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Autrol APT3200 Operation Manual

Smart pressure transmitter
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APT3200 Smart Pressure Transmitter
AUTROL
APT3200
Smart Pressure Transmitter
AUTROL
Brand
:
Manufacturer
: DUON System Co., Ltd.
A: 298-29, Gongdan-ro, Gunpo-si, Korea 15809, T: +82 (0)31 389 6100
* This manual will be changed without notice. Contact
www.autrol.com
Ⓡ
series
Ⓡ
Operation Manual: M3200-18E001
www.autrol.com
for more information & question.
i
Manufacturer: DUON System Co., Ltd.
AUTROL
Ⓡ
Brand:

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Summary of Contents for Autrol APT3200

  • Page 1 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 AUTROL Ⓡ series APT3200 Smart Pressure Transmitter AUTROL Ⓡ Brand Manufacturer : DUON System Co., Ltd. A: 298-29, Gongdan-ro, Gunpo-si, Korea 15809, T: +82 (0)31 389 6100 * This manual will be changed without notice. Contact www.autrol.com...

  • Page 2: Apt3200 Smart Pressure Transmitter

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 APT3200 Smart Pressure Transmitter This manual provides guidance & instructions to users for the proper installation and operation of APT3100 Smart Pressure Transmitter. Before handling the APT3100 transmitter series, all users shall read this manual & fully understand its contents.

  • Page 3: Table Of Contents

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 Contents 1. INTRODUCTION ............................1 1-1. Using this Manual ............................. 1 1-2. Overview of Transmitter........................... 1 1-3. Software Compatibility ..........................2 1-4. Transmitter Components ......................... 3 2. HANDLING ..............................4 2-1. Unpacking ..............................5 2-2.
  • Page 4 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 4-7. Wiring ............................... 32 4-8. Mechanical Considerations ........................40 4-9. Environmental Considerations......................42 5. ON-LINE OPERATION ..........................42 5-1. Overview ..............................42 5-2. Safety Message ............................42 5-3. Configuration Data Review ........................43 5-4.

  • Page 5: Introduction

    Operation Manual: M3200-18E001 1. INTRODUCTION The APT3200 transmitter series are fully adjusted, calibrated, tested and inspected at the factory before shipment. The transmitter may be influenced by its surrounding environment, thus please read this manual thoroughly and fully understand how to operate the instrument before installation and operation.

  • Page 6: Software Compatibility

    1-3. Software Compatibility Autrol Series transmitter firmware shall be improved and revised from time to time. Accordingly, a transmitter may not be compatible with softwares operated by hosts such as HHT(275 HART Communicator). In such event, acquire the DD (Device Descriptor) applicable for the transmitter from DUON SYSTEMS or your retailer, and load the same on the HHT or applicable host.

  • Page 7: Transmitter Components

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 1-4. Transmitter Components The various components and assembly drawing of an APT3200 Pressure Transmitter are included below. Fig. 1-1. APT3200 SMART PRESSURE TRANSMITTER AUTROL Ⓡ Page 3 / 56 Brand: www.autrol.com Manufacturer: DUON System Co., Ltd.

  • Page 8: Handling

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 2. HANDLING This chapter includes instructions for transmitter handling and storage, and selection of appropriate installation locations, insulation and explosion proof housing. Quick Reference Manual Step Job Details Instrument Unpacking a) Unpack transmitter from its packing...

  • Page 9: Unpacking

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 2-1. Unpacking Take caution not to damage the package and any part or protected object of the transmitter during unpacking. When moving the transmitter to another site, pack transmitter in original packaging to avoid damage during transit.

  • Page 10: On-Site Calibration After Installation

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 2-5. On-site Calibration after Installation It is recommended to perform Sensor Zero Trim after installation, to calibrate zero that may have been altered according to mounting status. To perform Sensor Zero Trim, make input pressure zero, and wait for the display to stabilize (approx.

