Table of Contents
Related Manuals for Finish Thompson ULTRAChem UCR2110
Summary of Contents for Finish Thompson ULTRAChem UCR2110
- Page 1 A N S I D I M E N S I O N A L M A G D R I V E UCR2110, UCR2110L, UCR3110, UCR3158, UCR328, UCR3210, UCR436, UCR438, UCR4310H, & UCR6410 OPERATIONAL MANUAL P/N 212181 R1 Record your Model and Serial Number here. MODEL NUMBER SERIAL NUMBER...
- Page 2 EU Declaration of Conformity Finish Thompson Inc. hereby declares that the following machine(s) fully comply with the applicable health and safety requirements as specified by the EU Directives listed. The product may not be taken into service until it has been established that the drive motor for the centrifugal pump complies with the provisions of all relevant EU Directives.
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Page 3: Eu Declaration Of Conformity
Atmosphere Group IIB/IIIC category 2 areas. This declaration applies to Finish Thompson, Inc. ATEX UC Series pumps with the brass bump ring designated by the letter “B” after the motor adapter in the model number. Pumps and their model number may also contain many different combinations of magnet sets, flange port connections, coupling type, bushings, shafts, o-rings, impellers, motor adapters and other options. -
Page 4: Table Of Contents
Table of Contents Warranty Statement ..........................5 Safety Precautions ..........................5 ATEX Safety Precautions ........................6 Surface Temperature for ATEX Pumps …………………………………………………………...….…......6 ULTRAChem Features ..........................7 ULTRAChem Capabilities.......................... 7 Maximum Allowable Horsepower......................7 Minimum Allowable Flow Rate ........................ 8 Model Codes and Abbrevians ………………………………………………………………......... -
Page 5: Warranty Registration
WARRANTY Finish Thompson, Inc. (manufacturer) warrants this pump product to be free of defects in materials and workmanship for a period of two years from date of purchase by original purchaser. If a warranted defect, which is determined by manufacturer’s inspection, occurs within this period, it will be repaired or replaced at the manufacturer’s option, provided (1) the product is submitted with proof of purchase date... -
Page 6: Atex Safety Precautions
ADDITIONAL SAFETY PRECAUTIONS FOR ATEX COMPLIANT PUMPS Protection Control A power monitor, flow switch, pressure switch or similar device must be used to protect against dry running, closed discharge valve or de- coupling. Any of these conditions could lead to a rise in surface temperature of the pump. Construction Materials Pump must be manufactured with a bronze bump ring and have the designation “B”... -
Page 7: Ultrachem Features
ULTRAChem Features The Finish Thompson ULTRAChem is a sealless, magnetically driven, ANSI dimensional, ETFE lined chemical pump. It has been specifically designed for corrosive chemical applications in a wide range of industrial services. The ULTRAChem features a closed impeller, suction straightening vanes, balanced axial thrust with a rear sealing ring, balance holes and balanced radial thrust due to the modified concentric or partial splitter volute shapes. -
Page 8: Minimum Allowable Flow Rate
Minimum Allowable Flow Rate Do not allow the flow rate to drop below the minimum flow rate listed in the chart below. Use the first five or six characters from the model number listed on label found on the motor adapter. Minimum GPM Minimum M Minimum GPM... -
Page 9: Unpacking And Inspection
Unpacking and Inspection Unpack the pump and examine for any signs of shipping damage. If damage is detected, save the packaging and notify the carrier immediately. To install the pump, follow the installation instructions provided. WARNING: The pump and associated components are heavy. Failure to properly sup- port the pump during lifting and movement could result in serious injury or damage to the pump and components. - Page 10 Note: The shaft adapter is held to a tight tolerance (+0.0005”/-0.0000) to the motor shaft, so it may be necessary to tap the shaft adapter with a soft faced mallet or heat it with an oven/induction heater to around 180° F (82° C) to fully seat it. Be careful to not damage the shaft adapter during this process.
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Page 11: Foundation
Foundation 1. The foundation that the pump will be sitting on should be strong enough to support the pump as well as absorb any vibration that the pump will produce. A concrete platform should be acceptable. Bolts embedded in the concrete can be placed by using a template or drawing. -
Page 12: Electrical
7. A check valve and a control valve (if used) or isolation valve should be installed on the discharge line. The control valve is used for regulating system flow. An isolation valve is used to make the pump accessible for maintenance. It is recommended that the control or isolation valve be closed prior to stopping or starting the pump. -
Page 13: Shutdown
CAUTION: Do not run the pump dry. This could damage the pump. The fluid being transferred by the pump lubricates the pump. Even short periods of running the pump dry could damage the pump. It is recommended that a run dry protection device be used. CAUTION: Do not dead head the pump. -
Page 14: Disassembly Of Power End (Motor Side)
Separate the magnetic coupling between the drive end and the pump end by using the two jackscrews (item 14). Using a 24 mm socket turn the jackscrews clockwise. Be sure to turn the jackscrews evenly. Turn the jackscrews until they are fully extended. -
Page 15: Examination
Examination The first scheduled inspection should take place after the first three months or approximately after 2000 hours of run time. This is to insure that there is no damage from any solids or particulate, cavitation or run dry. Re-inspect after six to twelve months depending on the results of the initial inspection. -
Page 16: Replacing Wear Components
Replacing Wear Components Use the following procedures to replace any wear components that are excessively worn, cracked or broken. Shaft Support/Front Thrust Washer Removal Remove the casing (item 1) from the base plate and piping. Place the casing in an arbor press with ETFE lining side down. Note: care should be taken to not damage the lining. -
Page 17: Rear Sealing Ring
Rear Sealing Ring (all models) The rear sealing ring (item 4C) is located in the rear bore of the barrier assembly (item 6). Removal 1. Place barrier (item 6) on a table with open side facing up. 2. Remove rear sealing ring by cutting it with a #18 straight edge X-Acto knife or similar blade & gently cut through the ring. Once cut, pry open and remove the ring from the barrier inner shaft boss. -
Page 18: Impeller Assembly Removal And Replacement
UCR Single Piece Impeller & Snap-fit Drive Disassembly and Assembly Instructions. Removal To remove the impeller from the drive hub to replace bushings or trim an impeller you must use removal tool (P/N 111428) & a 9/16” socket & ratchet tool. Important Note: Only use hand tools. - Page 19 This will disengage the snap-fit prongs and allow the impeller and drive to separate. This will require about 7/8” of separation between the impeller back shroud and the drive before they can be completely separated. See figures 34 through Fig 34 Fig 35 Fig 36 Unthread the bolt used for the...
