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Morita SIGNO G10 II TU101 Installation Manual

Dental treatment unit
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　TU101/G(EX),02-XCE.　15.12 ＴＯ
Model
Dental Treatment Unit
Model　ＴＵ１０１
<To Installer>
For optimum safety, read this manual thoroughly before installing the unit and pay close
attention to the warnings and cautions.
<To User>
Keep this installation manual as well as the operaror's manual; it may prove useful for
making repairs or if the unit is moved.

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Summary of Contents for Morita SIGNO G10 II TU101

  • Page 1 　TU101/G(EX),02-XCE.　15.12 ＴＯ Model Dental Treatment Unit Model　ＴＵ１０１ <To Installer> For optimum safety, read this manual thoroughly before installing the unit and pay close attention to the warnings and cautions. <To User> Keep this installation manual as well as the operaror’s manual; it may prove useful for making repairs or if the unit is moved.

  • Page 2: Table Of Contents

    ＜ ATTENTION DEALERS ＞ ●Operation Instructions● Do not fail to give clear instructions concerning the various ways to use this equipment as described in the accompanyung Operator’s Manual. ● Warranty ● After instructing the customer in the operation of the equipment, have him fill out with his name, the name of the facility(clnic or hospital),address and telephone number, and sign the warranty.

  • Page 3: General Safety And Installation Instructions

    ［１］ General Safety and Installation Instructions 1. Safety Symbols and Indicators This manual used a system of safety symbols to promote and insure safe and proper installation and prevent injuries, accidents and damage. (1)Learn to recognize and understand the meaning of the various symbols shown below. (2)The symbols all identify items concerned with safety and the instructions should all be followed without exception.
  • Page 4 3. Installation Safety WARNING The equipment MUST NEVER be connected to an electrical supply source which is not the specified voltage, current, frequency and power. Each unit must have its own devoted electrical circuit connection and MUST NOT share a circuit with other units or other types of equipment. >>Otherwise, there is the danger of shorts or overheating resulting in injury or damage.
  • Page 5 4. Assembly and Connections Safety WARNING All assembly and connection procedures should be performed with the main power supply turned off except in cases where power is required to perform the procedure. >>This will eliminate the possibilities of electrical shocks and damage to the equipment.

  • Page 6: Tools Required

    ［２］ Tools Required Assembly and installation require the tools listened below. ●Minus Screwdriver（large and small） ●Plus Screwdriver ●Wire Clippers （large and small） ● Box Wrench Set ●Standard Wrench Set ●Allen Wrench Set ●Radial Pliers ●Water Pump Pliers ●Adhesive for PVC pipe ●Pressure Connection Tool （size that matches terminales）...

  • Page 7: Chair Preliminary Set Up

    The carrying shafts, the brackets, and their bolts are CHECK recycled. Return them to the Morita Tokyo Mfg.Corp. af- Anchor plate ter use. 3. Connected the foot controller.

  • Page 8: Backrest And Safety Switches

    ［４］ Backrest and Safety Switches 1. Connect the backrest with chair. 4 bolts Insert the backrest connection part with chair (backrest base), secure it with 4 bolts. Make sure the bolts secure with straight way before ADVICE secure it completely. 2.

  • Page 9: Unit Components

    ［５］ Unit Components 1. Attach the basin unit to the chair. Hold up the downside of unit with 2 hands. Injury will Line up Do not hold ADVICE 2 pins onto upper happen if holding the basin or auto filler. with holes part! Fit the 2 straight pits with unit connected.

  • Page 10: Tray Arm

    ［６］ Tray Arm CAUTION Tray installation requires two people. Make sure the work area is clear of obstacles and safe. After installing the tray arm, the chair may not be properly balanced and should be stabilized with addition support or rope until it is securely fixed to the floor.
  • Page 11 2. Install the tray arm with pole. 1)Loosen the enamel-head screws near the top of the pole. 2)Route the tubes and cords from the tray arm down through the pole and out the bottom. 3)Slide the arm’s joint into the pole. Put the arm straight in, not at an angle.

  • Page 12: Operating Light

    ［７］ Operating Light This manual only covers the chair mount light. For other types, contact your local dealer or the J.Morita Corp. 1. Assemble the light pole 1)Take out the hex socket bolt on top of over arm joint. 2)Slide the light pole into the main pole.

  • Page 13: Assistant's Arm Assembly

    ［８］ Assistant’ s Arm Assembly CAUTION Make sure the area is clear of obstacles and safe before doing this. This should be done by two or more people working together. Assembly the arm as quickly as you can and take care that it does not fall off before it is securely assembled.
  • Page 14 ［９］ Air, Water and Electric Lines Connection After connecting water, air, and drain lines, gives them a CHECK light tug to make sure they are well connected. 1. Connect the lines from the tray arm to their mates on the chair. >>10P Plug: CNJ36 >>5P Plug: CXJ21 >>1P Plug: CMJ9...

