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12,000 lb. (5,443 kg)
WINCH KIT
with SPEED MOUNT HITCH ADAPTER
SAVE THESE INSTRUCTIONS
Important safety instructions
are included in this manual.
Model number
100427
MADE IN CHINA
REV 100427-20190912
OPERATOR'S MANUAL
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
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Table of Contents
Related Manuals for Champion Power Equipment 100427
Summary of Contents for Champion Power Equipment 100427
- Page 1 12,000 lb. (5,443 kg) WINCH KIT with SPEED MOUNT HITCH ADAPTER Model number 100427 12039 Smith Ave. SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important safety instructions MADE IN CHINA USA / 1-877-338-0999 are included in this manual. REV 100427-20190912 www.championpowerequipment.com...
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Page 2: Parts Ordering
Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Tech Bulletins • Frequently Asked Questions • Product Registration –... -
Page 3: Table Of Contents
100427 12,000 lb. (5,443 kg) WINCH KIT with SPEED MOUNT HITCH ADAPTER TABLE OF CONTENTS ........ -
Page 4: Introduction
100427 INTRODUCTION Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. -
Page 5: Manual Conventions
100427 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a keyword to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. -
Page 6: Safety Rules
ENGLISH 100427 SAFETY RULES WARNING WARNING Read this manual thoroughly before operating Pull only on areas of the vehicle as specified your winch. Failure to follow instructions could by the vehicle manufacturer. result in serious injury or death. WARNING WARNING Do not use the winch to secure or hold a vehicle for a long period of time. - Page 7 100427 ENGLISH SAFETY RULES WARNING CAUTION When re-spooling the cable, ensure that the Duration of winching pulls should be kept as cable spools in the under-wind position with short as possible. the cable entering the drum from the bottom, If the motor becomes uncomfortably hot to not the top.
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Page 8: Controls And Features
ENGLISH 100427 CONTROLS AND FEATURES Read this operator’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Winch CHAMPION... - Page 9 100427 ENGLISH CONTROLS AND FEATURES Motor – 6.0 HP 12V DC motor provides Synthetic Rope – Synthetic rope designed specifically for load capacity of power to the planetary gear mechanism. 12,000 lb.(5,443 kg). The synthetic rope Braking System – Braking action is feeds onto the drum in the “under wind”...
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Page 10: Assembly
ENGLISH 100427 ASSEMBLY Mounting Mounting the Winch Cont’d. 7. Attach the clevis hook and hand strap. This CPE 12,000 lb. (5,443 kg) winch is designed with a bolt pattern that is standard in 8. Insert the Speed Mount Hitch Adapter into this class of winch. -
Page 11: Operation
100427 ENGLISH OPERATION General Tips for Safe Operation General Tips for Safe Operation Cont’d. REPAIRED. It is recommended that the necessary Overloads can damage the winch, motor and/ repairs be made by a manufacturer’s authorized or rope. In some cases, you may find yourself repair facility. -
Page 12: Winching Techniques A-Z
ENGLISH 100427 OPERATION Winching Techniques A-Z Self Recovery Cont’d. (a) Take time to assess your situation and plan your pull. (b) Put on gloves to protect your hands. (c) Disengage the clutch to allow free-spooling and also save battery power. - Page 13 100427 ENGLISH OPERATION Winching Techniques A-Z Cont’d. (p) The vehicle to be winched should be placed in neutral and the emergency brake released. Only release the brake pedal when under full tension. Avoid shock loads to the winch. This can damage the winch, rope and vehicle.
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Page 14: Maintenance
ENGLISH 100427 MAINTENANCE Synthetic Rope Replacement The owner/operator is responsible for all periodic maintenance. It is recommended that any modifications be performed by a manufacturer’s authorized repair WARNING facility, and that only manufacturer-supplied parts be used. Never operate a damaged or defective winch. -
Page 15: Specifications
100427 ENGLISH SPECIFICATIONS Performance Specifications ........ -
Page 16: Parts Diagram
ENGLISH 100427 SPECIFICATIONS Parts Diagram CHAMPION... -
Page 17: Parts List
100427 ENGLISH Parts List Part Number Description Part Number Description Gear Carrier 28 P1011018 Thrust Disc 1 P1010100 Assembly - Input 29 P1010008 Bushing -Drum Gear Carrier 30 100003 Screw M8 × 8 2 P1010200 Assembly - 31 100004 Gasket... -
Page 18: Control Box Parts Diagram
ENGLISH 100427 SPECIFICATIONS Control Box Parts Diagram... -
Page 19: Parts List
100427 ENGLISH Parts List Part Number Description Part Number Description 100200-01 Solenoid Cover Cross Recess Pan P1011002-11ND Head Screw Winch Wires with M5 × 20, Dacromet P1011002-02NT Silica Tube - Black II, 2 Gauge/13.4 in. Pan Head Screw 12 P1011022-D M5 ×... -
Page 20: Troubleshooting
ENGLISH 100427 TROUBLESHOOTING Problem Cause Solution Switch assembly not connected Insert switch assembly all the way into the connector. properly. Loose battery cable Tighten nuts on all cable connections. connections. Tap contactor to loosen contacts. Apply 12 volts to Contactor malfunctioning. -
Page 21: Warranty
Consequential Damage Please register within ten (10) days from date of purchase. Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any Repair/Replacement Warranty incidental or consequential claim by anyone from using CPE warrants to the original purchaser that the this product.
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