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Be sure ALL installers read, understand, and have access to this manual at all times.
"Broaster®, Broasted®, Broaster Chicken®, Broaster Foods® and Broasterie® are registered trademarks of Broaster
Company. Genuine Broaster Chicken® and Broaster Express®are also trademarks of Broaster Company.Use of Broaster
Company trademarks is permitted ONLY by licensed trademark operators."
Design Certified:
cULus & EPH
SERVICE MANUAL
BROASTER
PRESSURE FRYER
Broaster Company
2855 Cranston Road, Beloit, WI 53511-3991
608/365-0193 broaster.com
Manual #18316 4/24
E-SERIES 24
®
© 2024 Broaster Company
Printed In U.S.A.
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Summary of Contents for Broaster E 24 Series
- Page 1 Be sure ALL installers read, understand, and have access to this manual at all times. “Broaster®, Broasted®, Broaster Chicken®, Broaster Foods® and Broasterie® are registered trademarks of Broaster Company. Genuine Broaster Chicken® and Broaster Express®are also trademarks of Broaster Company.Use of Broaster Company trademarks is permitted ONLY by licensed trademark operators.”...
- Page 3 Failure to restrain the fryer could allow it OFF position, disconnect the power to to move, causing hot shortening to spill the fryer and contact your local Broaster out, or a possible break in the gas line Company representative for service causing an explosive condition.
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Page 5: Table Of Contents
KEYPAD VOLUME....................3 - 11 TONE........................3 - 11 PRESSURE RELEASE AT END OF CYCLE............3 - 11 DRAIN PLUGGED WARNING................3 - 11 INCOMPLETE EVACUATION WARNING............3 - 11 STIR/AGITATE REMINDER................3 - 11 HELP TAB .........................3 - 11 broaster.com Manual #18316 4/24... - Page 6 BURNER REPLACEMENT..................7 - 5 8 - DRAIN VALVE AND FILTER SYSTEM................8 - 1 DRAIN VALVE & ACTUATOR..................8 - 2 PUMP & MOTOR......................8 - 3 3-WAY VALVE AND ACTUATOR .................8 - 4 FILTER PAN.........................8 - 5 broaster.com Manual #18316 4/24...
- Page 7 SMART TOUCH CONTROLLER TIPS ................9 - 2 ES24G GAS TIPS......................9 - 2 COVER, YOKE TIPS....................9 - 2 PRESSURE SYSTEM TIPS ..................9 - 3 PRODUCT TIPS ......................9 - 4 FRESH CHICKEN ....................9 - 4 FILTERING TIPS......................9 - 5 SERVICE NOTES broaster.com Manual #18316 4/24...
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Page 9: Warning Signs
Broaster be sure all safety devices and warning signs Company representative or the Broaster are in place and legible. If not, the Broaster Company Service Department at: Company should be notified in writing of the lack of warning signs and the existence (608) 365-0193 of an unsafe condition. - Page 10 15785 FILTER PAN IN PLACE LABEL 11028 FILTER PAN LABEL 20128 FILTER CASTERS LABEL 20903 FILTER CAUTION LABEL broaster.com Manual #18316 4/24...
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Page 11: Electric Power Supply
Only persons trained and BLESHOOTING section. equipped for checking high voltage shall undertake such repairs. If no component operates, check main power supply. Be sure main circuit breaker is ON and main fuses are good. broaster.com Manual #18316 4/24... - Page 12 ES24G Wiring Diagram: broaster.com Manual #18316 4/24...
- Page 13 ES24E Wiring Diagram: broaster.com Manual #18316 4/24...