  • Page 15: Operator's Tray Peripheral Components

    ［10］ Operator’ s Tray Peripheral Components 1.Preparation of Tray Take off the tray to connect various components and put it back on Tray top afterwards. Do not lose parts that are taken off temporarily during ADVICE installation. 1)Loosen the adjustment screws below the tray and take off the tray top before installation for each parts.
  • Page 16 2. Swing table Start the process with the front cover already open. 1) Attach the swing rods to the back part of the swing table. ２） (Total of 5 rods with 2 screws in each location) 2) Attach the tube stoppers to the swing rods. Fit them into the positions shown in the figure on the right.
  • Page 17 2. Film Viewer (Option various types) 1)Install the film viewer to the back part of the frame behind the tray. Line up the holes in the frame with the holes in the connection part of the film viewer, and attach it with 3 screws. 2)Connect the power supply from viewer with tray side.

  • Page 18: Chair Components

    ［11］ Chair Components 1. Backrest Cushion Follow the section [4] backrest main body and fit with cushion. 1)Hook the holes in the back of the cushion onto the studs on the frame and then slide the cushion down into place. Make sure all of the studs are hooked onto the cushion.
  • Page 19 3. Waterproof cover/Center piece cover Install the waterproof cover and center piece cover to chair main body after the lines connection already done. Install after 3. been done. 1)Install the waterproof cover to the lines connection side under chair seat. And tighten with 2 screws.

  • Page 20: Operator's Main Tubes

    ［12］ Operator’ s Main Tubes WARNING Make sure the exhaust tubes are connecting rightly. >>Otherwise, there could be damage on main tube or accident. CAUTION Make sure both the air and water lines in the joint of the main tubes are securely and properly connected.
  • Page 21 3. Connect the plugs from motor and ultrasonic scaler joint to each connector inside the tray. >>LS1 >>SC * 4. Connect the plug from the tube with a pertinent connector of the table or less respectively for the light specification. On Three-way tubes attached with heater*case, only connect the plug from main tube to unit side if necessary.

  • Page 22: Assistant's Main Tubes

    [13] Assistant’s Main tube CAUTION Joint cover Make sure all tubes are securely and properly in- stalled. >>Otherwise, there could be air or water leakage or both. Attach the tubes to the basin unit and put them in the assistant’s instrument holder.
  • Page 23 7.The body support Cover After completing all connections put the cover on the area between the basin unit and the chair. 1) Install the cover frame. Line upt eh holes in the cover frame with those in the chair and secure it with two screws.
  • Page 24 Drain(4.) *:Option This manual only covers standard configurations. For details concerning any special specifications, contact your local dealer or the J.Morita Corp. Lines are connected from the main lines to the plumbing pit and from there to the chair. * ： option...
  • Page 25 1. Plumbing Pit Set Up 1)After determining the exact location for the chair, fit the frame for the plumbing pit over the area where the main supply lines are. 2. Water <Main water valve> Packing 1)Connect the main water valve to the main water supply pipe. After applying sealing tape or some other suitable sealant, screw the valve onto the main supply pipe.
  • Page 26 4.Drain 1)Put the drain connector on the main drain. ＜ Drain connector ＞ Use PVC adhesive to put it on. 2)Drain Before putting the connector on adhesive, check the angle CHECK and tube routing. 2)Drain 2)Connect the tubes to the drain connector. Make sure they are tight and secure.
  • Page 27 7.Bacteria Filters CAUTION Do not mix up the air and water filters. >>Air and water filters are not interchangeable and will not work properly if they are mixed up. Always wear surgical gloves when handling the bacteria filters. >>Touching new filters directly could impair their performance. Make sure the filters are securely and properly installed.
  • Page 28 8. Connect the tubes and lines Connect the tubes and lines from serpentine braid hose to plumbing pit. >>4P Plug: CNJ4 >>2P Plug: CMJ5 <Tubes> >>Water: blue, thick pipe >>Water: blue, thin pipe >>Air: white >>Drive air: green :Connect the same color tubes, and secure it with collar.

  • Page 29: Electric Lines Connections

    [15]Electric Lines Connection Connect 220/230/240V power supply to the terminal stand inside plumbing pit. Make sure the 220/230/240V breaker turn off before CHECK begin the operation. 1. Removed the terminal stand cover inside plumbing pit. Loosen and take off the screws. Terminal stand cover 2.