  • Page 11: Insulation Resistance Test And Dielectric Strength Test

    2-10. Installation of Explosion Proof Transmitters 2-10-1. KOSHA Certification 1) The following precautions for KOSHA Flameproof shall be observed. Note.1 Model APT3200 Pressure Transmitter Flameproof environment : Ex d ⅡC T6 • Type of Protection and Marking Code • Temperature Class : •...
  • Page 12 42 Vdc Max • Output Signal: 4 to 20 mA + HART Note 3. Electrical Connection : 2 x 1/2-14NPT Female Note 4. APT3200 ATEX Certification is according to the below standards. EN 60079-0: 2006 EN 60079-1: 2007 AUTROL Ⓡ...
  • Page 13 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 Note 5. Installation Wiring shall comply with local installation requirements. All Cable Glands shall be certified as explosion proof and appropriate to the operating conditions. All not-used cable glands shall be plugged with appropriate devices.

  • Page 14: Emc Conformity Standards

    • EMI (Emission) : EN55011 • EMS (Immunity) : EN50082-2 When a user intends to install an AUTROL series transmitter on a plant site, it is recommended to use metal conduit wiring according to EMC standards, and use twisted pair shield cables for signal wires.

  • Page 15: Fail Mode Alarm

    3-4. Fail Mode Alarm APT3200 Smart Pressure Transmitter automatically performs real time self-diagnostic routines. If a fault mode is detected via the self-diagnostics, the transmitter current output outside of the saturation value of the analogue current shall be displayed. The transmitter will display a down or up value depending on the fail mode alarm switch position.

  • Page 16: Eeprom-Write Enable And Disable Mode Switch

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 <Fail Mode Selection Jumper Switch of LCD Module> U O O O FAIL MODE Fail DOWN Fail UP Fig. 3-1. Fail Mode & EEPROM Write Selection Jumper Switch Sensor Alarm Mode front Fig. 3-2. Fail Mode Selection Jumper Switch of LCD Module 3-5.

  • Page 17: Configuration Of Alarm And Security Switch

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 APT3200 features two means of security. Lock any/all writing of all configuration parameters of transmitter with Security Switch. Once write function is locked, the Zero / Span button on the transmitter are also locked.
  • Page 18 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 second, and push the Zero push button for 3 more seconds until “-ZE-” appears on the LCD message to complete Zero calibration. 3) Span Calibration Set the current process value for Upper Range Value (20mA). Apply the intended Span pressure for 10 seconds and push Span button for 3 or more seconds until “SPAN”...
  • Page 19 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 External Button Menu Tree Using external button menu functions are available from menu functions provided by ZERO+SPAN push button. The following includes instructions for the new menu access and procedures. zero zero NORMAL...
  • Page 20 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 Location of external buttons are under the nameplate. Zero & Span Buttons under nameplate Zero & Span buttons on the Transmitter Fig. 3-4. (1) Scroll through menu: Zero (2) Enter a specific sub-menu or data input function: Span...
  • Page 21 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 Warning: Failing to detect any action after five minutes from pushing a button will automatically terminate the menu function. — Steps to Input Numeric Data Value Functions requiring numeric value input: 12 Zero Adjustment, 22 Change Upper Range Value, 23 Change Lower Range Value, 24 Damping Second.
  • Page 22 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 [Text Data Input] — Samples for each function Zero Calibration: Configure the current measured PV as Lower Range Value (4mA). (a) Adjust the process value to the level desired to be 4mA. (b) Sustain a stable level for at least 10 seconds.
  • Page 23 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 (b) When LCD shows “1 TRIM”, press SPAN button to enter sub-menu. (c) When LCD shows “11 Z-TRIM”, press ZERO button and scroll to next menu. (d) When LCD shows “12 Z-ADJ”, press SPAN button to access Zero Adjustment function.
  • Page 24 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 Change Unit: Change unit of output value. (a) Press ZERO and SPAN button together to access menu. (b) When LCD shows “1 TRIM”, press ZERO button and scroll to next menu. (c) When LCD shows “2 SETUP”, press SPAN button to enter sub-menu.
  • Page 25 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 When LCD shows “23 L-RNG”, press ZERO button and scroll to next menu. (g) When LCD shows “24 DAMP”, press SPAN button to run function. (h) LCD will show the current value, where the tens digit blinks for numeric value input.
  • Page 26 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 specific value. This product features low cut mode to support such function. When linear mode is selected, and input is lower than cut rate, linear is applied as transfer function. When zero mode...
  • Page 27 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 LCD. Description Display NOR_RO Normal Rotation Mode. Alternates between PV, %, and mA NOR_PV PV Mode. Only measured PV is shown. Percent Mode. Measured PV is shown in percentage of NOR_% total range.
  • Page 28 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 (14) Change Engineering URV: Configure the URV (Upper Range Value) applicable for LCD Engineering Mode. (a) Press ZERO and SPAN button together to access menu. (b) When LCD shows “1 TRIM”, press ZERO button and scroll to next menu.
  • Page 29 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 When LCD shows “332 EN-LRV”, press ZERO button and scroll to next menu. When LCD shows “333 E-UNIT”, press SPAN button to run function. (k) The first digit on the bottom line of LCD will blink, receiving text input for the LCD Engineering Unit.
  • Page 30 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 [PV Processing Procedure] (18) Select Button Lock: Configure a button lock. (a) Press ZERO and SPAN button together to access menu. (b) When LCD shows “1 TRIM”, press ZERO button and scroll to next menu.
  • Page 31 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 When Button Lock is applied, access to the Menu Tree will activate a sequence of “INPUT” and “PASSWD” message, where user shall input the password for access, and access shall be denied upon an invalid password input.
  • Page 32 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 [HART Connection] AUTROL Ⓡ Page 28 / 56 Brand: www.autrol.com Manufacturer: DUON System Co., Ltd.

