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Stocks AG Rotor Jet 130 Original Operating Manual

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Rotor Jet 130 and 240 - Jackal

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Summary of Contents for Stocks AG Rotor Jet 130

  • Page 1 Rotor Jet 130 and 240 - Jackal...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Section Page General Information Technical Data Intended Use Unintended Use Machine Identification Warranty Safety Safety Decals Emergency Stop Instructions Storage PVC Waterproof Covers Disposal General Maintenance Before use Daily Checks After Each Use Installation Guide Base Plate Spreader Plates Spreader Plate Set Up C Section Rail...

  • Page 3: Electrical Components

    10.1 12v Fan Inspection 10.2 Feed Block Assembly Inspection 11.0 Hopper Emptying Procedure 12.0 Clearing a Feed Hose Blockage 13.0 Checking the Feed Motor 14.0 Jackal Control System Overview 14.1 Jack Control System Options 14.2 Control System Operation 14.3 Machine Junction Box 15.0 Electrical Components 15.1...

  • Page 4: Ready For Work

    Ready for Work 21.1 Land Wheel Speed – Fly Lead Wiring 22.0 Jackal Control System – Drawing and Parts 23.0 Rotor Jet 130 Parts Drawing 23.1 Rotor Jet 130 Parts List 24.0 Rotor Jet 240 Parts Drawing. 24.1 Rotor Jet 240 Parts List 25.0...
  • Page 5 Rotor Jet 4 Jackal Operating Manual & Parts List P4...
  • Page 6 Rotor Jet 4 Jackal Operating Manual & Parts List P5...

  • Page 7: General Information

    Specifications, descriptions and illustrations in this manual are accurate at the time of publication but may be subject to change. This manual is correct at the time of printing but Stocks Ag reserve the right to change and improve them. This machine is designed with safety in mind. Maintenance and servicing in accordance with this manual will ensure safe operation and reliability of your machine for many years.

  • Page 8: Machine Identification

    If the base machine or the controls system are modified in any way this will void any warranty claim. Stocks Ag cannot be held responsible for any claims or injuries to the owner or any third parties while in the operation of Stocks Ag equipment.

  • Page 9: Safety

    After working the machine ensure that any unused product is returned safely to its original packaging. Stocks Ag Ltd. does not accept any liability for the storage and use of the material being applied. NOTE: If unsure contact your seed or product supplier for more information.
  • Page 10 2.0 Safety Continued The machine must not be operated in wet weather conditions or during thunderstorms. Observe the generally applicable safety and accident prevention regulations. Always empty the hopper of toxic materials to prevent harm to humans and animals after each use and prior to storage. WARNING! Do not put your hands inside the hopper when the agitator motor is turning as the agitator shaft inside the hopper rotates at high speed and is sharp and dangerous.

  • Page 11: Safety Decals

    2 . 1 S a fe ty D ec al s WARNING! Read and understand the Operators Manual instructions before operating this machine. Operator errors can result in serious injury. WARNING! Danger due to thrown or flying objects. Always maintain a safe distance whilst the machine is in operation.

  • Page 12: Emergency Stop Instructions

    P V C W a t e r p r o o f C o v e r s Heavy Duty white PVC covers fitted with eyelets and bungie cord for easy attachment. Please contact your local Stocks Ag dealer for more information Rotor Jet 4 Jackal Operating Manual & Parts List P11...

  • Page 13: Disposal

    6 . 0 D i s p o s a l Ensure that any persons handling the machine are aware that the machine may have been used to apply toxic chemicals and so the appropriate personal protection equipment should be worn. Ensure the hopper contents have been removed and any toxic residue removed and put back into a sealed container or disposed of in accordance with the manufacturers guidelines to eliminate any possible contamination of others or the environment.

  • Page 14: After Each Use

    7 . 3 A f t e r Ea ch U se 1. Empty hopper and clean the machine thoroughly. 2. Disconnect the power supply. 3. Replace the PVC waterproof cover (if applicable). 4. Store in dry conditions to protect the machine and control system from moisture WARNING DO NOT JET WASH THIS MACHINE Rotor Jet 4 Jackal Operating Manual &...

  • Page 15: Installation Guide

    8 . 0 I n s t a l l a t i o n G u i d e The Rotor Jet can be used for a wide variety of seeding applications in conjunction with a wide variety of parent implements.

