in the safety data sheet. -
Page 4: Maintenance Of Chlorinsitu ® Iia 60 - 300 G/H
Maintenance of Chlorinsitu ® IIa 60 - 300 g/h Maintenance of Chlorinsitu IIa 60 - 300 g/h ® 2.1 Warning information WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐ ries. Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐... -
Page 5: Contents Of The Capacity-Specific "Maintenance Package 1" (Annual Maintenance)
Maintenance of Chlorinsitu ® IIa 60 - 300 g/h appropriate clothing and shoes, refer to the material safety data sheet. 2.4.2 Contents of the capacity-specific “Maintenance package 1” (annual maintenance): 1 - Test kit for softened water < 0.1 °dH, 2 - Water filter, 3 - Filter mat for the fan, 4 - Spare parts kit: Brine metering, complete,... -
Page 6: 20-Litre Canister
Maintenance of Chlorinsitu ® IIa 60 - 300 g/h 2.4.8 20-litre canister Only with acid cleaning: 20-litre canister to dispose of the diluted hydrochloric acid. 2.4.9 Service passwords Your sales partner will provide you with the service password. 2.5 Before undertaking maintenance work: Check and note the following Check the content of the alarm sequence of events in the ‘Service’... -
Page 7: Annual And 3-Yearly Maintenance Steps When Using Mp1 And Mp3
Annual and 3-yearly maintenance steps when using MP1 and MP3 Annual and 3-yearly maintenance steps when using MP1 and [START/STOP] key in the main menu to stop the Use the system. Rinsing the suction side: 1 - Remove both foot valves from the brine storage tank. 2 - Insert both suction hoses into a 10-litre bucket filled with water and rinse the suction hoses. - Page 8 Annual and 3-yearly maintenance steps when using MP1 and MP3 Service the optional chlorine metering pump: WARNING! The chlorine metering pump and the hoses are filled with NaOCI. – Take precautionary measures as per the material safety data sheet. 1 - De-pressurise the chlorine metering hose. 2 - If necessary, empty the product storage tank in advance and fill with water.
- Page 9 Annual and 3-yearly maintenance steps when using MP1 and MP3 Replacing the water filter B1111 Maintain the softener in line with its operating instructions: B1190 Annually: clean the venturi pipe at the top. Every 3 years: Replace the plunger, seal and washer set. Connect up the power supply but do not yet connect up the water supply.
- Page 10 Annual and 3-yearly maintenance steps when using MP1 and MP3 B1191 Disconnect the brine pipework from the inlet of the cells. Have a vessel ready to collect any water that escapes. You can remove the 4x6 mm water hose from the water con‐ trol valve (clip-on attachment).
- Page 11 Annual and 3-yearly maintenance steps when using MP1 and MP3 B1192 Remove the lower pipe from the far right cell and replace all sealing rings on the 3-part couplings. Do not connect the pipe now if you are plan‐ ning acid cleaning.
- Page 12 Annual and 3-yearly maintenance steps when using MP1 and MP3 B1193 Open both flow sensor threaded connectors in the outlet. CAUTION! – Pay attention to the flow sensor’s meas‐ uring cartridge, as it can fall out. – A direction arrow is located on the flow sensor.
- Page 13 Annual and 3-yearly maintenance steps when using MP1 and MP3 B1194 Replace all O-rings in the 3-part couplings (32 mm) con‐ nected to the product storage tank. Replace the water control valve, every 3 years. B1114 You can simply unclip the hoses (clip system). Connector Label at side Valve outlet...
- Page 14 Annual and 3-yearly maintenance steps when using MP1 and MP3 B1195 If you wish to carry out acid cleaning, connect the adapter kit with hose to the outlet of the last cell – far right cell. WARNING! Never allow the adapter hose to enter the product storage tank, as hydrochloric acid and hypochlorite could produce toxic chlorine gas.
- Page 15 Annual and 3-yearly maintenance steps when using MP1 and MP3 Dispose of or neutralise the hydrochloric acid needed for rinsing. B1196 Always replace the outlet line on the cell(s) and the line to the internal product storage tank. Check and clean the brine storage tank. You will need to clean the brine storage tank if there is a lot of dirt in the brine storage tank or if a hard layer of ≧...
- Page 16 Annual and 3-yearly maintenance steps when using MP1 and MP3 Prepare for calibration of the brine metering pump: B1197 1 - Connect the adapter to the inlet line for brine and route the hose into the measuring cylinder filled with brine to ensure that the lack of injection valve does not distort calibration.
- Page 17 Annual and 3-yearly maintenance steps when using MP1 and MP3 Calibrate the brine metering pump: Sole-Pumpe Die Produktion abstellen und dann die Taste drücken. Die Sole-Pumpe beginnt für 10 min zu pumpen. Sobald die Pumpe stoppt, das Volumen messen und unten eintragen. 572 s 200 ml Gemessenes Volumen ist:...
- Page 18 Annual and 3-yearly maintenance steps when using MP1 and MP3 Reset ‘Production hours’ Gesamtproduktion Gesamtproduktionsstunden 0027659 h Produktionsstunden seit 0001272 h letzter Wartung Tage bis nächste Wartung 0317 Tage Reset Produktionsstunden B1108 ‘Service è Total production’ menu, press In the [Reset production hours] .
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Page 19: Maintenance Check-List
Maintenance check-list Maintenance check-list CIIa serial number: CIIa capacity: Commissioning date: Maintenance interval: annually every 3 years every 5 years Performed by: Date: Remarks: Pre-maintenance performance values: Cell current [A]: Cell voltage [V]: Temperature at cell input [°C]: Temperature at cell output [°C]: Cell flow on [l/h]: Cell flow off [l/h]: Production hours [hours]:... - Page 20 Maintenance check-list Room air suction opening free (> 225 cm Does the unit stop after the cabinet door is opened? Replace the water filter. Change or clean the air intake filter. At least every 3 years: Cleaning of the cell(s) with acid is recommended but is not nec‐ essary in each case.
- Page 21 Maintenance check-list Post-maintenance performance values: Cell current [A] Cell voltage [V] Temperature at cell input [°C] Temperature at cell output [°C] Cell flow on [l/h] Cell flow off [l/h] Production hours [hours] Days until next maintenance [days] Water hardness < 0.05 °dH? [yes / no] Check the orange screw lid of the internal storage tank.
- Page 24 Netherlands Telephone: +31 (0)33-2778600 Fax: +31 (0)33-2778399 Email: info@vdhwater.nl Internet: www.vdhwater.nl 981159, 1, en_GB DTP and Design: ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg, Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com © 2020...
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