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Broaster 2400 Installation Manual

Pressure fryer
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INSTALLATION MANUAL
®
BROASTER
2400
PRESSURE FRYER
Be sure ALL installers read, understand, and have access to this manual at all times.
Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered
trademarks. Usage is available only to licensed operators with written authorization from the Broaster Company.
The Broaster Company
2855 Cranston Road, Beloit, WI 53511-3991
608/365-0193 broaster.com
Design Certified By:
© 2014 the Broaster Company
CSA & NSF
Printed In U.S.A.
15458 5/02 Rev 2/14

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  • Page 1 Be sure ALL installers read, understand, and have access to this manual at all times. Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered trademarks. Usage is available only to licensed operators with written authorization from the Broaster Company. The Broaster Company 2855 Cranston Road, Beloit, WI 53511-3991 608/365-0193 broaster.com...
  • Page 3 All adjustments and repairs shall be made If at any time the POWER by an authorized Broaster Company repre- ON light does not turn off sentative. when the cook/filter switch is moved to...

  • Page 5: Table Of Contents

    Unit Dimensions For Gas Hook-Up ..............3 - 4 Example Of Piping System Design ..............3 - 5 2400E GENERAL REQUIREMENTS..................3 - 6 ELECTRICAL CHARACTERISTICS ................3 - 6 ELECTRICAL CONNECTIONS..................3 - 6 2400E Suggested Wiring Capacity Table............3 - 6 broaster.com Manual #15458 5/02 Rev: 2/14...
  • Page 6 COVER ASSEMBLY ....................4 - 1 INITIAL START-UP.......................4 - 1 ELECTRIC ......................4 - 1 GAS ........................4 - 2 LIGHTING INSTRUCTIONS ..................4 - 2 Start-Up ......................4 - 2 Shut Down ......................4 - 3 MAIN BURNER FLAME ADJUSTMENT .............4 - 3 broaster.com Manual #15458 5/02 Rev: 2/14...

  • Page 7: Pre-Installation

    Adjust front feet to level entire unit. Add strain on electrical and gas connections. additional blocking if necessary on a slop- ing floor. • DO NOT install unit where traffic areas are on either side or in back of unit. 1–1 broaster.com Manual #15458 5/02 rev 2/14...

  • Page 8: Recommended Ventilation Requirements

    1800 cu. ft./minute. Canopy hood open on three sides or less: 1200 cu. ft./minute. 5. Exhaust Air Velocity: All exhaust ducts should be sized to provide an air velocity in the ducts of at least 1500 ft./minute. 1–2 broaster.com Manual #15458 5/02 rev 2/14...

  • Page 9: Hood Dimensions In Inches

    MA XI MU M WO RK I NG PR ES SU RE 1 5 P SI OPEN C AUT ION ! CHE CK OIL LE VEL BE FOR E O PER ATI NG 1–3 broaster.com Manual #15458 5/02 rev 2/14...

  • Page 10: Hood Dimensions In Millimeters

    Hood Dimension In Millimeters: 1–4 broaster.com Manual #15458 5/02 rev 2/14...

  • Page 11: Filter Pan Assembly

    3. Tighten all nuts and bolts. 4. Tighten nut onto fitting (2). 5. Lubricate O-ring (4) with cooking oil. Install O-ring into groove on riser line (1). 2–1 broaster.com Manual #15458 5/02 Rev 2/14...

  • Page 13: Installation

    DO NOT cut or remove grounding prong local codes, with the National Fuel Gas from this plug. Code, ANSI Z223.1, Natural Gas Instal- lation Code, CAN/CGA-B149.1, or the Propane Installation code, CAN/CGA- B149.2, as applicable. 3–1 broaster.com Manual #15458 5/02 Rev 2/14...

  • Page 14: Wiring Diagrams

    MODEL 2400GHXP: EXPORT GRAY CONTROLLER F°-C° JUMPER HEATER START XFRM PROBE SPEAKER OUTPUT SWITCH YELLOW BLUE VALVE YELLOW 120/240VAC BLACK WHITE BROWN #2 240/480VAC PURPLE GRAY FILTER COOK 220V HI-LIMIT BLACK POWER SW 3–2 broaster.com Manual #15458 5/02 Rev 2/14...
  • Page 15 SENSOR GREEN WHI/ORG WHI/PUR TO IGNITOR BLACK POWER INPUT BLUE BLUE BLUE GRAY GRAY GRAY CAPACITOR 220VAC 50/60 Hz. ORANGE NO C ORANGE XFMR HEAT OUT CONTROLLER POWER POWER SWITCH LIGHT CONTROL PANEL 3–3 broaster.com Manual #15458 5/02 Rev 2/14...

  • Page 16: Gas Characteristics

    Gas Conversion: USA & Canada All gas units are tested using local gas sup- • Contact your local Broaster Company ply. Your unit may or may not operate cor- representative for converting from one rectly on your type of gas. Therefore, the type of gas to another.

  • Page 17: Gas Piping

    Bubbles • Use only black steel pipe and malleable indicate a gas leak. DO NOT use an fittings for gas connections. open flame to check for gas leaks. Unit Dimensions For Gas Hook-Up: 3–5 broaster.com Manual #15458 5/02 Rev 2/14...

  • Page 18: Example Of Piping System Design

    8,300 1,270 2,000 3,600 7,400 1,150 1,850 3,250 6,800 1,050 1,700 3,000 6,200 1,600 2,800 5,800 1,500 2,600 5,400 1,400 2,500 5,100 1,250 2,200 4,500 1,130 2,000 4,100 1,050 1,850 3,800 1,700 3,500 3–6 broaster.com Manual #15458 5/02 Rev 2/14...

  • Page 19: 2400E

    • When installed, the unit must be electri- cally grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/ NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable. 3–7 broaster.com Manual #15458 5/02 Rev 2/14...

  • Page 20: Electrical Hook-Up

    3 phase. In this case, applied proper electrical continuity. voltage must be connected to L1, L2 and L3 of contactor C1 and a ground wire to the GND connector. 3–8 broaster.com Manual #15458 5/02 Rev 2/14...
  • Page 21 2400E 208 or 240VAC: 3–9 broaster.com Manual #15458 5/02 Rev 2/14...

  • Page 22: Export: 2400Exp

    EXPORT: 2400EXP 220/380VAC to 240/415VAC: 3–10 broaster.com Manual #15458 5/02 Rev 2/14...
  • Page 23 EU: 2400ECE 220/380VAC to 240/415VAC: 3–11 broaster.com Manual #15458 5/02 Rev 2/14...

  • Page 24: Eu: 2400Ece

    EU: 2400ECE 220/380VAC to 240/415VAC: Effective S/N SE4F310031 3–12...

  • Page 25: Operational Check-Out

    OPEN. dle. 9. If CHEC appears in display, turn unit Handle should slide easily from side to off and back to COOK. side and locking pin should move in and out over the cover. broaster.com Manual #15458 5/02 Rev 2/14...

  • Page 26: Gas

    At the end of a cook cycle, an audible alarm will sound until pres- sure regulating valve handle is turned to OPEN. * This switch is not on gas pressure fryers manufactured for use in the European Union. broaster.com Manual #15458 5/02 Rev 2/14...

  • Page 27: Shut Down

    5. Replace the side panel. NOTE: To get the best flame several adjustments, both up and down and front and back, may be necessary. broaster.com Manual #15458 5/02 Rev 2/14...
  • Page 30 The Broaster Company 2855 Cranston Road, Beloit, WI 53511-3991 608/365-0193 broaster.com...

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