Advertisement

Quick Links

CL
Z5821/Z5822
Rigging manual
1.1 en

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Z5821 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for d&b audiotechnik Z5821

  • Page 1 Z5821/Z5822 Rigging manual 1.1 en...
  • Page 2 Notes on document version Version 1.1: Initial edition. General information Z5821/Z5822 Rigging manual Version: 1.1 en, 04/2025, D2783.EN .01 Copyright © 2025 by d&b audiotechnik GmbH & Co. KG; all rights reserved. Keep this document with the product or in a safe place so that it is available for future reference.
  • Page 3: Table Of Contents

    1.5  Wind loads................. 5 1.6  Operational safety..............5 Rigging concept and components......... 7 2.1  Mounting frames................. 7 2.1.1  Z5821 CCL top mounting frame..........8 2.1.2  Z5822 CCL-SUB mounting frame.......... 9 2.2  Locking pins................10 2.3  Ring cotters................10 2.4  Cabinet rigging mechanism............. 11 2.4.1 ...
  • Page 4: Safety

    In case there is any doubt as to the proper functioning and safety of the items, these must be withdrawn from use immediately. Please also refer to ⇒ Chapter 6 “Care and maintenance” on page 24. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 5: System Components And Weights/Load Capacity

    Z0884 CCL-SUB cabinet 44.5 kg (98 lb) Z5821 CCL top mounting frame The Z5821 CCL top mounting frame is designed to support a total Rigging components system weight of 250 kg (551 lb) - SWL including all rigging Z5821 CCL top mounting frame 5.6 kg (12.4 lb)
  • Page 6 ▪ When chain hoists are in operation, ensure that there is nobody directly underneath or in the vicinity of the load. ▪ Do not under any circumstances climb on the array. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 7: Rigging Concept And Components

      2.1  Mounting frames The d&b CCL cabinets are supplemented by two dedicated mounting frames (Z5821 CCL top mounting frame and Z5822 CCL-SUB mounting frame) and in addition the Z5820 CCL Flying frame. These components allow setting up the following array configurations*:  ...
  • Page 8: Z5821 Ccl Top Mounting Frame

      2.1.1  Z5821 CCL top mounting frame Intended use The Z5821 CCL top mounting frame is designed to support a total system weight of 250 kg (551 lb) - SWL including all rigging components. This allows the suspension of a maximum of 12 x CCL-TOP cabinets.
  • Page 9: Z5822 Ccl-Sub Mounting Frame

    ArraySight sender unit, if necessary.   Instruction label providing vital safety and rigging instructions.   D2783.EN .01 Z5821/Z5822 Rigging manual Weight 8 kg (17.6 lb) Z5822 CCL-SUB mounting frame dimensions in mm [inch] d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 10: Locking Pins

    3. Refit and lock Refit the ring cotter by pushing the straight wire shaft through the hole and pressing the front wire loop underneath the straight wire shaft. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 11: Cabinet Rigging Mechanism

    This setting is used to prevent the cabinets from folding up.             Fig. 1: SUB to Frame Fig. 2: SUB to SUB 0° splay Fig. 3: SUB to SUB 2.5° splay, Fig. 4: SUB to SUB 2.5° splay, free blocked d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 12: Splay/Rear Link Mechanism

    2.4.4  Park position CCL8/CCL12 Splay link The Splay link of the last cabinet of an array can be kept in its park position. Note: In this case, splay angles of 0...3° for the cabinet above are not applicable. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 13: Suspension Of The Frames

    Z5147 Rota clamp. The clamp allows the load to be attached to overhead bars or truss with a tube diameter of up to 50 mm (2”). The corresponding hole position is calculated using ArrayCalc. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 14: Ccl Arrays And Assembly Procedures

    K6006.200.00 CAT5e 1:1 cable (or an appropriate similar cable) and perform a basic test of the laser unit. ↳ For detailed information on the d&b ArraySight laser inclinometer system, please refer to the ArraySight manual. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 15: Ccl-Top Array

      4.2  CCL-TOP array 4.2.1  Remarks and limitations NOTICE! In combination with the Z5821 CCL top mounting frame, a maximum 12 x CCL-TOP cabinets can be flown. 4.2.2  Order of assembly 1. Prepare the first cabinet ⇒ Extend the Front links and release the Splay link of the first cabinet.
  • Page 16 System check functions or Channel mute switches and a test signal to check the correct operation and routing of all channels and cabinets. ▪ Alternatively, check the wiring using the Array verification function in R1. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 17: Ccl-Sub Column

    Locking pins on the rear and ensure all pins are fully inserted and locked. 3. Suspend the mounting frame 1. Suspend the mounting frame according to your onsite requirements. 2. Lift the frame to a suitable working height. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 18 System check functions or Channel mute switches and a test signal to check the correct operation and routing of all channels and cabinets. ▪ Alternatively, check the wiring using the Array verification function in R1. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 19: Mixed Array Configuration

    1. On the Flying frame, release the corresponding Locking pin. 2. Fully insert the Beam extension into the rear slot of the frame. 3. Reinsert the Locking pin on the frame. Assembly procedure Beam extension in REAR POSITION d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 20: Order Of Assembly

    Front links of the frame fit into the slots on the front rigging strands of the cabinet. 2. On the rear release both Locking pins of the Beam extension and align the Rear link of the SUB cabinet. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 21 6. Insert the Locking pins to the frame's front slots on both sides and ensure both pins are fully inserted an locked. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 22 System check functions or Channel mute switches and a test signal to check the correct operation and routing of all channels and cabinets. ▪ Alternatively, check the wiring using the Array verification function in R1. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 23: Rechecking, Hoisting And Secondary Safety

    The secondary safety device must be attached to the front of the frames using one of the first five holes as indicated in the graphic opposite. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 24: Care And Maintenance

    ▪ Functional inspection of the release mechanism to ensure it operates properly. Mounting frames and adapter frame Visual inspection regarding deformation and damage (e.g. cracks and corrosion) including all drilled holes of the component. d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 25 If a ring cotter can no longer be properly fitted to the fixing bolt and locked, it must be exchanged. Condition of the ring cotter [a]: Ring cotter OK [b]: Exchange the ring cotter d&b Z5821/Z5822 Rigging manual 1.1 en...
  • Page 26: Manufacturer's Declarations

    ▪ Z0882 CCL12 ▪ Z0884 CCL-SUB d&b CCL rigging components (including all additional components.) ▪ Z5821 CCL top mounting frame ▪ Z5822 CCL-SUB mounting frame ▪ Z5820 CCL Flying frame with Beam extension by d&b audiotechnik GmbH & Co. KG.
  • Page 27 www.dbaudio.com...

This manual is also suitable for:

Z5822

Table of Contents