  • Page 33: Shop Commissioning Via Hht

    Shop Commissioning via HHT Commissioning refers to the process of testing the instrument and validating the configuration thereof. Commissioning includes verifying the proper operation of an APT3200 Pressure Transmitter with an HHT supporting HART communication before, and after installation, and also includes the process of understanding the operating procedure thereof.

  • Page 34: Installation

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 4. INSTALLATION 4-1. Overview This chapter provides detail information on procedure and instructions for transmitter installation, installation drawings, and further considerations for installation. 4-2. Safety Message Procedures and instructions for installation and operations require special precautions to ensure safety of the personnel performing these operations.

  • Page 35: Commissioning (Shop And/Or On-Site)

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 4-4. Commissioning (Shop and/or ON-site) Transmitter shall be operated upon the commissioning of an authorized personnel before and/or after installation. However, it is useful to operate the transmitter at a work bench under the supervision of an authorized personnel prior to installation to learn how to properly operate the transmitter, and to be familiar with each function.

  • Page 36: General Considerations

    For APT3200 products using gauge pressure sensors for low pressure input ranges (Range Codes G1 ~ G4), compensates the atmospheric pressure with the vent hole located on the bottom of the transmitter.

  • Page 37: Wiring Materials

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 Install cables away from electrical noise resources such as capacitative transformers, motors, power supplies. Remove electrical lead connection cap before wiring. Apply waterproof sealants on conduit screws. (Non-hardening silicon based sealants is recommended) Do not install signal lines and power lines in the same cable duct to prevent noise on signal lines.

  • Page 38: Loop Configuration

    ◈ Transmitter covers must be fully compliant with explosion proof requirements. A. Loop Configuration AUTROL series transmitters adopt a two-wire loop powered system. The signal line is utilized with the power lead, and the DC power supply to the transmitter is connected as shown below.

  • Page 39: Wiring Installation

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 2) Intrinsically Safe Type requires a safety barrier to be installed in the loop. B. Wiring Installation General purpose and intrinsically safe type Use metallic conduit or waterproof cable glands. – Apply a non-hardening sealant to the terminal on the transmitter and flexible conduit to achieve a waterproof configuration.
  • Page 40 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 Fig. 4-4a. Typical Wiring Using Flexible Metal Conduit 2) KOSHA Flameproof type Use flameproof packing adapter or flameproof metal conduit. a) Wiring with flameproof packing adapter ◇ Use a KOSHA flameproof certified packing adapter.
  • Page 41 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 b) Flameproof metal conduit wiring ◇ Use flameproof flexible metal conduit ◇ Insert seal fitting near to the terminal to achieve a sealed structure. ◇ Apply a non-hardening sealant to the terminal on the transmitter, flexible conduit and seal fitting to achieve a waterproof configuration.
  • Page 42 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 4-7-5. Grounding Grounding shall comply with local electrical requirements, with minimum ground resistance. (i.e. 10ohm or below) Grounding is essential to ensure explosion proof and intrinsic safety. <Caution> In case of built in lightening protectors, KS standards (grounding resistance of 10ohm or below) MUST be observed.