  • Page 16: Base Plate

    8 . 1 B as e Pl at e 8 . 2 S p r e ad er Pl at es The machine has 4 outlets, if required the feed hoses can be split with the black “Y” connectors in the relevant kits, to give 8 spreader plates.

  • Page 17: Spreader Plate Set Up

    8 . 3 S p r e ad er Pl at e S e t U p The Stocks Ag spreader plate was developed to allow a wider spread pattern while positioning the outlets closer to the ground. For products such as grass seed, oil seed rape and Avadex, a spread width per outlet of 750mm is achievable from as low as 250mm above the ground (air flow dependent).
  • Page 18 8 . 3 Spr ead e r Pl at e S et U p C onti nu ed Rotor Jet 4 Jackal Operating Manual & Parts List P17...

  • Page 19: C Section Rail

    8 . 4 “ C ” S e cti on R ai l The spreader plates themselves are mounted to the “C” section rails, these can be ordered in 2m lengths as an option. Part no. 47TJT5008. These can be cut down to suit the implement width. The “C” section rails can be attached to the implement using the supplied straight brackets, two per rail, which can be welded or bolted into position.

  • Page 20: Machine Components

    Ensure the multi-pin connector on the instrument cables are connected the correct way around, as shown. NOTE: Extension power and instrument cables available, if required. Please contact your local Stocks Ag dealer for more information. Rotor Jet 4 Jackal Operating Manual & Parts List P19...

  • Page 21: Inspection

    1 0 . 0 I n s p e c t i o n 1 0 . 1 1 2 v Fa n In s pect io n WARNING ! Always isolate the power before inspecting or servicing the machine. To inspect the fan unit, look underneath the hose outlet manifold, the fan is bolted to the rear.

  • Page 22: Hopper Emptying Procedure

    1 1 . 0 H o p p e r E m p t y i n g P r o c e d u r e The Jackal control box has a FLUSH function. This function can be used to meter product out through the calibration cover into a suitable container.

  • Page 23: Clearing A Feed Hose Blockage

    For any parts or if no faults found and the alarm persists contact your local Stocks Ag dealer. Rotor Jet 4 Jackal Operating Manual & Parts List P22...

  • Page 24: Jackal Control System Overview

    3. Hopper Level Sensor - alarms to warn the operator if the hopper contents are getting low. 4. Power and Instrument extension cables - available in 5m lengths. Please contact your local Stocks Ag dealer for more details. Rotor Jet 4 Jackal Operating Manual & Parts List P23...

  • Page 25: Control System Operation

    1 4 . 2 C on tr ol Sys t em O pe r ati on 1. Power On/Off button Power is turned on by pressing the ON/OFF button for 1 second. Power is turned off by holding the ON/OFF button for 2 seconds. 2.

  • Page 26: Machine Junction Box

    1 4 . 3 M a chi ne Jun ct io n B o x The Jackal Junction box (MMD) is located behind the back panel, which is on the rear of the applicator. The single button on the side is for calibrating the Rotor Jet. See Jackal control box instructions.

  • Page 27: Electrical Components

    1 5 . 0 E l e c t r i c a l C o m p o n e n t s 1. Cab control panel 8. Hopper level sensor connection - Optional 2. Junction box (machine mounted) 9.

  • Page 28: Run Hold/Cut Out Switch - Optional

    There is an optional hopper level sensor available. This option is useful when the hopper of the applicator is out of view of the operator. The alarm will sound once the product in hopper drops below the level of the sensor. For more information please contact your local Stocks Ag dealer. Hopper level sensor - Part No: 47TJT5037 Rotor Jet 4 Jackal Operating Manual &...

  • Page 29: Gps Speed Sensor Kit - Optional

    1 5 . 3 G P S S p e ed S e ns or Kit – O pt io na l When a tractors 7 pin implement socket is not available for a forward speed signal, the Jackal can be fitted with this optional GPS sensor kit.

  • Page 30: Wiring For Optional Extras

    1 5 . 4 Wi ri ng f or O pti o nal E xt ra s Hopper Level Sensor wire connections BROWN = +12V BLUE = GROUND YELLOW / GREEN = D6 Agitator Motor wire connections BROWN = D7 BLUE = GROUND Cut Out Switch wire connections BLUE = GROUND...

