Stocks AG Maxi Jet 2 i-CON Original Operating Manual And Parts List

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20/06/25
Revision 3
Maxi Jet 2 and 4 i-CON
Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P

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Summary of Contents for Stocks AG Maxi Jet 2 i-CON

  • Page 1 20/06/25 Revision 3 Maxi Jet 2 and 4 i-CON Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P...
  • Page 2: Table Of Contents

    Index Section Page E.C. DECLARATION OF CONFORMITY UKCA. DECLARATION OF CONFORMITY General Information Technical Data Intended Use Unintended Use Machine Identification Warranty Safety Safety Warning Decals Emergency Stop Instructions Storage PVC Waterproof Covers Disposal General Maintenance Before Use Daily Checks After Each Use Installation Guide Base Plate...
  • Page 3 Index Section Page 10.6 Spring Finger Switch 10.7 Junction Box 10.8 i-CON Instrument 10.9 Hopper Level Sensor 10.10 Feed Rollers 11.0 Inspection 11.1 Fan Inspection 11.2 Feed Block Assembly Inspection 11.3 Agitator Shaft Inspection 12.0 Hopper Emptying Procedure 13.0 Clearing A Feed Hose Blockage 14.0 Checking The Feed Motor 15.0...
  • Page 4 Index Section Page 19.6 Hydraulic Fan - Speed Display 19.7 Hydraulic Fan - Speed Sensor 19.8 Hydraulic Fan - Mounting 20.0 Maxi Jet Parts - Control System 20.1 Maxi Jet Part Drawing 20.2 Maxi Jet Parts List 21.0 Feed Rollers 21.1 High Capacity 59mm Feed Roller Kit Parts 21.2...
  • Page 5: Declaration Of Conformity

    Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P5...
  • Page 6: Ukca. Declaration Of Conformity

    Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P6...
  • Page 7: General Information

    IMPORTANT: This Operating Manual forms part of the machine and must be readily available for the operator who must read and follow the points covered before use. 1.1 Technical Data Model: Maxi Jet 2 i-CON, Maxi Jet 4 i-CON Hopper capacity: 240 litre or 400 litre 400 litre machine:...
  • Page 8: Machine Identification

    If the base machine or the control system are modified in any way this will void any warranty claim. Stocks Ag cannot be held responsible for any claims or injuries to the owner or any third parties while in the operation of Stocks Ag equipment.
  • Page 9: Safety

    If in doubt contact the vehicle manufacturer for more information. After working the machine ensure that any unused product is returned safely to its original packaging. Stocks Ag Ltd. does not accept any liability for the storage and use of the material being applied.
  • Page 10: Safety Warning Decals

    2.1 Safety Warning Decals Important : Be aware of the safety warning below which are all relevant to this machine WARNING! Read and understand the Operators Manual instructions before operating this machine. Operator errors can result in serious injury. WARNING! Danger due to thrown or flying objects.
  • Page 11: Emergency Stop Instructions

    240L Model: TJ240COVER 400L Model: TJ400COVER Please contact your locals Stocks Ag dealer for more information. 6.0 Disposal Ensure that any persons handling the machine are aware that the machine may have been used to apply toxic chemicals and so the appropriate personal protection equipment should be worn.
  • Page 12: General Maintenance

    7.0 General Maintenance WARNING! Always ensure the power supply is disconnected before any maintenance work or cleaning of the machine by unplugging the power cable or removing the 40amp fuse in the power cable. Ensure the parent machine is stationary and parked on level ground before working on the machine. The machine must be checked regularly by the operator for any damage, loose bolts or electrical connections, vibrations, unusual sounds, and to ensure it functions correctly.
  • Page 13: Installation Guide

    8.0 Installation Guide The Maxi Jet can be used for a wide variety of seeding applications in conjunction with a wide variety of parent implements. It is not practical to supply tailored mounting brackets for every implement on the market, and so the final attachment of the Maxi Jet to the implement is the responsibility of the supplying dealer or end user.
  • Page 14: Spreader Plates

    10, 12 and 16 outlet heads all use 25mm hose. 8.4 Spreader Plate Set Up The Stocks Ag spreader plate was developed to allow a wider spread pattern while positioning the outlets closer to the ground. For products such as grass seed, oil seed rape and Avadex, a spread width per outlet of 750mm is achievable from as low as 250mm above the ground (250mm to the bottom plate).
  • Page 15 8.4 Spreader Plate Set Up — Continued There are two adjustable tabs on the back plate of each outlet. These tabs are used to create an even arc shaped spread pattern and adjust overlaps between outlets, when required. By bending the back plate tabs in slightly (see diagram below). The coverage of product over the ground can be made much more even.
  • Page 16: C Section Rail

