Autrol APT3200 Operating Manual
Smart pressure transmitter
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- Instruction manual (48 pages) ,
- Operation manual (58 pages) ,
- Operation manual (56 pages)
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Summary of Contents for Autrol APT3200
- Page 1 AUTROL SERIES ® AUTROL Operation Manual: M3200-E01B Model APT3200 Autrol Smart Pressure Transmitter Operating Manual DUON SYSTEM Co., Ltd. http://www.autrol.com This manual can be change and revised for quality upgrade without an advance notice.
- Page 2 This manual is made so that general user can help to install and operate APT3200 Smart Pressure Transmitter efficiently. Before handling APT3200 transmitter, all users have to be fully aware of it. Information on this manual can be changed without an advance notice DUON SYSTEM CO., LTD.
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Page 3: Table Of Contents
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B Table of Contents Chapter 1 Introduction 1.1 Using This Manual 1.2 Overview of Transmitter 1.3 Software Compatibility 1.4 Transmitter Components Chapter 2 Handling Cautions 2.1 Unpacking 2.2 Models and Specifications Check 2.3 Storage 2.4 Selecting the Installation Locations 2.5 Calibration on Spot after Installation 2.6 Pressure Connections... - Page 4 6.3 Hardware Diagnosis 6.4 Hardware Maintenance Appendix I LCD Display Code for APT3200 Smart Pressure Transmitter Appendix II 275 Hart Communicator User Guide for APT3200 Smart Pressure Transmitter Appendix III PDA User Guide for APT3200 Smart Pressure Transmitter DUON System Co., Ltd.
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Page 5: Chapter 1 Introduction
Operation Manual M3200-E01B Chapter 1 Introduction The APT3200 Smart Pressure Transmitter are correctly calibrated at the factory before shipment. To ensure correct and efficient use of the instrument, please read this manual thoroughly and fully understand how to operate the instrument before operating it ①... -
Page 6: Overview Of Transmitter
Chapter 6 contains hardware diagnostics ,troubleshooting and maintenace task. 1.2 Overview of Transmitter Autrol® Smart Pressure Transmitter based in a microprocessor is the pressure transmitter, has a designed capacitance sensor optimized for draft measurement. APT-3200 has a true draft analog range from 0 to 20mA offering that feature that a pressure range or after convert analog range to HART (Communication) digital signal transmit for control systems like DCS, PLC. -
Page 7: Transmitter Components
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B 1.4 Transmitter Components The components and figure of Autrol® Smart Pressure Transmitter is suggested on the next page. Follow the precedure described on figure 1-1, 1-2 and 1-3. [Figure 1-1 Transmitter Exposed View and Components]... -
Page 8: Chapter 2 Handling Cautions
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B Chapter 2 Handling Cautions This chapter consists of cautions for transmitter handling and storage, selection of installation locations, insulation and explosion structure, etc. [Quick Reference Manual] Step Job Details Instrument Unpacking - Unpack transmitter packing Model and - Make sure whether the delivered transmitter is same Specifications... -
Page 9: Unpacking
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B 2.1 Unpacking When moving the transmitter to the installation site, keep it in its original packaging. Then, unpack the transmitter there to avoid damage on the way. 2.2 Models and Specifications Check The model name and specifications are indicated on the nameplate to the case. Please check your specification and wanted model. -
Page 10: Calibration On Spot After Installation
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B Select an installation site suffering minimum shock and vibration (although the transmitter is designed to be relatively resistant to shock and vibration) (4) Installation of Explosion-protected Transmitters Explosion-protected transmitters can be installed in hazardous areas according to the gas types for which they are certified. -
Page 11: Insulation Resistance Test And Dielectric Strength Test
(e) After completing this test, slowly decrease the voltage to avoid any voltage surges. 2.10 Installation of Explosion Protected Type Transmitters 2.10.1 KOSHA Certification Caution for KOSHA Flameproof is following type. [Note1] Model APT3200 diaphragm sealed for potentially explosive atmosphere: DUON System Co., Ltd. -
Page 12: Ktl Certification
DUON System is prohibited and will void KOSHA Flameproof. 2.10.2 KTL Certification Caution for KTL intrinsic safety type is following type. [Note1] Model APT3200 for potentially explosive atmosphere: Type of Protection and Marking Code: Ex ia ⅡC T5 Temperature Class: T5 Ambient Temperature: -20 ~ 60'C Process Temperature: Max. -
Page 13: Emc Conformity Standards
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B [Note1] Hazardous Area for APT3200 Process Transmitter Explosionproof for Class I, Division 1, Group A, B, C and D Dust-ignitionprrof for Class II, Division 1, Group E, F and G ; Class III... -