  • Page 31: Power Connection

    1 6 . 0 P o w e r C o n n e c t i o n Power connection must come direct from the battery terminals, WARRANTY VOID if power is not connected as described in this section. Connect power cable supplied DIRECTLY TO BATTERY Ring terminals are used for battery connection and the bare end used to connect to the rear Jackal instrument (Refer to the image below for power connection)

  • Page 32: Instrument Button Functions

    1 6 . 1 I n str um ent But t on Fun cti o n s 1. Power On/Off button Power is turned on by pressing the ON/OFF button for 1 second. Power is turned off by holding the ON/OFF button for 2 seconds. 2.

  • Page 33: Initial Instrument Setup

    1 6 . 2 I ni ti al I nst ru me nt S et u p This display is called the RUN screen and displays the information required when the machine is in normal use. It displays on a scrolling list: Application Rate Forward Speed Hopper Level sensor...
  • Page 34 1 6 . 2 I niti al In str um ent S et up C on tinu ed Using the navigation keys, scroll down to implement width. Press the left navigation button to highlight the numerical value to be adjusted. Press EDIT.

  • Page 35: Run/Hold Automatic Switch

    1 6 . 3 R un /H old Aut om ati c Swit ch The Jackal has 3 main methods of switching the metering roller on and off. On is referred to as Run to apply product and off is referred to as Hold to stop the metering roller.

  • Page 36: First/New Product Calibration

    1 7 . 0 F i r s t / N e w P r o d u c t C a l i b r a t i o n From the front screen, select SETUP, by pressing the arrow directly below.
  • Page 37 1 7 . 0 F i r s t / N e w C a l i b r a t i o n c o n t i n u e d Important! – On the first ever calibration run or when changing product types.
  • Page 38 1 7 . 0 F i r s t / N e w C a l i b r a t i o n c o n t i n u e d Weigh the product dispensed with scales that weigh in grams or kgs to 3 decimal places.

  • Page 39: Product Calibration

    1 7 . 1 P rod uc t C al ibr ati on From the front screen, to select SETUP press the arrow directly below. Then select Inputs by pressing SELECT or the Enter button in the middle of the navigation keys. Once the first calibration run has been completed and calculated, the manual ratio will change.
  • Page 40 1 7 . 1 Pr odu ct Ca lib rat i on c o ntin u ed This is the weight you want to dispense during your calibration. This is usually 0.100kg (100 grams) up to around 0.800kg (800 grams). Example: Set to 300 grams or 0.300 kg.
  • Page 41 1 7 . 1 Pr odu ct Ca lib rat i on c o ntin u ed Weigh the product dispensed with scales that weigh in grams or kgs to 3 decimal places. The TARGET line will now read Actual with Actual highlighted.
  • Page 42 1 7 . 1 Pr odu ct Ca lib rat i on c o ntin u ed To confirm the actual weight that has been entered, now press CALC to work out the new ratio. Note: This ratio is the number of pulses from the encoder on the metering motor per kg or product.
  • Page 43 1 8 . 0 S p r e a d i n g / A p p l y i n g P r o d u c t NOTE: These instructions are for the 12v electric fan. If the applicator is fitted with the optional hydraulic fan, turn the fan on using the tractors hydraulic remote (spool) valves.

  • Page 44: Spreading/Applying Product

    1 8 . 1 S p r e adin g / App lyi ng P rod uc t Co nti nu ed For the machine to operate, the RUN/HOLD in the top left of the screen, must display RUN. This is either switched by the linkage position switch/sensor.

  • Page 45: Simulated Speed

    1 9 . 0 S i m u l a t e d S p e e d Simulated speed is used when no forward speed input is available, or if you need to run the machine while stationary for testing. If simulated speed is switched on, it will override any external speed input.

  • Page 46: Alarms And Trip Functions

    1 9 . 1 A l ar ms a nd T ri p Fun ct io ns ALARMS The Alarms page is accessed from the home screen, using the left hand select arrow. The Alarms are listed and show which alarms are active.

  • Page 47: Quick Rate And Step Size Adjustment

    1 9 . 2 Qu ic k R at e and St e p Si z e A dju stm e nt The preset quick rates can be set to whatever is required. From the front screen settings, the size of the step rate can be adjusted.

  • Page 48: Flush/Hopper Empty

    1 9 . 3 Fl ush / Ho pp er E m pty The Jackal has a Flush or Hopper Empty function. Use the Page button to scroll through the function until SEED and Flush are displayed above the arrow buttons.

  • Page 49: Feed Block Kit Information

    If unsure contact your seed or product supplier for more information NOTE: Before applying very fine seeds or product please contact your local dealer or Stocks Ag directly to ensure the machine is suitable. Failure to do so could invalidate your warranty.

