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Autrol AI 100 Operation Manual

Field indicator transmitter
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AI 100 Field Indicator Transmitter
AUTROL
AI 100
Field Indicator Transmitter
AUTROL
Brand
:
Manufacturer
: DUON System Co., Ltd.
A: 298-29, Gongdan-ro, Gunpo-si, Korea 15809, T: +82 (0)31 389 6100
* This manual will be changed without notice. Contact
www.autrol.com
Ⓡ
series
Ⓡ
Page 1 / 34
Operation Manual: M100-18E001
www.autrol.com
for more information & question.
Manufacturer: DUON System Co., Ltd.
AUTROL
Ⓡ
Brand:

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Summary of Contents for Autrol AI 100

  • Page 1 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 AUTROL Ⓡ series AI 100 Field Indicator Transmitter AUTROL Ⓡ Brand Manufacturer : DUON System Co., Ltd. A: 298-29, Gongdan-ro, Gunpo-si, Korea 15809, T: +82 (0)31 389 6100 * This manual will be changed without notice. Contact www.autrol.com...
  • Page 2 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 Contents Introduction Product Overview Major components Functionality 2.1. Overview 2.2. Safety Message 2.3. Warnings 2.4. Functions an Configurations via Push Buttons 2.4.1. Alpha-numeric Character Input 2.4.2. Menu Description and Operation Handling 3.1.
  • Page 3 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 4.8. Insulation Resistance Test and Dielectric Strength Test 4.9. Flameproof Indicator 4.9.1. KOSHA Certification 4.9.2. EMC Conformity Standards Wiring 5.1. Safety Message 5.2. Warnings 5.3. Selecting wiring materials 5.4. Connection of external wiring 5.5.
  • Page 4 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 1. Introduction The AI-100 Loop Indicator is fully adjusted, calibrated, tested and inspected at the factory before shipment. The indicator may be influenced by its surrounding environment, thus please read this manual thoroughly and fully understand how to operate the indicator before installation and operation.
  • Page 5 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 Table 1-1. INDICATOR COMPONENTS AUTROL Ⓡ Page 5 / 34 Brand: www.autrol.com Manufacturer: DUON System Co., Ltd.
  • Page 6 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 2. FUNCTIONS 2.1. Overview This chapter provides instructions for indicator operation and work required to be done on work bench prior to on-site installation. 2.2. Safety Message Procedures and instructions provided in this chapter may require special precautions to ensure the safety of engineers performing such operations.
  • Page 7 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 (1) Scroll through menu: ZERO (2) Enter a specific sub-menu or data input function: SPAN (3) Navigate to Main Display: ZERO + SPAN Observe the following procedure to configure with the Zero and Span push button.
  • Page 8 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 — Steps to Input Text Data ① The character corresponding to the applicable character blinks. ② Press ZERO for the next character, and Press SPAN for the previous character, in an alphabetical order.
  • Page 9 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 2.4.2. Menu Description and Operation [Menu Configuration] AUTROL Ⓡ Page 9 / 34 Brand: www.autrol.com Manufacturer: DUON System Co., Ltd.
  • Page 10 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 TRIM Precisely calibrate 4-20mA signal. Complete a loop as shown below prior to activating this function. Transmitter Power Supply 정전류원 AI-100 AI-100 DC 24V Current Meter Current Meter Fig. 2-2. Calibration with constant current source Fig.
  • Page 11 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 a.2. H-20mA (High 20mA Calibration) Observe the following instructions to calibrate High (20) value. * Setup ① Select “12 H-20mA” menu. ② Supply 20mA to Indicator. (Loop Current Supply) ③ Enter numeric value of present current supply.
  • Page 12 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 ■ Select Unit Display Unit Display Unit Display Unit Kg/cm Ml/d TORR InH2O IGal/h InHg IGal/d FtH2O Gal/m mmH2O mmHg IGal/m Gal/S NONE mBAR MGal/d g/cm b.1.2. E-UNIT (Engineering Unit) Enter user configured unit (alpha-numeric character) to be shown on LCD display.
  • Page 13 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 b.2. LO-RNG (Low Range Change) Configure Range Low Value. * Setup ① Select “22 LO-RNG” menu. ② The cursor blinks at the first digit to the left on the first line of LCD display (1st among five digits).
  • Page 14 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 Change parameters related to LCD. c.1. DEC-PL (Decimal Place) Configure applicable decimal place. * Setup ① Select “31 DEC-PL” menu. ② Press ZERO button to increase number of decimal places. (See below table for available decimal places) ③...
  • Page 15 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 3. Handling 3.1. Quick Reference manual Step Job Details Instrument Unpacking a) Unpack Indicator Model and a) Check if the specifications on the Specifications Indicator Name Plate is identical to those Check you ordered.
  • Page 16 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 3.2. Unpacking Take caution not to damage the package and any part or protected object of the indicator during unpacking. When moving the indicator to another site, pack indicator in original packaging to avoid damage during transit.
  • Page 17 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 4. Installations 4.1. Overview This chapter provides detail information on procedure and instructions for indicator installation, installation drawings, and further considerations for installation. 4.2. Safety Message Procedures and instructions for installation and operations require special precautions to ensure safety of the personnel performing these operations.