  • Page 30: Fix Chair And Plumbing Pit Frame To Floor

    ［16］ Fix Chair and Plumbing Pit Frame to Floor WARNING Do not fail to follow the instructions and fix the chair securely and safely to the floor. >>Otherwise, the chair could fall over and cause serious bodily injury or equipment damage.

  • Page 31: Base Housing

    ［17］ Base Housing Install the base housing after fixing the chair to the floor. Base cover Ⅱ 　 （Foot controller cord） 1)Cutting lack part Base cover Ⅰ 1. Install base cover I to the chair base. 1)Loosen the screw on base cover side. 2)To expand the cutting lack part that unscrewed a screw, and to cover the chair base, the cover is passed through the main body.

  • Page 32: Check Air, Water And Electric Lines

    ［18］ Check Air, Water and Electric Lines WARNING Do this only after completing all tube and cord connections. >>If connections are not completed or are not properly connected, there could be a short resulting in injury or water and air leakage resulting in a malfunction. If the unit will not be used for some time after installation is completed, turn off the main switch and close the main water and air valves.
  • Page 33 3. Check the air, water, drain and vacuum all operate properly. Visually exam the joint for the tray arm, the bottom of the CHECK basin unit, and all connections inside the plumbing pit. 1)Operate the auto cup filler and the threeway syringes to check the water supply.
  • Page 34 6. Check that the chair operates properly. If solenoid valves require adjustment, refer to the CHECK instructions in the separate technical documents. >>Check manual positioning using the switches on the operation panel and the levers on the foot control. >>Check auto positioning using the switches on the operation panel and the levers on the foot control.

  • Page 35: Various Adjustments

    ［19］ Various Adjustments WARNING Before carrying out adjustment procedures, make sure the tray and its arm are safely positioned and will not hit any works or any objects nearby. >>Otherwise, there could have an accident resulting in injury or equipment damage due to the unit falling or tipping or due to unexpected swinging of the arm.
  • Page 36 2)Tilt to the Left or Right. The same four bolts are used for this. ｃ ｂ Horizontal Bolts a: Loosen the M10 bolts that hold the support in place. b: Loosening the horizontal and vertical angle adjustment bolts on the right (assistant’s side) will let the support tilt to the right.
  • Page 37 2. Over Arm Brake Adjustment Adjust the brake that controls the arm’s horizontal motion. Some of the screw holes are covered with a cap or seal. CHECK Remove these to make adjustment and then replace them. 1)Adjust Large Arm Shaft (support side) a: Loose the 5mm screw (2.5mm Allen wrench) shown in the illustration to the right.
  • Page 38 3.Operator’s Tray Level Adjustment 1)Remove the 5 screws on the back and sides then take off the tray. 1)Take off the tray 2)Slightly loosen the 4 hex socket screws in the center piece of the tray. 2)Hex socket screws 　　　　　　　3)Set screw 3)Adjust the tray level with the 4mm set screws next to the screws loosen in the previous step.
  • Page 40 5. Light Arm Adjustment Adjust the movement of the light arm. 1)Adjust horizontal movement at the joint for the horizontal arm. Horizontal arm Turn the two set screws in the top of the light pole to adjust the movement. These screws act as both stoppers and brakes. ADVICE Tightening them too much could make the arm movement too stiff.
  • Page 41 6. Light Head Movement Adjust the movement of the light head. 1)Adjust Horizontal Movement Knuckle B a) Adjust the set screw on the side of knuckle B. The hex socket bolt on the top of the head hanger holds CHECK 1)Set screw the shaft on and fixed in place with an adhesive.

  • Page 42: Final Confirmation

    >>Otherwise, an accident , injury or damage will happen. Confirm the right list and the contents. Those with[*] mark on the left list all will be the recycling parts. Please return back to J.Morita Tokyo Manufactory after the installation is done.
  • Page 43 Building in for Bacteria Filler (water, air) Vacuum lead wires Main tubes Earth (D kind ground) Contaminated Waste cup holder Gas Bunsen burner Film view Panel seat Please return back the recycling parts to Morita ＊ Tokyo Manufactory after installation.

  • Page 44: Installation Conditions

    ［21］ Installation Conditions WARNING Before installation, make sure the installation area is suitable. >>If the area is not suitable for the installation of this unit, it might not perform properly and there could also be an accident resulting in injury or damage. 1.
  • Page 45 2. Dimensions of Main Lines 3. Main Lines Configuration...
  • Page 46 7129, KOMURO, INA-MACHI, KITAADACHI-GUN, SAITAMA-KEN, 362-0806 Japan Phone:+81-48-723-2621 J.MORITA EUROPE GMBH Justus-Von-Liebig-strasse 27A, D-63128 Dietzenbach Germany Phone:+49-6074-836-0...