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Page 15: Smart Touch Familiarization
OK button in the bottom right corner of the screen. The next display will ask you if this date should be used to establish the warranty start date. Press the green OK button. broaster.com Manual #18316 4/24... -
Page 16: Cook Tab
Auto Comp is on. Press the Auto Comp button to change it then press the enter key. The Broaster Company recommends Auto The cook time is indicated in the box next Comp should be on when cooking a load of to the clock face. -
Page 17: Select Preset Display
There are 2 “Select Preset” boxes. is 10. All of Broaster Company’s products are pre- After filtering, this number can be reset to 0 loaded into the memory of the control and by tapping the box twice. -
Page 18: Manage Oil Tab
Start Pump button changes to Stop Pump and the Open Drain Valve button will change from green to red and will say Close Drain Valve. SEE SECTION 8 - COOKING OIL CARE AND FILTERING before starting the pump motor. broaster.com Manual #18316 4/24... -
Page 19: Fill With New From Bulk Storage Tank
1. Select “Fill with new oil from bulk Oil tab screen will appear. storage tank” 2. Screen will display “Initializing Fill Valve” you will hear the Fill Valve moving. 3. Press and hold Start Pump, release when a the desired oil level. broaster.com Manual #18316 4/24... -
Page 20: Setup Tab
Enter the PIN number and press Enter. To leave this display without making a change press the arrow in the upper left corner or the green OK. broaster.com Manual #18316 4/24... -
Page 21: Temperature
270° F (132° C) and remain there until the fryer is prompted by pressing the green OK button, to resume the normal cooking temperature. When the fryer enters the energy saving mode the dis- play shown below appears. broaster.com Manual #18316 4/24... -
Page 22: Pin Maintenance
Edit/Create Preset display Pressing this button opens a display to appears. enter a new product to the menu list. This display is similar to the Edit display except all information must be added. broaster.com Manual #18316 4/24... -
Page 23: Name Edit
Delete the letters until you get to the place where you want to start making the change. To get the numbers and symbols to come up press the Symbol key. When you have completed entering the changed name press the ENTER key. broaster.com Manual #18316 4/24... -
Page 24: Load Menu
Enter a name you will recognize then press the ENTER Button. The file name can only be 8 characters long. When the ENTER key is pressed a box will appear that says Exporting Menu... with a progress bar. 3-10 broaster.com Manual #18316 4/24... -
Page 25: Alert Settings
3. If the fryer has been setting idle for 2 cycle. The Broaster Company recommends hours or longer this reminder will appear to 5 cook cycles, however, you can set it as alert you to stir the oil to get it to a uniform you desire. -
Page 27: Power Input Box
RETAINING SCREWS COMPONENTS 24 VDC POWER CONTROLLER POWER TRANSFORMER IGNITION MODULE FRONT POWER TRANSFORMER HI LIMIT CONTROL REAR SPEAKER RH LIFT SWITCH LH LIFT SWITCH POWER CONTROL BOARD SWITCH USB PORT broaster.com Manual #18316 4/24... -
Page 28: 24 Vdc Power Supply
5 pole levernut. 1. See ACCESS FOR SERVICE (pg 4-1) 4. Disconnect the blue wire from the grounding stud. 2. Disconnect the black wire from the black 5 pole levernut. broaster.com Manual #18316 4/24... -
Page 29: Hi-Limit Control
1. See ACCESS FOR SERVICE (pg 4-1) 2. Disconnect all wires from control. Make a note of each wire connection. TABS BOTH ENDS broaster.com Manual #18316 4/24... -
Page 30: Power Switch
2. Unplug speaker wire from control. 3. Remove the 3 mounting nuts. 4. Lift out speaker. USB PORT 5. Install new speaker in reverse order. 1. See ACCESS FOR SERVICE (pg 4-1) broaster.com Manual #18316 4/24... -
Page 31: Familiarization
5 - COVER AND YOKE FAMILIARIZATION broaster.com Manual #18316 4/24... -
Page 32: Access For Service
Be sure to note the posi- 4. Perform maintenance. tion of the cam to the han- dle. Use a stiff wire to tie the handle and 5. Reassemble in reverse order. cam together after removal. broaster.com Manual #18316 4/24... -
Page 33: Reassembly
Using a torque wrench, tighten each 10. Lift cover and yoke assembly and bolt to a maximum torque of 180 in/lbs place on lift arms. Install washers (10) or 15 ft/lbs. and bolts (11) into ends of lift arms. broaster.com Manual #18316 4/24... -
Page 34: Safety Relief Valve
DO NOT install valve dis- charge opening in the direction of foot traffic areas. Apply teflon tape to threads. Screw new valve into the cover with valve discharge opening facing the rear, away from foot traffic as shown below. broaster.com Manual #18316 4/24... -
Page 35: Pressure System
The following operator habits may cause the pressure system to become faulty: Tube (12) drains condensation from exhaust tank into the condensate pan. • Overfilling cooking well with oil: See operation manual for correct oil level. broaster.com Manual #18316 4/24... -
Page 36: Exhaust Tank
1. Loosen four latches holding cover and same for the bottom release. stack (1) to tank, then remove cover. Remove rubber grommet (4) from end of the muffler. Set the tank in a sink and clean thoroughly. broaster.com Manual #18316 4/24... -
Page 37: Removal
4. Pull the tube out of the end of the Exhaust Tank. REMOVAL: 1. Move fryer to a place where access can be made to the left side of the fryer. 2. Remove the left side panel. broaster.com Manual #18316 4/24... -
Page 38: Disassembly
PRESSURE REGULATING VALVE MOUNTING BOLT 7. Remove the gasket from the mounting boss on the cooking well. It may have come out with the valve. 8. Remove the valve seat from the cook- ing well and set aside. broaster.com Manual #18316 4/24... -
Page 39: Repair
See Parts manual 21993 page 6-1 for a list 4. Replace any damaged or worn parts. of repair parts. 5. Coat O-ring (4) with new cooking oil and install in O-ring groove on valve stem (5). Reassemble all other parts onto valve stem. broaster.com Manual #18316 4/24... -
Page 40: Reassembly
2. Insert the two valve mounting bolts tight. removed earlier and place the valve gasket over the two bolts. 3. Hold the valve/actuator in place while screwing in the mounting bolts into the mounting boss and tighten. broaster.com Manual #18316 4/24... - Page 41 4. Slide the wire from the actuator through the white wire clamps and into the ignitor box. 5. Reconnect the wires. 6. Reconnect the power to the fryer. broaster.com Manual #18316 4/24...
