Autrol APT3200 Series Operation Manual
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Autrol APT3200 Series Operation Manual

Smart pressure transmitter
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®
Operation Manual:201403-3200-OM00 V7x
AUTROL
3200 Series
AUTROL® APT3200 Series
Operation Manual: 201403-3200-OM00 V7x
APT3200 Smart Pressure Transmitter
Operation Manual
AUTROL CORPORATION OF AMERICA
www.autroltransmitters.com
published in USA
*Information in this manual can be changed without advance notice.

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  • Page 1 ® Operation Manual:201403-3200-OM00 V7x AUTROL 3200 Series AUTROL® APT3200 Series Operation Manual: 201403-3200-OM00 V7x APT3200 Smart Pressure Transmitter Operation Manual AUTROL CORPORATION OF AMERICA www.autroltransmitters.com published in USA *Information in this manual can be changed without advance notice.
  • Page 2 Please note that information in this manual can be changed without any advance notice. Please contact Autrol America Inc or our local representatives for any updates. AUTROL CORPORATION OF AMERICA (AAI) Corporate: Woodfield Preserve, 10 N. Martingale Rd, Suite 400, Schaumburg, IL60173 Operations: 2521 Technology Dr, Suite 200, Elgin, IL 60124 Tel.: +1 847-857-6062, 847 779 5000 Fax: +1 847-655-6062...

  • Page 3: Table Of Contents

    ® Operation Manual:201403-3200-OM00 V7x AUTROL 3200 Series Table of Contents Chapter 1.Introduction 1.1. Using this manual 1.2. Overview of the transmitter 1.3. Firmware compatibility 1.4. Transmitter Components Chapter 2.Handling 2.1. Unpacking and specifications check 2.2. Model Code and specifications check 2.3.
  • Page 4 ® Operation Manual:110210-3200-OM01v7x AUTROL Series Chapter 5.On-line Operation 5.1. Overview 5.2. Safety Messages 5.3. Configuration Data Review 5.4. Check Output 5.5. Basic Setup 5.6. Detail Setup 5.7. Tag Information Setup 5.8. Diagnostic Services 5.9. Calibration 5.10.Advanced Setup Chapter 6.Maintenance 6.1. Overview 6.2.

  • Page 5: Chapter 1.Introduction

    Chapter 2 provides instructons on software functions, configuration parameters, and on-line variables. Chapter 3: Transmitter Functions Chapter 3 contains instructions for configuring and commissioning an Autrol® APT series Smart Pressure Transmitter. Chapter 4: Installation Chapter 4 contains mechanical, environmental, and electrical installation instructions for Autrol®...

  • Page 6: Overview Of The Transmitter

    HHC HART® Handheld Communicator User’s Guide 1.2.Overview of Transmitter The Autrol® APT 3200 Smart Pressure Transmitter is a microprocessor based “smart” pressure transmitter. It uses a piezoelectric pickup optimized & accurately characterized to compensate for ambient temperature effecs with a patented temperature compensation algorithm that ensures for high precision &...

  • Page 7: Transmitter Components

    (b)On LCD display imemdiately during initial power up/Boot up sequence. (c)Via HHT or HART® UMPC in Info menu. 1.4.Transmitter Components The various components of an Autrol® APT 3200 Series Smart Pressure Transmitter are shown in Figure 1-1 below. Figure 1-1. Model APT3200 Transmitter Exploded View...

  • Page 8: Chapter 2.Handling

    ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 Chapter 2 Handling This chapter includes instructions for transmitter handling, storage, selection of appropriate installation locations, insulation and cautions for hazardous area installation. Step Job Details Instrument - Unpack transmitter from its packing As applicable...

  • Page 9: Storage

    ® Operation Manual:110210-3200-OM01 V7x AUTROL Series 2.1.Unpacking When moving the transmitter to the installation site transfer it in its original packaging. Only unpack the transmitter on site of installation to avoid damage during transit. 2.2.Models and Specifications Check The model name and specifications are indicated on the top nameplate fixed to the transmitters.