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Page 20: Impeller Bushings
Impeller Bushings Removal 1. Remove the impeller (item 3, 3A) according to the steps listed in the section Impeller Assembly, Removal. Remove the top bushing and spacer by hand. 2. Place the impeller drive assembly (items 4,4A, 4B, 4C) on an arbor press with the front of the impeller drive facing down. Ensure there is at least 2”... - Page 21 Make sure the vapor protection o-ring (item 24) is in the clamp ring groove (item 7). See figure 31a. Place the rounded edge of the clamp ring over the barrier assembly and position on the rear face of the casing. Note: It is important to properly line up the 8-through holes in the clamp ring to the 8 threaded holes in the casing.
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Page 22: Troubleshooting
275 feet, and temperatures to 220°F (104°C) the BIS (www.bis.doc.gov) or Finish Thompson with questions For more information contact Finish Thompson Inc. Call our toll free regarding the Regulations or a list of the countries to which they Technical Service Hot Line, 1-800-888-3743, if you have any questions apply. -
Page 23: Exploded View Drawing
UCRII EXPLODED VIEW PARTS DIAGRAM... -
Page 24: Parts List
UCRII Models Spare Parts List Models 2110, 2110L, 3110, 3158, 328, 3210, 436, 438, 4310H, 6410 Item Description Part Number Casing - ETFE-lined, Painted Ductile Iron UCR2110 - 150# flange 107777-1 UCR2110 - 300# flange 107777-2 UCR2110 - ISO PN40 flange 107777-3 UCR2110L - 150# flange 110364-1... - Page 25 Item Description Part Number Silicon Carbide Impeller Thrust Ring UCR3158, 328, 436, 438 107737 UCR2110, 2110L, 3110 107990 UCR3210 110966 UCR4310H 108978 UCR6410 110099 Impeller Drive Pure ETFE Encapsulated Magnets "B" Magnet 6-Pole - (Standard) 211848 "C" Magnet 8-Pole - (Standard) 211848-1 "D"...
- Page 26 Item Description Part Number Shaft Adapter (NEMA includes Retaining Ring & Set Screws if used) NEMA 143-145TC 108665-1 NEMA 182-184TC 108665-2 NEMA 213-215TC 108665-3 NEMA 254-256TC 108665-4 NEMA 284-286TSC 108665-5 NEMA 284-286TC 108665-6 NEMA 324-326, 364-365TSC 108665-7 NEMA 324-326TC 108665-8 NEMA 364-365TC 108665-9 NEMA 404-405TSC...
- Page 27 Item Description Part Number Barrier O-ring FKM (s/n 144368 & above) 110144 EPDM (s/n 144368 & above) 110145 Kalrez #6375 (s/n 144368 & above) 110177 Simriz #485 (s/n 144368 & above) 110178 Aflas (s/n 144368 & above) 110146 FEP encapsulated FKM (s/n 144368 & above) 110125 Vapor Protection O-ring (Pump End) Buna...
- Page 28 Hardware Item Description Part Number Drain Cap Hex Head Bolts - Stainless Steel M12-1.75 x 30 mm hex head 106507 Drain Cap Lock Washer - Stainless Steel 106503 Casing Hex Head Cap Screw - Stainless Steel M16-2 X 45 mm hex head 108675 Casing Lock Washers - Stainless Steel 107924...
- Page 29 Item Description Part Number Shaft Adapter Washer (IEC Only) IEC 90 108383 IEC 100 108383-1 IEC 132 108383-2 IEC 160 108383-3 IEC 180 108383-4 IEC 200/225 108383-5 IEC 250 108383-7 IEC 280 108383-8 Shaft Adapter Lock Washer - Stainless Steel (IEC Only) IEC 90- 5/16 J102282 IEC 100/112- M10...
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Page 30: Impeller Part Numbers
UCR3210 Impeller UCR3158, UCR328 UCR2110,UCR2110L & UCR3110 Part Numbers Impeller Part Numbers Impeller Part Numbers Includes SiC Thrust Ring and Includes SiC Thrust Ring Includes SiC Thrust Ring PTFE Encapsulated O-Ring Imp Dia. Part Number Imp Dia. Part Number Imp Dia. Part Number 10-1/2"... - Page 31 UCR4310H Impeller UCR438 Impeller UCR438 Impeller Part Numbers Part Numbers Part Numbers Includes SiC Thrust Ring and PTFE Encapsulated O-Ring Includes SiC Thrust Ring and Includes SiC Thrust Ring and PTFE Encapsulated O-Ring PTFE Encapsulated O-Ring Imp Dia. Part Number Imp Dia.
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