Stocks AG FAN JET DUO PLUS TM 65 Original Operating Manual
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Stocks AG FAN JET DUO PLUS TM 65 Original Operating Manual

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Original Instructions, Revision 1 August 2020
FAN JET DUO PLUS TM
65 & 130
Original Operating Manual
Read carefully before installation and
operation
This document must not be copied duplicated or distributed without prior consent .
All and patent rights apply
STOCKS AG LIMITED, CROMWELL ROAD, WISBECH, CAMBRIDGESHIRE, UK.
Tel: 00 44 (0) 1945 464 909 Email: sales@stocks-ag.co.uk www.stocks-ag.co.uk
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  • Page 1 Read carefully before installation and operation This document must not be copied duplicated or distributed without prior consent . All and patent rights apply STOCKS AG LIMITED, CROMWELL ROAD, WISBECH, CAMBRIDGESHIRE, UK. Tel: 00 44 (0) 1945 464 909 Email: sales@stocks-ag.co.uk www.stocks-ag.co.uk...
  • Page 2 Index Revision 01 Section Page No. Index General information Technical data Intended use Unintended use Contents of the EC Declaration of Conformity Contents of the UKCA Declaration of Conformity Machine identification Warranty Safety Emergency Stop Instructions Maintenance Safety warning decals and safety signs 10-1 &...

  • Page 3: General Information

    3-1 General information Congratulations on your Fan Jet Duo purchase; Please check the machine for any transport damage upon receipt and advise your supplier of any problems immediately. Late claims regarding any damage may be rejected. IMPORTANT This Operating Manual forms part of the machine and must be readily available for the operator who must read and follow the points covered before use 3-2 Technical data Model: Fan Jet Duo Plus TM...
  • Page 4 Safety of machinery – Safety distances to prevent hazard zones aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaabeing reached by the upper and lower limbs. The manufacturer stated above holds the technical file for this machine. Signed on behalf of Stocks Ag Ltd Name: J Woolway Date:...
  • Page 5 Safety of machinery – Safety distances to prevent hazard zones aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaabeing reached by the upper and lower limbs. The manufacturer stated above holds the technical file for this machine. Signed on behalf of Stocks Ag Ltd Name: J Woolway Date:...

  • Page 6: Warranty

    6-1 Machine identification The machine the serial number decal is mounted on the steel chassis to one side of the hopper 6-2 Warranty We provide a 12 month warranty as of the date of invoice (your invoice for the machine will serve as a warranty certificate). This warranty is applicable for cases of material or construction faults and does not include parts that are damaged by normal or excessive wear.
  • Page 7 After working the machine ensure that any unused product is returned safely to its original packaging Stocks AG Ltd. does not accept any liability for the storage and use of the material being applied If unsure contact the material supplier for more information.

  • Page 8: Maintenance

    8-1 Emergency Stop instructions In the case of an emergency always turn off the feed motors and spinning disc motors by touching widgets A B and C which will switch off the power to the feed and disc motors NOTE symbols A, B, C, D, and E should all be RED in colour to indicate all motors are off Then isolate the power supply immediately by disconnecting the power cable at the battery Power widget for both feed motors...
  • Page 9 9 Safety warning decals and warning signs Important ; Be aware of the safety warnings below which are all relevant to this machine WARNING Read and understand the Operators Manual instructions before operating this machine Operator errors can result in serious injury WARNING Danger due to thrown or flying objects Always maintain a safe distance whilst the...

  • Page 10: Hopper Removal

    10-1 Clearing a blockage WARNING Always ensure the power supply is disconnected before working on the machine By unplugging the power supply cable or disconnect the power cable from the vehicle battery. Ensure the parent machine is stationary, switched off, and parked on level ground Ensure appropriate personal protection equipment is worn for the product being applied Ensure any product removed is put back into its original container Care to be taken not to spill any product that could contamination the environment.
  • Page 11 Central Beam Assembly NOTE many self propelled sprayer manufacturers offer a suitable bracket or hydraulic raise and lower linkage for this purpose. Locally fabricated mounting frames are not the responsibility of Stocks AG Ltd If unsure seek advise from the parent machine manufacturer or supplier.
  • Page 12 12 Optional Base Mounting Kit Part No. FJ-005-TIP (available through your local dealer) Machines are best mounted to our purpose built Central Beams or UTV kits but can also be mounted by using these optional tipping base plate kits. These have 4 holes in the base to take M12 bolts (see below) use these to attach to any support fabrication. e base plate can be repositioned to fit the holes in the back of the machine to attach to a vertical mounting point –...