  • Page 18 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 4.5. Commissioning manual / Check list Indicator shall be operated upon the commissioning of an authorized personnel before and/or after installation. However, it is useful to operate the indicator at a work bench under the supervision of an authorized personnel prior to installation to learn how to properly operate the indicator, and to be familiar with each function.
  • Page 19 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 4.5.1. General Considerations. This indicator receives a 4-20mA analog and converts the input to a digital output and displays the same. No separate power supply is required, while the 4-20mA analog signal provides power with maximum voltage drop of 2V.
  • Page 20 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 4.6. Mounting 4.6.1. Indicator Installation Brackets are required when mounting in an environment exposed to significant vibration. For severe vibration, mounting to a pipe with appropriate mounting brackets available as an option is recommended.
  • Page 21 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 4.6.2. Indicator Access Accessibility of indicator is a key point of emphasis for deciding installation location. ① Housing Rotation: Where the housing can be rotated up to 90°. ② Indicator Terminal Box: Where terminal can be easily accessed.
  • Page 22 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 Voltage shall be applied for a limited amount of time. The measured insulation resistance shall be at least 20 Mohm. After completing the test, while being cautious not to touch any exposed conductor, disconnect the insulation resistance tester, and connect the 100 kohm resistance between the ground terminal and the power terminal of the indicator.
  • Page 23 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 5. Wiring 5.1. Safety Message Procedures and instructions provided in this chapter may require special precautions to ensure the safety of engineers performing such operations. Information that requires special attention are indicated by a warning symbol (▲). Whenever performing a task with such symbol, please refer to the relevant safety message 5.2.
  • Page 24 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 Wiring leads must not be soldered to terminal lug. It is recommended to insulate the end of wiring leads with shrinking tubes. 5.4. Connection of external wiring Observe the following wiring procedure.
  • Page 25 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 TEST TEST Fig. 5-2. Electrical connection of AI-100 Loop Indicator 5.4.1. Loop Configuration The indicator adopts a two-wire loop powered system. The signal line is utilized with the power lead, and the DC power supply to the indicator is the loop current power, connected as shown below.
  • Page 26 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 Explosion Proof Intrinsically Safe Explosion Proof Type Intrinsically Safe Type requires a safety barrier to be installed in the loop. 5.4.2. Wiring Installations Intrinsically Safe Type requires a safety barrier to be installed in the loop.
  • Page 27 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 KOSHA Flameproof type Use flameproof packing adapter or flameproof metal conduit. a) Wiring with flameproof packing adapter Use a KOSHA flameproof certified packing adapter. Apply a non-hardening sealant to the terminal on the indicator and packing adapter to achieve a waterproof configuration.
  • Page 28 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 5.5. Grounding Grounding shall comply with local electrical requirements, with minimum ground resistance. (i.e. 10ohm or below) Grounding is essential to ensure explosion proof and intrinsic safety. <Caution> In case of built in lightening protectors, KS standards (grounding resistance of 10ohm or below) MUST be observed.
  • Page 29 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 6. Maintenance 6.1. Overview This chapter describes diagnostics and maintenance functions of the indicator. 6.2. Safety Message Operations require special precautions to ensure safety of the personnel. Information that requires special attention are indicated by a warning symbol (▲). Whenever performing a task with such symbol, please refer to the relevant safety message 6.3.
  • Page 30 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 6.5. Maintenance AI-100 Loop Indicator is designed by each functional unit for easy maintenance. Unauthorized disassembly and assembly of indicator may cause damage. For any failed indicator or part, send such part to DUON System‘s service center for repair.
  • Page 31 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 & Power Module Power Connector (Loop Current Power) Fig. 6-3. Electronic Module of Indicator 6.5.2. Assembling the Electronics Housing 1) Replacing Electronics Module Observe the following procedure to assemble the electronics module.
  • Page 32 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 APPENDIX I PRODUCT CERTIFICATION Certified Company Company Name : DUON SYSTEM CO.,LTD AUTROL Product Name Field signal Indicator Address : # 298-29, Gongdan-ro, Gunpo-si, Gyeonggi-do, Korea Certification Type ATEX Approval 2.1.1 Range of Model...
  • Page 33 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 APPENDIX II Instruction of Ex Conditions for Safety use FM / ATEX / KC ◈ Do not open or disassemble the unit in Ex area. ◈ Maintenance and Repair should be isolated by power supply & any pressure.
  • Page 34 AI 100 Field Indicator Transmitter Operation Manual: M100-18E001 ◈ Cable conduit must approve Ex condition and it must be suitable working condition. ◈ Do not neglect or use any unused or unnecessary cable connection structure. ◇ Grounding It should follow “Local Electrical Codes”. To get maximum efficient of grounding, it need to connect with more than 4mm conductor.