Stocks AG Turbo Jet 8 Jackal Original Operating Manual And Parts List

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18/12/24

Revision 8

Turbo Jet 8 and 10 Jackal

ORIGINAL OPERATING MANUAL AND PARTS LIST

Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P1

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Page 1 18/12/24 Revision 8 Turbo Jet 8 and 10 Jackal ORIGINAL OPERATING MANUAL AND PARTS LIST Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P1...
Page 2 Index Section Page E.C. DECLARATION OF CONFORMITY UKCA. DECLARATION OF CONFORMITY General Information Technical Data Intended Use Unintended Use Machine Identification Warranty Safety Safety Warning Decals Emergency Stop Instructions Storage PVC Waterproof Covers Disposal General Maintenance Before Use Daily Checks After Each Use Installation Guide Base Plate...
Page 3 Index Section Page 10.3 Agitator Shaft Inspection 11.0 Hopper Emptying Procedure 12.0 Clearing A Feed Hose Blockage 13.0 Checking The Feed Motor 14.0 Jackal Control System Overview 14.1 Jackal Control System Options 14.2 Jackal Control System Operation 14.3 Machine Junction Box 15.0 Electrical Components 15.1...
Page 4 Section Page 21.0 Hopper Baffle Plate 22.0 Ready For Work 23.0 Hydraulic Fan (Optional) Specification 23.1 Hydraulic Fan - Safety 23.2 Hydraulic Fan - Fitting Position 23.3 Hydraulic Fan - Speed Setting 23.4 Hydraulic Fan - Speed Guide 23.5 Hydraulic Fan - Speed Display 23.6 Hydraulic Fan - Speed Sensor 23.7...
Page 5 Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P5...
Page 6 Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P6...
Page 7: General Information
Specifications, descriptions and illustrations in this manual are accurate at the time of publication but may be subject to change. This manual is correct at the time of printing but Stocks Ag reserve the right to change and improve them. This machine is designed with safety in mind. Maintenance and servicing in accordance with this manual will ensure safe operation and reliability of your machine for many years.
Page 8: Machine Identification
If the base machine or the controls system are modified in any way this will void any warranty claim. Stocks Ag cannot be held responsible for any claims or injuries to the owner or any third parties while in the operation of Stocks Ag equipment.
Page 9 If in doubt contact the vehicle manufacturer for more information. After working the machine ensure that any unused product is returned safely to its original packaging. Stocks Ag Ltd. does not accept any liability for the storage and use of the material being applied.
Page 10: Safety Warning Decals
2.1 Safety Warning Decals Important : Be aware of the safety warning below which are all relevant to this machine. WARNING! Read and understand the Operators Manual instructions before operating this machine. Operator errors can result in serious injury. WARNING! Danger due to thrown or flying objects.
Page 11 400L Waterproof PVC Cover Part No. TJ400COVER Heavy Duty white PVC covers fitted with eyelets and bungie cord for easy attachment. Please contact your local Stocks Ag dealer for more information. 6.0 Disposal Ensure that any persons handling the machine are aware that the machine may have been used to apply toxic chemicals and so the appropriate personal protection equipment should be worn.
Page 12: General Maintenance
7.0 General Maintenance Ensure the parent machine is stationary and parked on level ground before working on the machine. The machine must be checked regularly by the operator for any damage, loose bolts or electrical connections, vibrations, unusual sounds and to ensure it functions correctly. WARNING! Always ensure the power supply is disconnected before any maintenance work or cleaning of the machine by unplugging the power cable or removing the fuse in the power cable.
Page 13: Base Plate
8.0 Installation Guide The Turbo Jet can be used for a wide variety of seeding applications in conjunction with a wide variety of parent implements. It is not practical to supply tailored mounting brackets for every implement on the market, and so the final attachment of the Turbo Jet to the implement is the responsibility of the supplying dealer or end user.
Page 14: Spreader Plates
8.3 Spreader Plate Set Up The Stocks Ag spreader plate was developed to allow a wider spread pattern while positioning the outlets closer to the ground. For products such as grass seed, oil seed rape and Avadex, a spread width per outlet of 750mm is achievable from as low as 250mm above the ground (250mm to the bottom plate).
Page 15 8.3 Spreader Plate Set Up—continued Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P15...