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Page 43: Main Burner System
Standard gas units operate up to 2000 feet of the burner and combustion assem- above sea level. Installations above this blies. require a special main burner orifice. Con- tact Broaster Company for orifice sizing. broaster.com Manuals #18316 4/24... -
Page 44: Lightining Instructions
• Gas Fryer - Unplug power cord, turn off main gas supply and disconnect from main gas supply line. 2. Move Fryer to clear area to be ser- viced and remove left side panel. 3. Turn manual gas valve (25) off. broaster.com Manuals #18316 4/24... -
Page 45: Gas Valve Replacement
(13). 6. Lift gas valve (17) off of the venturi (12) and slide gas valve (17) out through back of frame. 7. Remove main gas orifice (15) and O- ring (14) from the valve. broaster.com Manuals #18316 4/24... -
Page 46: Blower Replacement
(15) and O-ring (14) stay and nuts (4). MAKE SURE gasket (5) is with gas valve. in place between blower (9) and plate (6). 11. Plug in blower power supply cord. 12. Reinstall FILTER POSITION SENSOR BRACKET. broaster.com Manuals #18316 4/24... -
Page 47: Burner Replacement
2. Move Fryer to clear area to be ser- viced. 3. Remove left side panel and filter pan. 4. From under fryer, disconnect ignition wire and flame sensor wire from burner ignitor (26). broaster.com Manuals #18316 4/24... -
Page 49: Drain Valve And Filter System
8 - DRAIN VALVE AND FILTER SYSTEM broaster.com Manual #18316 4/24... -
Page 50: Drain Valve & Actuator
8. While supporting drain valve and actu- ator, remove clamp (1) holding drain valve in place. 9. Remove drain valve and actuator (3) from under fryer. broaster.com Manual #18316 4/24... -
Page 51: Pump & Motor
8, From right side of fryer, loosen com- pression nuts at both ends of return tube (4). 9. Completely remove compression nut on motor end of tube. 10. Disconnect union (7). 11. Remove motor mounting bolts and nuts and set aside. broaster.com Manual #18316 4/24... -
Page 52: 3-Way Valve And Actuator
7. Remove 2 kepsnuts (11) and set aside. 8. Remove Suction Hose (10) from 3-way valve (8). 9. Disconnect the Autofill Hose (9) from elbow (12)). 10. Loosen Union (7) and while supporting the 3-way valve and actuator com- pletely disconnect union (7). broaster.com Manual #18316 4/24... -
Page 53: Filter Pan
Hot oil could splash causing serious burns. Be sure filter components are assembled correctly. Correct order is filter screen (12) on bottom of filter pan, filter paper (13), filter hold-down (14) and cover (15) on filter pan. broaster.com Manual #18316 4/24... -
Page 55: Troubleshooting
* Call for service Initializing proper position. ES24G GAS TIPS COMPLAINT CAUSE REMEDY 1. Gas shut-off valve 1. See model ES24G lighting instructions Burner won’t 2. Turn ON ignite 2. Gas line discon- 3. Call for service. nected broaster.com Manual #18316 4/24... -
Page 56: Cover, Yoke Tips
1. Clean 2. Nicks in cooking well or 2. Remove DO NOT cover rest rack on top flange of cooking well. Damage to area in contact with o-ring can cause leaking under pres- sure or O-ring failure. broaster.com Manual #18316 4/24... -
Page 57: Pressure System Tips
COMPLAINT CAUSE REMEDY 1. Pressure regulating valve 1. Contact service person dirty or blocked open No pressure 2. Leaks around cover O- 2. Replace O-ring ring 1. Turn cook/filter switch Excess pressure OFF. Contact service person. broaster.com Manual #18316 4/24... -
Page 58: Product Tips
2. Cook time too short 2. Increase cook time No flavor 1. Improper marination 1. Check procedures 1. Product stuck together White spots 2. Not following product loading process Dark spots 1. Dirty oil 1. Filter or replace broaster.com Manual #18316 4/24... -
Page 59: Filtering Tips
1. Filter paper improperly 1. See COOKING OIL CARE pumping when oil is level installed or crumbs under AND FILTERING with top of hold down, filter paper or hold down approximately 1 inch of oil in bottom broaster.com Manual #18316 4/24... -
Page 61: Service Notes
SERVICE NOTES broaster.com Manual #18316 4/24... - Page 62 SERVICE NOTES broaster.com Manual #18316 4/24...
- Page 63 SERVICE NOTES broaster.com Manual #18316 4/24...
- Page 64 SERVICE NOTES broaster.com Manual #18316 4/24...
- Page 66 Broaster Company 2855 Cranston Road, Beloit, WI 53511-3991 608/365-0193 broaster.com...
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