    8.5 C Section Rail The spreader plates themselves are mounted to the “C” section rails, these can be ordered in 2m lengths as an option. Part no. 47TJT5008. These can be cut down to suit the implement width. The “C” section rails can be attached to the implement using the supplied straight brackets, two per rail, which can be welded or bolted into position.
  • Page 17: Maxi Jet Configuration

    9.0 Maxi Jet Configuration Maxi Jet 2 with 2 x 16 outlet distribution heads 32 outlets in total The Maxi Jet is available in a 2 or 4 outlet configuration. This refers to the number of 63mm diameter hose outlets on the air outlet manifold. Each of the outlet hoses is connected to a riser pipe with a choice of distribution heads mounted on the top.
  • Page 18: Distribution Heads

    9.1 Distribution Heads These images show all five options of different distribution heads, mounted on top of the riser pipe. The distribution heads are secured to the riser pipe with an M8 U bolt clamp. To mount the riser pipe onto the host machine, the threads of the U bolt can be used to secure it to a bracket (not supplied).
  • Page 19: Machine Components

    10.0 Machine Components 10.1 Feed Motor The feed motor can be turned ON or OFF, either manually via the head unit, or automatically by the remote mounted spring finger switch, which can be fitted to the linkage or the implement. The feed motor must be switched ON via the head unit for the spring finger switch to work automatically.
  • Page 20: Main Power Cable

    NOTE: Extension power and instrument cables available if required. Please contact your local Stocks Ag dealer for more information. 10.6 Spring Finger Switch The switch should be mounted to a suitable place on the implement or linkage of the tractor, when the spring is deflected it will automatically switch the feed motor off or on as the circuit is made or broken.
  • Page 21: Junction Box

    10.7 Junction Box The junction box is positioned on the Maxi Jet under a cover above the air inlet manifold and houses 1 toggle switch (unused with hydraulic fan) and the feed mechanism Prime Button. The switch is accessible to the side of the cover.
  • Page 22: Inspection

    11.0 Inspection 11.1 Hydraulic Fan Inspection WARNING! Always isolate the power before inspecting or servicing the machine. Daily inspection of the hydraulic fan is recommended. Check the hydraulic hoses between the tractor and the fan motor. Look for oil leaks and damage to the hose and fittings around the fan motor. Check the air inlets to the fan blades, looking for build up of dust or foreign objects that could restrict air flow.
  • Page 23: Hopper Emptying Procedure

    For any spare parts or if no faults are found and the alarm persists, contact your local Stocks Ag dealer. Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P23...
  • Page 24: I-Con Control System

    15.0 i-CON Control System 15.1 i-CON Overview All control system components integral to the Maxi Jet are factory fitted. The Instrument has a 4.3" colour touch screen which has 4 basic menu keys. Separate heavy-duty power cable and head unit leads interconnect the tractor and the Maxi Jet. The following components need to be installed during fitment (packed in hopper from factory).
  • Page 25: I-Con Instrument Functions

    15...3 i-CON Instrument Functions Forward Speed / Area and Application Rate (kg/ha or Seeds/m ) and % Nudge from Target Rate Operating Range (0-100%) Indicator Nudge – Increase Application Rate Manual Pre-Start Nudge – Decrease Application Rate Forward Speed or Area display Set Application Rate Metering On/Off -...
  • Page 26: I-Con Calibration

    16.0 i-CON Calibration You will need the supplied plastic calibration tray, and an accurate set of scales which weighs in grams. 16.1 At The Junction Box 1. Switch the fan OFF at the junction box. 2. Release the two over-centre catches and drop the hinged panel under the cassette manifold. 3.
  • Page 27: Manual Calibration

    16.3 Manual Calibration 1. For a Manual Calibration press and hold the Prime button on the junction box, the larger the quantity dispersed the higher the accuracy of the final calibration factor will be. Release the prime button once sufficient product has been dispensed, 100 to 900 grams is sufficient. 2.
  • Page 28: Feed Block Assembly Guide

    It is the responsibility of the operator to ensure the feed block assembly is suitable for the product being applied. NOTE: Before applying very fine seeds or product please contact your local dealer or Stocks Ag directly to ensure the machine is suitable. Failure to do so could invalidate your warranty.
  • Page 29: Small Seed/Granular Rollers

    These segments can be supplied in the low rate precision feed block, or fitted into the standard feed block. NOTE: Stocks Ag does not currently recommend using the Maxi Jet for Avadex application. For the application of Avadex at wider working widths, please speak to the office about the Hydraulic Turbo Jet.
  • Page 30: Hydraulic Fan Specification