Page 16 8.4 C Section Rail The spreader plates themselves are mounted to the “C” section rails, these can be ordered in 2m lengths as an option. Part no. 47TJT5008. These can be cut down to suit the implement width. The “C” section rails can be attached to the implement using the supplied straight brackets, two per rail, which can be welded or bolted into position.
Page 17: Main Power Cable
Ensure the multi pin connector on the instrument cables are connected the correct way around as shown. NOTE: Extension power and instrument cables available if required. Please contact your local Stocks Ag dealer for more information. Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P17...
Page 18 10.0 Inspection 10.1 12v Fan Inspection WARNING! Always isolate the power before inspecting or servicing the machine. To inspect the fan unit undo the two over-centre catches and hinge up the guard as shown below. Wearing appropriate PPE, use an air line and brush to clean the fan blades regularly to maintain performance and prevent eccentric running.
Page 19 For any parts or if no faults are found and the alarm persists contact your local Stocks Ag dealer. Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P19...
Page 20 3. Hopper Level Sensor - alarms to warn the operator if the hopper contents are getting low. 4. Power and Instrument extension cables - available in 5m lengths. Please contact your local Stocks Ag dealer for more details. Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P20...
Page 21: Control System Operation
14.2 Control System Operation 1. Power On/Off button Power is on by pressing the ON/OFF button for 1 second. Power is off by 2. Run/Hold button The RUN/HOLD button has a dual function. Press RUN/HOLD once to place the ‘Metering unit ON HOLD’. Press RUN/HOLD again to resume operation.
Page 22: Electrical Components
15.0 Electrical Components Cab control panel Hopper level sensor connection - Optional Junction box (machine mounted) Agitator motor connection Control cable connection Feed motor connection GPS sensor connection - Optional (not shown) 6m control extension cable (not shown) Cut out switch connection - Optional 5m fused power cable (not shown) Power cable connection 5m power cable extension (not shown)
Page 23 There is an optional hopper level sensor available. This option is useful when the hopper of the applicator is out of view of the operator. The alarm will sound once the product in hopper drops below the level of the sensor. For more information please contact your local Stocks Ag dealer. Hopper level sensor - Part No: 47TJT5037 15.3 GPS Speed Sensor Kit - Optional...
Page 24 15.4 Wiring For Optional Extras Hopper Level Sensor wire connections BROWN = +12V BLUE = GROUND YELLOW / GREEN = D6 Agitator Motor wire connections BROWN = D7 BLUE = GROUND Cut Out Switch wire connections BLUE = GROUND BROWN = D8 Turbo Jet 8 and 10 Jackal Operating Manual &...
Page 25: Power Connection
16.0 Power Connection Power connection must come directly from the battery terminals, WARRANTY VOID if power is not connected as described in this section. Connect power cable supplied DIRECTLY TO BATTERY. Ring terminals are used for battery connection and the bare end used to connect to the rear Jackal instrument. (Refer to the image below for power connection).
Page 26 16.1 Instrument Button Functions Power On/Off button Power is on by pressing the ON/OFF button for 1 second. Power is off by Run/Hold button The RUN/HOLD button has a dual function. Press RUN/HOLD once to place the ‘Metering unit ON HOLD’. Press RUN/HOLD again to resume operation.
Page 27: Initial Instrument Set Up
16.2 Initial Instrument Set Up This display is called the RUN screen and displays the information required when the machine is in normal use. It displays on a scrolling list: Application Rate Forward Speed Hopper Level sensor SCROLL DOWN TO VIEW Fan Current (as a % of battery voltage) Area Meter Setting the Working Width...
Page 28 16.2 Initial Instrument Set Up - continued Using the navigation keys, scroll down to implement width. Press the left navigation button to highlight the numerical value to be adjusted. Press EDIT On the next screen enter the working width in metres. To adjust the value, use the navigation up and down buttons to change the value.
Page 29 16.3 Run/Hold Automatic Switch The Jackal has 3 main methods of switching the metering roller on and off. On is referred to as Run to apply product and off is referred to as Hold to stop the metering roller. The Run or Hold button on the bottom right of the control box can be used to manually switch the metering motor on and off.
Page 30 17.0 First/New Product Calibration From the front screen, select SETUP, by pressing the arrow directly below. Then select Inputs by pressing SELECT or the Enter button in the middle of the navigation keys. Important! – On the first ever calibration run or when changing product types.