  • Page 10: Process Connection

    ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 periods of operation. Inspect periodically as required. (3) Shock and Vibration: Select an installation site subject to minimum shock and vibration. Although the transmitter is designed to be relatively resistant to shock and vibration, we highly recommend following good engineering practices.

  • Page 11: Restrictions On Use Of Radio Transceivers

    ® Operation Manual:110210-3200-OM01 V7x AUTROL Series Standard Process connection is ½” NPT. Optional ¼”NPT Process connection is available with use of adapters (O option) if ordered with the transmitter. The following precautions must be observed in order to safely operate the transmitter under pressure.

  • Page 12: Installation Of Explosion Proof Transmitters In Classified Areas

    ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 c) Turn ON the insulation tester power and measure the insulation resistance. The voltage should be applied for a short duration sufficient enough only to verify that insulation resistance measured is at least 20 MΩ.
  • Page 13 ® Operation Manual:110210-3200-OM01 V7x AUTROL Series Operation  Wait one minute after disconnecting power before opening the enclosure.  Take care not to generate mechanical sparks when accessing the instrument and peripheral devices in a hazardous location. Maintenance and Repair ...
  • Page 14 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 NI/I/2/ABCD/T4 Ta = 60℃; S/II/2/EFG/T4 Ta = 60℃; S/III/1/T4 Ta = 60℃; Type 4X/IP67. a = Transmitter Type D, G, H, LEC, LED, LES, LFC, LFD or LFS. b = Ranges : 3, 4, 5, 6, 7, 8 or 9.

  • Page 15: Emc Conformity Standards

    ® Operation Manual:110210-3200-OM01 V7x AUTROL Series b = Ranges : 3, 4, 5, 6, 7, 8 or 9. c = Mounting Flange Size & Material : C1, C2, C4, M11, M12, M13, M14, M21, M22, M23, S2, S3 or S4 d = Mounting Flange Rating : A1, A2, D1, D2, J1, J2 or XX.

  • Page 16: Chapter 3.Transmitter Functions

    Chapter 3 Transmitter Functions 3.1.Overview This chapter includes instructions to facilitate pre-installation set up procedures for an AUTROL®APT series SMART Pressure transmitter. Tasks that can be performed on the bench prior to installation in the field are also explained in this chapter.
  • Page 17 ® Operation Manual:110210-3200-OM01 V7x AUTROL Series Alarm on Current output is automatically disabled; however, error indication is still available via digital HART® communication as a Status Flag. Fail Mode Selection (Fail High/UP or Low/DOWN) can be configured using the appropriate jumper switch provided on the LCD Module or DIP switches included on the Main CPU Module.
  • Page 18 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 FAIL MODE UP – (place jumper to left) FAIL MODE DOWN – (place jumper to right) CPU Module DIP Switch # (1) EEPROM Write Selection (2) Fail Mode Selection 3.4.2.<Fail Mode Selection DIP Switch on CPU Module >...
  • Page 19 ® Operation Manual:110210-3200-OM01 V7x AUTROL Series 3.5.EEProm-Write Enable/Disable Mode Switch APT 3200 includes an EEPROM (Electrically Erasable Programmable Read Only Memory) that allows saving and restoring various configuration data within the transmitter on power failure. To lock configuration and protect tchanges to stored configurationdata one can use a HHC and/or external HART®...

  • Page 20: Configuration Of Alarm And Security Jumper Procedures

    ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 : DISABLE /LOCK CONFIGURATION CHANGES 3.5.1.Security To quickly summarize there are three options available to implement configuration security lock out within the APT 3200. These include: (1)DIP settings on CPU Board (2)Software enable/disable on Write function using HHT or HART®...