Page 14: Chapter 3 Transmitter Functions
Chapter 3 Transmitter Functions 3.1 Overview This Chapter contains information on operating Model APT3200. Tasks that should be performed on the bench priori to installation are explained in this chapter. 3.2 Safety Message Procedures and instructions in this chapter may require special precautions to ensure the safety of the personal performing the operations. -
Page 15: Eeprom-Write Enable And Disable Mode Jumper
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B is selected "Down" side. No selected we can select "Down" side. (Jumper Select Switch is followed in Figure 3-2, 3-3) Only CPU Both LCD Module and CPU Module Module Select Fail Mode CPU Module LCD Module CPU Module Fail Down... -
Page 16: Configuration Of Alarm And Security Jumper Procedures
2) EEP Write select [Figure 3-3 CPU Module’s Fail-mode, EEP-Write Select Jumper Switch] There are two security methods in APT3200. Following this. (1) Security Jumper: protect to writing configuration parameters of transmitter. (2) Physical removing Zero and Span Magnetic Buttons of Transmitter: you are not able to regulate Zero and Span in Local. -
Page 17: Configuration Of Sensor Zero Trim
But Zero and Span means that optional PV is indicated to 4 mA and 20 mA output for converting analog output. Even though Sensor Zero Trim of general smart transmitters is done with HHT, etc., APT3200 is able to make Sensor Zero Trim using only Sensor/Zero button. - Page 18 APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B There are two ways for Sensor Zero Trim of APT3200. Using Zero/Span button attached on transmitter Using HART communicator, HHT, etc. For more information and details, please refer to 275 User Guide. The under guide is a Sensor Zero Trim procedure using Zero/Span button.
- Page 19 APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B ▲ If you connect "TEST" pin, it's not communicated. If it doesn't exposed electronics circuits after install, you must connect all Jumper of transmitter in the shop commissioning level. Analog output of transmitter is 4~20 mA, thus it requires Power Supply at 11.9 V ~ 45 Vdc and Ampere meter for measuring output current.
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Page 20: Chapter 4 Installation
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B Chapter 4 Installation 4.1 Overview The information in this chapter 4 covers installation considerations. Dimensional drawings for Model APT-3200 variation and mounting configuration are included in this chapter. 4.2 Safety Message Procedures and instructions in this chapter may require special precautions ensure the safety of the personnel performing the operation. - Page 21 APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B Start Do you want Bench Calibration? Basic Setup a) Unit Setup b) Range Setup c) Damping Setup Tag Setup Verify a) Pressure Support Do you satisfy Spec? Maintenance Field Install a) Jumper/Switch Setup b) Transmitter take up c) Transmitter leads e) Transmitter for Power Supply...
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Page 22: General Considerations
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B 4.5 General Considerations This transmitter uses the capacitive pressure sensor. If it changes the pressure sensor, capacitive pressure is changed minutely. It transfer electrical signal minutely to 4~20mA analog signal. Thus mount the transmitter close to the process and use a minimum of piping to achieve best accuracy. - Page 23 APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B cable that is suitable like that temperature. (4) You have to use suitable wire, cable in environment like oil, solvent, toxic gas or liquid. (5) Terminal process of lead line must use to not soldered terminal lug. Recommend isolating lead end terminal using contract tube.
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Page 24: Loop Configuration
◈ Both transmitter covers must be fully engaged to meet explosion proof requirements 4.7.4.1 Loop Configuration AUTROL Series Transmitters use a two-wire system for power supply, 4~20mA analog signal transmission and HART digital transmission. DC Power Supply is required for the transmitter loop. The Transmitter and distributor are connected as shown below. -
Page 25: Wiring Installation
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B 4.7.4.2 Wiring Installation (1) General-use Type and intrinsically Safe Type Make cable wiring using metallic conduit or Waterproof cable glands. o. Apply a non-hardening sealant to the terminal box connection port and the threads on the flexible metal conduit for the waterproofing. - Page 26 APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B (b) Flameproof metal conduit wiring (Figure 4-4c) ◇ A seal fitting must be installed near the terminal box connections port for a sealed construction. ◇ Apply a non-hardening sealant to the threads of the terminal box connection box, flexible metal conduit and deal fitting for waterproofing.