Page 31 17.0 First/New Product Calibration—cont. Weigh the product dispensed with scales that weigh in grams or kgs to 3 decimal places. The TARGET line will now read Actual. With Actual highlighted. Press the arrow key below EDIT and enter the weight of product dispensed. A new screen opens to allow you to enter the weight of product dispensed.
Page 32: Product Calibration
17.1 Product Calibration From the front screen, to select SETUP press the arrow directly below. Then select Inputs by pressing SELECT or the Enter button in the middle of the navigation keys. Once the first calibration run has been completed and calculated, the manual ratio will change.
Page 33 17.1 Product Calibration - continued This is the weight you want to dispense during your calibration. This is usually 0.100kg (100 grams) up to around 0.800kg (800 grams). Example: Set to 300 grams or 0.300 kg. To prime, first release the calibration door on the bottom of the machine and place the calibration tray underneath.
Page 34 17.1 Product Calibration - continued Weigh the product dispensed with scales that weigh in grams or kgs to 3 decimal places. The TARGET line will now read Actual with Actual highlighted. Press the arrow key below EDIT and enter the weight of product dispensed. Example: If you weighed 256 grams, you need to enter this as 0.256kg on the screen To save and exit, press the arrow below...
Page 35 17.1 Product Calibration - continued To confirm the actual weight that has been entered, now press CALC to work out the new ratio. Note: This ratio is the number of pulses from the encoder on the metering motor per kg or product. For reference, the calculated ratio can be written down along with the product type and feed roller set.
Page 36 18.0 Spreading/Applying Product NOTE: These instructions are for the 12v electric fan. If the applicator is fitted with the optional hydraulic fan, turn the fan on using the tractors hydraulic remote (spool) valves. See section at the rear of this manual. From the HOME screen, using the PAGE button, scroll through until FAN is displayed.
Page 37 18.0 Spreading/Applying Product - cont. For the machine to operate, the RUN/HOLD in the top left of the screen, must display RUN. This is either switched by the linkage position switch/ sensor. (This is either on the 7 pin plug or external finger switch, if supplied).
Page 38: Simulated Speed
19.0 Simulated Speed Simulated speed is used when no forward speed input is available, or if you need to run the machine while stationary for testing. If simulated speed is switched on, it will override any external speed input. Select the Other Settings page by selecting SETUP then Other Settings, scroll down to SimulSpeed.
Page 39 19.1 Alarms and Trip Functions Alarms The Alarms page is accessed from the home screen, using the left hand select arrow. The Alarms are listed and show which alarms are active. The alarm function should be set to AUTO. =AUTO: As soon as the value moves back within the min and max range the monitor will automatically reset the alarm.
Page 40 19.2 Quick Rate and Step Size Adjustment The pre set quick rates can be set to whatever is required. From the front screen settings, the size of the step rate can be adjusted. To get to the Front Screen, use the page button until SETUP is displayed.
Page 41 19.3 Flush/Hopper Empty The Jackal has a Flush or Hopper Empty function. Use the Page button to scroll through the function until SEED and Flush are displayed above the arrow buttons. Open the calibration door and place a suitable bucket or container underneath.
Page 42 If unsure contact your seed or product supplier for more information. NOTE: Before applying very fine seeds or product please contact your local dealer or Stocks Ag directly to ensure the machine is suitable. Failure to do so could invalidate your warranty.
Page 43 5mm blanking spacers can be found in a bag packed inside the hopper. NOTE: Before applying very fine seeds or product please contact your local dealer or Stocks Ag direct to ensure the machine is suitable. Failure to do so could invalidate your warranty.
Page 44 It is the responsibility of the operator to ensure the feed block assembly is suitable for the product being applied. NOTE: Before applying very fine seeds or product please contact your local dealer or Stocks Ag directly to ensure the machine is suitable. Failure to do so could invalidate your warranty.
Page 45: Ready For Work
21.0 Hopper Baffle Plate Turbo Jet 8 Hopper Baffle Plate Part number: TJ471 Turbo Jet 10 hoper baffle plate Part number: TJ472 WARNING A Hopper Baffle Plate must be fitted when applying fertiliser or any other dense product to reduce the pressure on the feed block assembly and so reduce strain on the feed motor.