    19.0 Hydraulic Fan - Specification Hydraulic Fan Specification Model Max RPM 7000 Max Operational RPM 6000 Max Pressure Max Operational Pressure Displacement Flow 27.3 L/min Power 9.54 Weight 19.1 Hydraulic Fan - Motor The 4cc hydraulic fan motor on the Maxi Jet is connected to the tractors hydraulic remote (spool) valves via 3/4 hydraulic hose.
  • Page 31: Hydraulic Fan - Safety

    19.2 Hydraulic Fan - Safety The hydraulic system on the machine operates under high pressure. (Maximum of 210 bar). Pressurised hydraulic oil is dangerous so connecting/disconnecting the fan must only be undertaken with the tractor engine turned off and the pressure in the hoses released. Before operating the machines hydraulics, always inspect the hoses and fittings to ensure there is no damage or loosened parts.
  • Page 32: Hydraulic Fan - Speed Setting

    19.4 Hydraulic Fan - Speed Setting The hydraulic fan generates a greater volume of air flow at higher speeds than the 12v electric fans, allowing higher volumes of material to be conveyed over wider working widths. The fan is driven by a hydraulic motor, which is powered by the tractor hydraulic system. The hydraulic motor has a overrun protection built in.
  • Page 33: Hydraulic Fan - Speed Display

    19.6 Hydraulic Fan - Speed Display With the hydraulic fan option has been purchased, the i-CON control box comes pre-configured to display the fan speed on the screen in rpm. 19.7 Hydraulic Fan - Speed Sensor Mount the fan speed sensor in the grill over the fan inlet, using the hole provided.
  • Page 34: Hydraulic Fan - Mounting

    19.8 Hydraulic Fan - Mounting To mount the hydraulic fan, the back plate is pre drilled with four M8 bolt holes. It is recommended that all four bolt holes are used to mount the fan on a frame to support the fan securely.
  • Page 35: Maxi Jet Parts - Control System

    20.0 Maxi Jet Parts - Control System Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P35...
  • Page 36: Maxi Jet Part Drawing

    20.1 Maxi Jet Parts Drawing Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P36...
  • Page 37: Maxi Jet Parts List

    20.1 Maxi Jet Part Numbers Item Part No. Description Qty. Remarks TJ400A Chassis (8 outlet) TJ400B Chassis (10 outlet) TJ422 Base Plate (8 & 10 outlet) TJ425A Fan Guard (8 outlet) TJ425B Fan Guard (10 outlet) TJ418 Motor Guard (8 outlet) TJ459 Motor Guard (10 outlet) TJ429...
  • Page 38 20.2 Maxi Jet Part Numbers Continued Item Part No. Description Qty. Remarks TJ137 Coupler TJ131 4mm Allen Key TJ416 Cassette Mounting Plate TJ128 Hopper Lid TJ129 Neck Ring TJ130 PVC Calibration Tray FJ033A M8 Fem Knob GRO03 Rubber Grommet TJ053 Rubber Washer TJ054 Rubber Washer...
  • Page 39 20.3 Maxi Jet Part Numbers Continued Item Part No. Description Qty. Remarks M12-008 M12 Flat Washer M12-014 M12 Lock Nut M4-001 M4x6 Socket Head Setscrew M4-006 M4 Flat Washer M8-019 M8 Lock Nut TJ150 ‘C’ Rail 2 metre length TJ151A Channel Nut TJ152-1 Short Clamp Plate 2 Holes...
  • Page 40: Feed Rollers

    21.0 Feed Roller 21.1High Capacity Feed Roller Parts Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P40...
  • Page 41: Standard Feed Roller Kits Parts - Full Set

    21.2 Standard Feed Roller Parts - Full Set Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P41...
  • Page 42: Standard Feed Roller Kits Parts - 4 Segments Inc Spacers

    21.3 Standard Feed Roller Parts - 4 Segments Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P42...
  • Page 43: Standard Feed Roller Kits Parts - 2 Segments Inc Spacers

    21.4 Standard Feed Roller Parts - 2 Segments Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P43...
  • Page 44: Feed Roller Kits Parts List - Small Seed Roller Kit

    21.5 Small Seed Feed Roller - Parts Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P44...
  • Page 45: Hydraulic Fan - Parts (Diagram)

    22.0 Hydraulic Fan - Parts (Diagram) 22.1 Hydraulic Fan - Parts List Item Part Number: Description 97APC5452 CRARY HYDRAULIC FAN 97APC5454 HYDRAULIC FAN HOSE KIT (Pair) 97APC5456 4 INCH PVC DUCTING Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P45...
  • Page 46 Notes Maxi Jet 2 and 4 i-CON Operating Manual & Parts List P46...

This manual is also suitable for:

Maxi jet 4 i-con

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