  • Page 50: Precision Small Seed Feed Block Kit

    NOTE: Before applying very fine seeds or product please contact your local dealer or Stocks Ag direct to ensure the machine is suitable. Failure to do so could invalidate your warranty.

  • Page 51: Granular Feed Kit

    ! It is the responsibility of the operator to ensure the feed block assembly is suitable for the product being applied. NOTE: Before applying very fine seeds or product please contact your local dealer or Stocks Ag directly to ensure the machine is suitable. Failure to do so could invalidate your warranty.

  • Page 52: Ready For Work

    2 1 . 0 R e a d y f o r W o r k Once calibrated your machine is ready for work 1. Remove the calibration tray and store away safely. 2. Re fit and secure the calibration cover on the bottom of the outlet manifold. 3.

  • Page 53: Land Wheel Speed - Fly Lead Wiring

    2 1 . 1 L and Wh e el S p e ed – Fly Le ad W iri ng Wheel Speed Sensor wire connections YELLOW / GREEN = D5 BLUE = GROUND BROWN = +12V Rotor Jet 4 Jackal Operating Manual & Parts List P52...

  • Page 54: Jackal Control System - Drawing And Parts

    2 2 . 0 J a c k a l C o n t r o l S y s t e m – D r a w i n g a n d P a r t s Jackal Control Box MMD Junction Box Part number: 97APC0046 Part number: 97APC0040...

  • Page 55: Rotor Jet 130 Parts Drawing

    2 3 . 0 R o t o r J e t 1 3 0 P a r t s D r a w i n g Rotor Jet 4 Jackal Operating Manual & Parts List P54...

  • Page 56: Rotor Jet 130 Parts List

    97APC4088 10.0 WIDE x 3.0 THICK SELF ADHESIVE FOAM STRIP (BLACK) 97APC4115 HOPPER BASE PLATE 97APC4230 CHASSIS WELD ASSEMBLY - 130L 98APP1025 STOCKS AG DECAL 98APP1051 ROTOR JET SERIAL No. UKCA CE 98APP1052 ROTOR JET DECAL FJ005A HOPPER BRACKET PLATE...

  • Page 57: Rotor Jet 240 Parts Drawing

    2 4 . 0 R o t o r J e t 2 4 0 P a r t s D r a w i n g . Rotor Jet 4 Jackal Operating Manual & Parts List P56...

  • Page 58: Rotor Jet 240 Parts List

    97APC4240 CHASSIS WELD ASSEMBLY 97APC5178 HOPPER DOUBLER PLATE CASSETTE SIDE WELD ASSEMBLY 97APC5180 HOPPER DOUBLER PLATE FAN SIDE WELD ASSEMBLY 98APP1025 STOCKS Ag DECAL 98APP1025 STOCKS Ag DECAL 98APP1025 STOCKS Ag DECAL 98APP1051 ROTOR JET SERIAL No. UKCA CE 98APP1052...

  • Page 59: Granular Feed Roller - Parts

    2 5 . 0 G r a n u l a r F e e d R o l l e r - P a r t s ITEM NO PART NUMBER DESCRIPTION ROTOR JET PRECISION 4 OUTLET 50.8mm DIAMETER 97APC4132 FEED BLOCK 97APC4133...

  • Page 60: Precision (Small Seed) Feed Roller - Parts

    2 6 . 0 P r e c i s i o n ( s m a l l s e e d ) F e e d R o l l e r – P a r t s ITEM PART DESCRIPTION...

  • Page 61: Large Seed Feed Roller - Parts

    2 7 . 0 L a r g e S e e d F e e d R o l l e r – P a r t s ITEM NO PART NO DESCRIPTION 97APC4130 FEED BLOCK 4 OUTLET 50.8mm DIAMETER 97APC4133 SQUARE SHAFT 97APC4134...

  • Page 62: High-Capacity Feed Block - Parts

    2 8 . 0 H i g h - C a p a c i t y F e e d B l o c k – P a r t s ITEM NO PART NO DESCRIPTION 97APC4054 9.0 WIDE SPACER - 59.0 OD 97APC4055 4.0 WIDE SPACER - 59.0 OD 97APC4056...
  • Page 63 NOTES Rotor Jet 4 Jackal Operating Manual & Parts List P62...

This manual is also suitable for:

Rotor jet 240