  • Page 43: Power Supply Voltage And Load Resistance

    External resistance of 250ohm or above is required for HART communication. <Caution> In case of intrinsically safe transmitters, external load resistance must include the resistance of the safety barrier. Fig. 4-5. Model APT3200 Smart Pressure Transmitter Power Supply AUTROL Ⓡ...

  • Page 44: Mechanical Considerations

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 4-8. Mechanical Considerations Fig. 4-6 shows the dimensional drawing of the APT3200 transmitter. Fig. 4-6. Housing Structure Fig. 4-7. Typical Bracket Mounted Installation AUTROL Ⓡ Page 40 / 56 Brand: www.autrol.com Manufacturer: DUON System Co., Ltd.
  • Page 45 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 4-8-1. Mounting Brackets are required when mounting in an environment exposed to significant vibration. For severe vibration, mounting to a pipe with appropriate mounting brackets available as an option is recommended. 4-8-2. Transmitter Access Considerations Accessibility of transmitter is a key point of emphasis for deciding installation location.

  • Page 46: Environmental Considerations

    4.-9-2. Humid / Corrosive Environment Housing of APT3200 transmitters is designed to be protected from humid or corrosive substances. Electronic circuits are separated from terminal side. O-ring Seal protects housing internals when engaging the cover. However, under humid environments, moisture may accumulate in the conduit pipe line and ingress toward the transmitter housing.

  • Page 47: Configuration Data Review

    5-4-1.Process Variable The APT3200 Smart Pressure Transmitter measures two process variables, where the PV (Primary Variable) is always the process pressure, and the SV (Secondary Variable) is the temperature at the sensor. The measured PV is converted to a 4-20mA analog output proportional to the configured range.

  • Page 48: Detailed Setup

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 5-6. Detailed Setup 1) Set Fail Mode In case of sensor malfunction or error in microprocessor, the output is fixed at high or low current. 2) Set Damping Time Dampen the output fluctuation upon a rapid change in sensor input. Determine damping time between 0 and 60 seconds, where default configuration is 1.0 second.

  • Page 49: Calibration

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 5-9. Calibration Calibrate transmitter to improve measuring system accuracy. Various Trim functions are available for calibration. Smart transmitters shall be calibrated in a different manner from previous analog transmitters. In other words, the characterization curve of the reference sensor is stored on the transmitter, and this characterization curve data is used to calculate the process variable corresponding to the sensor input value.

  • Page 50: Maintenance

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 6. MAINTENANCE 6-1. Overview This chapter describes diagnostics and maintenance functions of the transmitter. 6-2. Safety Message Operations require special precautions to ensure safety of the personnel. Information that requires special attention are indicated by a warning symbol (▲). Whenever performing a task with such symbol, please refer to the relevant safety message 6-2-1.

  • Page 51: Hardware Diagnostics

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 6-3. Hardware Diagnostics If you suspect malfunction notwithstanding the absence of an error message on HHT, observe trouble shooting provided in Table 6-1 to check and confirm the hardware and/or wiring of the transmitter.

  • Page 52: Hardware Maintenance

    6-4. Hardware Maintenance APT3200 Smart Pressure Transmitter is designed by each functional unit for easy maintenance. If malfunction is suspected, check for any external cause prior to executing diagnostics. For any failed transmitter or part, send such part to DUON System‘s service center for repair.
  • Page 53 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 6-4-2. Disassembling Electronics Housing The transmitter consists of two housings, where one is electronic module, and the other is wiring terminal. Rear side Front side (Terminal (Electronic Block) Module) Fig. 6-2. Housing Structure...

  • Page 54: Assembling The Electronics Housing

    APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 Analog Cable Connector Power Cable (24VDC) Fig. 6-3. Electronics Module of Pressure Transmitter Fail-mode and EEPROM-write switch Fail Mode and EEPROM-write switch are located on the front side of electronics module. (See Fig. 6-2, 6-3) 6-4-3.
  • Page 55 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 Apendex l _ APT3200_LCD Message display code Message Description Remarks ADJ-U Set value outside of upper limits during Zero Adj function. ADJ-L Set value outside of lower limits during Zero Adj function. ZERO Initial message when activating ZERO push button.
  • Page 56 APT3200 Smart Pressure Transmitter Operation Manual: M3200-18E001 AUTROL Ⓡ Page 52 / 56 Brand: www.autrol.com Manufacturer: DUON System Co., Ltd.