  • Page 13: Control System Overview

    13 Control system overview Key Features 4.3" (10.9 cm) touchscreen display supplied with Ram mount Internal 900mb storage and 256mb RAM 1 CAN interface 1 RS 232 for GPS input 1 x USB for data up/down load Featuring 4 main run screens to enable the user to switch between the home screen with Widget, parameters screen, details screen and mapping/camera screen.

  • Page 14: Electrical Connections

    14 Electrical Connections When connecting the system it must be connected to a +12V power supply. Recommended output voltage is approximately 13.6V. Ensure the battery is connected to the power supply BEFORE the Powerpod and Instrument screen are connected. After connecting the main power supply connect the 3 way COBO plug from the instrument screen power cable into the tractor cab socket (or connect to a suitable 5 amp supply) When using a switch mode power supply –...

  • Page 15: Alarm Functions

    15 Alarm functions 1. Alarm Title The title of the Alarm, it indicates what the alarm is monitoring. 2. Alarm Tripped Status Indicates whether the Alarm has been ‘Tripped’. An Alarm is ‘Tripped’ if it has gone into the ‘Alarm’ state and has not been reset yet. 3.
  • Page 16 16 Configuration of left and right hand machines The hopper icons shown on the instrument screen are defaulted for a forward mounted machine If the machines are to be mounted on the rear please follow the following procedure to switch the on screen display so that the hopper icons are shown on the correct side 1.
  • Page 17 17-1 Spread bias adjustment Ensure the correct Fan Jets are fitted in the correct position – the fixed deflectors fitted to the side of the Fan Jet chassis should be facing inwards towards each other. Ensure the disc rotation is correct, when viewed from behind the Left hand side Fan Jet disc should rotate in a clockwise direction and the Right hand side Fan Jet disc should rotate in an anti-clockwise direction, for clarification see Disc Rotation arrows on the decal.

  • Page 18: Setting The Working Width

    18 Setting the working width 1. Settings 2. Maintenance 3. Machine 4. Measurements 5. Setup Spinner Width...
  • Page 19 19 Setting the working width (continued) 6. Select Row 1 7. Click Edit 8. Set Spinner Speed % and Width This corresponds to speed to a relevant width. i.e. at 70% of spinner speed, the spread width is 15m. This is per individual disc 9.

  • Page 20: Changing The Feed Rollers

    The assembled rolls and spacers should not be under compression. NOTE. You should be able to rotate the feed shaft with your fingers – if it feels excessively tight, check the feed roller and spacer composition is correct as shown above or call Stocks AG for advice.

  • Page 21: Calibration Information

    21-1 Calibration information NOTE to ensure the maximum spread width is obtained large hard dense slug pellet must be used. Ensure the two spread patterns meet and just overlap in the centre, and reach out each side of centre to give the required total width.

  • Page 22: Calibration Procedure

    22 Calibration procedure 1. From the front screen select Settings 2. Press the settings i-con 3. Select the Bin/Tank you wish to calibrate 4. Edit the Product if required or add a new name 5. Press Product 6. Press Calibrate Select the method of Calibration –...
  • Page 23 23 Calibration procedure (continued) 1. Get ready to collect the seed 2. Have scales available to weigh product 3. Press the Play button (Triangle) on the screen and the product will start to flow a. OR – Go down the back and plugin the Start/Stop Remote and press the button to allow the calibration to start.
  • Page 24 24 Varying machine outputs There are two ways to vary the outputs as follows; A. Joint machine rates 1. Tap to bring up nudge. Currently showing an ‘actual’ rate output of 0kg/ha 2. Use + and – to nudge up down BOTH hoppers.
  • Page 25 25 Reset Jobs 1. Settings 2. Jobs 3. Edit 4. Reset...
  • Page 26 26 Fill Hoppers 1. Go to Page 3 2. Hopper Left / Right 3. Weight of product added into hopper (Kg)
  • Page 27 27 Headland Control - Implement Offset To configure Headland Control - navigate into the ‘Machine’ tab of the Setup Menu (Settings [cog] > Setup [cog] > Machine [tab] > Speed-GPS) Select GPS Speed Source GPS Enabled...
  • Page 28 28 Machine offset menu Navigate into the Implement Offset Menu...

  • Page 29: Setting Machine Offset

    29 Setting machine offset To setup implement offset: If the GPS or implement is offset then use the Left/Right offset to centre the Implement to the middle of your swath If the actioning part of the implement is forward or reverse of the GPS, use the Back/Front offset to set the mapping to record where the implement is actioning.
  • Page 30 30-1 Headland Control Settings Headland Control will automatically put the machine into Run when entering a non-painted mapping area (existing a headland) and put the machine in to Hold when entering a painted area (entering a headland) 30-2 Lead out distance The distance the system will turn on before exiting a headland.
  • Page 31 31-1 Lead in distance The distance the system will pass into the headland before it turns off. This distance is to ensure the machine will adequately cover the full area. The distance ‘B’ in the diagram below shows the lead in distance, the system will stay on by a distance of ‘B’...