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Page 27: Power Supply Voltage And Load Resistance
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B COMM TEST COMM TEST 4.7.5 Power Supply Voltage and Load Resistance When configuring the loop, make sure that the external load resistance is within the range in the figure below. Since the voltage of transmitter terminal input is same as follows. General Standard : 11.9 to 45 Vdc Hart Communication : 17.4 to 45 Vdc... -
Page 28: Mechanical Considerations
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B 4.8 Mechanical Considerations Figure 4-3 is transmitter dimensional drawings of APT3200. A mounting example and dimensional drawings is shown in Figure 4-4. A U T R O L [Figure 4-3 Transmitter Outline Dimensional Drawings]... -
Page 29: Environmental Considerations
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B 4.8.1 Mounting To use the cadence carrier from the environment where the vibration is heavy and must install the transmitter. In the environment where the vibration is heavy you will have to install the transmitter by using an assistant support. -
Page 30: Chapter 5 On-Line Operation
Chapter 5 On-line Operation 5.1 Overview This chapter describes to configure function of APT3200 SMART Pressure Transmitter. Transmitter can be configured to On-Line or Off-Line mode. In On-Line Configuration Mode, you must connect configuration such as HHT (Hand Held Terminal), etc. Configuration data inputs in Working Register of HHT and this data is sent to corresponding transmitter. -
Page 31: Basic Setup
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B We use two progress variable in APT-3200 SMART Pressure Transmitter pressure value is Primary Variable and temperature value of pressure value configure SV(Secondary Variable) with fixed value. Moreover this PV value ouputs with 4~20mA analog value. Basic Setup You must configure correlation variable for operating currently transmitter. -
Page 32: Calibration
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B of English/number. This message is saved in EEPROM of transmitter. 5.8 Configuration of Breakdown Diagnostic Function 5.8.1 Loop Test The Loop Test verifies the output of the transmitter, the integrity of the loop, and the operations of any recorders or similar devices installed loop. -
Page 33: Chapter 6 Maintenance
APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B Chapter 6 Maintenance 6.1 Overview This chapter describes breakdown diagnostic and maintenance. 6.2 Safety Message When operation, it requires specially notice for the safety of operator. Information that raises potential safety issues is indicated by a warning symbol(▲). Refer to the following safety messages before performing an operation proceeded by this symbol. -
Page 34: Hardware Maintenance
6.4 Hardware Maintenance Autrol APT3200 Smart Transmitters have no moving parts and require a minimum of scheduled maintenance. Both transmitters feature modular design for easy maintenance. If you suspect a malfunction, check for an external cause before performing the diagnostics as discussed later in this section. - Page 35 APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B diode threshold voltage, no current passes through the diode. To ensure that there is no leakage current through the diode while making a test reading, or while an indicating meter is connected, the resistance of the test connection or meter should not exceed 10 ohms. A resistance value of 30 ohms will cause an error of approximately 10 percent of reading.
- Page 36 APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B 6.4.2.1 Disassembling Electronics Module Use the following procedure to remove the electronics module. [Note1] The electronics are sealed in a moisture-proof plastic enclosure referred to as the electronics module. The module is a non-repairable unit; if a malfunction occurs the entire unit must be replaced.
- Page 37 APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B 6.4.3 Assembling the Electronics Housing Re-assembling procedure is same as follows. 1. Make sure that Fail-mode and Jumper Switch are set exactly. 2. Insert electronics module in housing. 3. Fix electronics module with 3 screws.. 4.
- Page 38 APT3100 Smart Pressure Transmitter Operation Manual M3200-E01B Appendix I LCS DISPLAY CODE of APT3200 CODE Contents e-rd . Read Analog EEPROM for MCU EEPROM -00- . Finish to read Analog EEPROM for MCU EEPROM r-22 . LCD stat Message (Transmitter Version “r-22”) S-FL .
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