Page 46 23.0 Hydraulic Fan (Optional)- Specification Hydraulic Fan Specification Model Max RPM 7000 Max Operational RPM 6000 Max Pressure Max Operational Pressure Displacement Flow 27.3 L/min Power 9.54 Weight Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P46...
Page 47 23.1 Hydraulic Fan - Safety The hydraulic system on the machine operates under high pressure. (Maximum of 210 bar). Pressurised hydraulic oil is dangerous so connecting/disconnecting the fan must only be undertaken with the tractor engine turned off and the pressure in the hoses released. Before operating the machines hydraulics, always inspect the hoses and fittings to ensure there is no damage or loosened parts.
Page 48 23.3 Hydraulic Fan - Speed Setting The hydraulic fan generates a greater volume of air flow at higher speeds than the 12v electric fans, allowing higher volumes of material to be conveyed over wider working widths. The fan is driven by a hydraulic motor, which is powered by the tractor hydraulic system. The hydraulic motor has a overrun protection built in.
Page 49 23.5 Hydraulic Fan - Speed Display When the hydraulic fan option has been purchased, the Jackal control box will come pre-configured to display the fan speed on the screen in rpm. 23.6 Hydraulic Fan - Speed Sensor The fan speed sensor requires mounting in the grill over the fan inlet, using the hole provided.
Page 50 23.7 Hydraulic Fan - Mounting To mount the hydraulic fan, the back plate is pre drilled with four M8 bolt holes. It is recommended that all four bolt holes are used to mount the fan on a frame to support the fan securely.
Page 51 23.8 Hydraulic Fan Speed - Fly Lead Wiring Hydraulic Fan Speed Sensor wire connections YELLOW / GREEN = D5 BLUE = GROUND BROWN = +12V Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P51...
Page 52 24.0 Turbo Jet Parts Diagram Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P52...
Page 53 24.1 Turbo Jet Parts List Item Part No. Description Qty. Remarks TJ400A Chassis (8 outlet) TJ400B Chassis (10 outlet) TJ422 Base Plate (8 & 10 outlet) TJ425A Fan Guard (8 outlet) TJ425B Fan Guard (10 outlet) TJ418 Motor Guard (8 outlet) TJ459 Motor Guard (10 outlet) TJ429...
Page 54 24.1 Turbo Jet Parts List - continued Item Part No. Description Qty. Remarks TJ137 Coupler TJ131 4mm Allen Key TJ416 Cassette Mounting Plate TJ128 Hopper Lid TJ129 Neck Ring TJ130 PVC Calibration Tray FJ033A M8 Fem Knob GRO03 Rubber Grommet TJ053 Rubber Washer TJ054...
Page 55 24.1 Turbo Jet Parts List-continued Item Part No. Description Qty. Remarks M8-012 M8 Penny Washer M10-001 M10x16 Bolt As required M4-004 M4 Lock Nut M10-016 M10 Flat Washer As required M10-024 M10 Lock Nut M12-003 M12x35 Bolt M12-008 M12 Flat Washer M12-014 M12 Lock Nut M4-001...
Page 56 25.0 Feed Roller Kit Parts Diagram Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P56...
Page 57 25.1 Feed Roller Kits Parts List Item Part No. Description Qty. Remarks TJ195A 8 Outlet 5mm Small Seed Feed Roller Kit: TJ199 Stainless Steel Shim TJ200 5mm Small Seed Roll (White) TJ201 5mm Small Seed Roll (Yellow) TJ203 24.6mm Spacer TJ204 13.5mm Spacer TJ205...
Page 58 25.1 Feed Roller Kits Parts List - continued Item Part No. Description Qty. Remarks TJ197C 10 Outlet 5mm Small Seed Feed Roller Kit: TJ199 Stainless Steel Shim TJ200 5mm Small Seed Roll (White) TJ201 5mm Small Seed Roll (Yellow) TJ210 18mm Spacer TJ205 5mm Spacer...
Page 59 26.0 Hydraulic Fan - Parts (Diagram) 26.0 Hydraulic Fan - Parts List Item Part Number: Description 97APC5452 CRARY HYDRAULIC FAN 97APC5454 HYDRAULIC FAN HOSE KIT (Pair) 97APC5456 4 INCH PVC DUCTING Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P59...
Page 60 27.0 Turbo Jet Hydraulic Version - Parts (Diagram) Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P60...
Page 61 HOPPER DOUBLER PLATE MOTOR SIDE WELD ASSEMBLY 97APC5180 HOPPER DOUBLER PLATE FAN SIDE WELD ASSEMBLY 98APP1024 TURBO JET DECAL 98APP1025 STOCKS AG DECAL 98APP1025 STOCKS AG DECAL FJ008A M6 x 6 CONE POINT HEX SOCKET GRUB SCREW ST/ST FJ033A M8 FEMALE PLASTIC KNOB - BLACK...
Page 62 M12-008 M12 FLAT WASHER FORM C BZP M12-014 M12 NYLOC NUT T TYPE BZP MD021 ROTATION ARROW DECAL MD024 "MADE IN BRITIAN` DECAL MD027 STOCKS AG DECAL MD038 SERIAL NO DECAL MD051 WARNING DECAL MD051 WARNING DECAL MD051 WARNING DECAL...
Page 63 27.1 Turbo Jet Hydraulic Version - Parts List continued ITEM NO PART NUMBER DESCRIPTION TJ433 E TYPE CLIP TJ440A DOOR RELEASE SHAFT WELD ASSEMBLY TJ467-1 WHITE `P` SEAL STRIP TJ467-1 WHITE `P` SEAL STRIP TJ467-1 WHITE `P` SEAL STRIP TJ472A HOPPER BAFFLE WELD ASSEMBLY TJ1285 NO.10 x 1 INCH HEX HEAD SELF TAPPING SCREW ST/ST...
Page 64 Notes Turbo Jet 8 and 10 Jackal Operating Manual & Parts List P64...

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