  • Page 32: Instrument Settings

    32-1 Instrument settings After enabling headland control, press the hopper symbol on the front screen until ‘Automatic’ mode is selected. In this mode a circular icon with the letter ‘A’ will appear over each hopper. The hoppers will now turn on/off relative to the coverage map automatically. NOTE Headland mode can be disabled by reverting the hopper symbol back to On (Green) or Off (Red).

  • Page 33: Checking Software Version

    33 Checking software Version 1. Settings 2. Press Maintenance 3. Press About Version is displayed at the top...

  • Page 34: Viewing Job Details

    34 Viewing job details To view the details of a Job, such as the total and applied values, follow these steps: 1. Navigate into the Job page (Settings > Jobs). 2. Select on the Job you want to view the details of (it will highlight the Job blue). 3.
  • Page 35 35-1 Exporting jobs (CSV) To Export a Job or Multiple, follow these steps: 1. Navigate into the Job page (Settings > Jobs). 2. Insert USB memory stick in to the instrument in cab harness 3. Select the CSV button. 4. A prompt will determine whether the export was successful. If successful, all job data will now be exported to the USB Stick for viewing in any Farm software that can import a CSV file.

  • Page 36: Screen Settings

    36 Screen settings Screen Brightness (Auto or Manual) The brightness of the display screen can be adjusted automatically or by the user. To change the display screen brightness manually follow these steps: 1. Navigate into the Display tab of the Setup menu (Settings > Setup > Display). 2.
  • Page 37 Fan Jet Duo Plus TM Parts drawing...
  • Page 38 Decal “DUO” (not shown) MD042 Decal “Warning” Keep Clear - Wear PPE (not shown) MD052 Decal “Warning” Thrown or Flying objects (not shown) MD002 Decal “STOCKS AG” (not shown) FJ058A-DUO Disc Motor FJ103A-1 Rubber Tensioner FJ104A-1 Bobbin FJ718A Tipping Bracket...
  • Page 39 Fan Jet Duo Plus TM Parts list (page 2) Item Part # Description Remarks GA113D Metering Shaft FJ539A Spacer Plate FJ732A M8 Threaded Rod FJ730A Motor Guard TJ042A Motor Spacer MD016 Decal (clockwise) MD017 Decal (anti-clockwise) MD052 Warning Decal - Keep Clear - PPE (not shown) FJ540B Metering Block Mounting Plate...
  • Page 40 Fan Jet Duo Plus TM Parts list (page 3) Item Part # Description Remarks M12-008 M12 Flat Washer M12-014 M12 Nyloc Nut MM569 Rubber Stop Optional (see page 7) FJ719A Stop Bracket Optional (see page 7) TM002 Instrument Panel TJ255B GPS Receiver TM001 Power Pod...
  • Page 41 OPTIONAL Central Beam Assembly Assembly Ensure care is taken when lifting and securing the central beam to the parent vehicle and when fitting the machines onto the beam Safe lifting practice to be observed when handling each component 1. Attach the two outer beam sections to the centre section (7)using the fixing bolt kit (fig A) provided ensuring not to trap the electrical supply cables 2.

  • Page 42: Parts List

    Central Beam Assembly Part No. FJ-005-BEAM-600 Parts List Part No. Description Qty. Remarks FJ090A Ø114.3 PVC End Cap FJ415D Tipping Plate Pin FJ417A Nylon Spacer FJ418A Split Ring FJ419A 3mm ‘R’ Pin FJ630A Guard Panel Adaptor Plate Kit FJ601B Cost Option (please enquire) (pair of adaptor plates c/w fixings) M10-016 M10 Flat Washer...
  • Page 43 OPTIONAL UTV Fitting Kit Part No. FJ-005-UTV (available through your local dealer) Offering a sturdy fitting option with 4 hooked anchor points with hand release fittings our UTV kit is suitable for most common UTV fitments One piece tubular steel construction with detachable machine mounting plates with fixed fork lift point for safe and easy lifting on and off of vehicle.UTV Standard dimensions: 1220mm wide x 900mm deep x 350mm High Will Fit: JD Gator XUV 855M (Bed Size 132cm x 114cm) Polaris Ranger Diesel (Bed Size 137cm x 92cm)

This manual is also suitable for:

Fan jet duo plus tm 130

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