  • Page 21: Configuration Using Zero And Span Push Buttons

    ® Operation Manual:110210-3200-OM01 V7x AUTROL Series 3) Adjust required jumper/DIPposition as detailed in section 3.4 & 3.5 above. 4) Close the housing covers.You must fully engage all cover threads to ensure compliance to explosion proof requirements 3.7.Configuration using Zero and Span Push Buttons The local push buttons allow for local configuration of basic parameters of a transmitter in absence of a HHT or external HART®enabled configurators.
  • Page 22 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 LRV value (applied as a high accuracy PV input).  If Zero Procedure was incorrectly performed display will show “ZR-Er” error code* indicating failure and possible LRV setting out of sensor range capabilities. b) Span (or URV) Calibration: Sets the current process value for Upper Range Value (20 mA).
  • Page 23 ® Operation Manual:110210-3200-OM01 V7x AUTROL Series an <enter> key to allow user to save changes and exit programming mode. 4) For moving back to Menu from within a Sub-Menu that is within that Menu, press (Zero) several times to scroll through Sub-Menus to Sub-Menu (--PREV), then push (Span) once to move back to Menu.
  • Page 24 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 3.7.3.1.Following section outlines the push button sequence for facilitating direct numeric value input from following Sub-Menus : “12 Zero Adjustment”, “22 Change Upper Range Value” “23 Change Lower Range Value” and “24 Damping”. When activating these Sub-Menus (by pushing down & releasing...
  • Page 25 ® Operation Manual:110210-3200-OM01 V7x AUTROL Series After 30 seconds inactivity the automatic time out feature will default user back to normal measurement mode with a “BT-Err” message on display.
  • Page 26 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 3.8.2.ZERO ADJUSTMENT (Sub Menu 12) – Example: used to show changing the PV value to 14.000  Enter programming menu by pushing both (ZERO+SPAN) button together for 5 seconds. Release buttons when LCD displays “MENU”...
  • Page 27 ® Operation Manual:110210-3200-OM01 V7x AUTROL Series  Push/release (Zero) button repeatedly to toggle through all available units. When desired “PSI” unit is displayed save and exit by pushing (Span) button twice: once to “SAVE”, once for “— DONE—“.  IMPORTANT TIP ON PUSH BUTTON KEYSTROKE...
  • Page 28 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 together for 5 seconds. Release buttons when LCD displays Menu and display will automatically change to “1 TRIM” confirming access into programming menu.  Push (Zero) button when “1 TRIM” message appears: display changes to “2 SETUP”.
  • Page 29 ® Operation Manual:110210-3200-OM01 V7x AUTROL Series buttons for extended periods even after display value has changed will register as an illegal key sequence and revert user back to measurement mode with error message { BT Error} on display. This Button Error indicates an incorrect push button sequence is registered and will require user to restart from beginning.
  • Page 30 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 3.8.7.CHANGE LCD Mode (Cyclic or Fixed Display) (Menu – Available on Firmware Ver 6.5 higher only. Older Firware skip and see 3.8.8 Change LCD Resolution  Enter programming menu by pushing both (ZERO+SPAN) button together for 5 seconds.
  • Page 31 3.9.Bench Commissioning using STT20 For advance configuration (engineering mode, linear to square root, low flow cut offs, DA Trim) please refer to separate manual for Autrol® STT20 (HART® based PC configuration software) or Autrol® A-CONF321 (HART® based UMPC tablet configurator). In addition to Autrol® configuration software the...

  • Page 32: Installation

    ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 3.10.Wiring Connections for External HHT/ Ammeters APT-3200 Pressure Transmitter can also be commissioned using a HART® enabled HHT or any HART® DDL supported PC software either before or after installation. A complete commissioning consists of configuring and/or verifying transmitter configuration data, testing the transmitter, testing the loop, and zero trimming.

  • Page 33: Commissioning On The Bench With A Hht (Hand Held Terminal)

    ® Operation Manual:110210-3200-OM01 V7x AUTROL Series Chapter 4 Installation 4.1.Overview The information in this chapter 4 covers installation considerations. Dimensional drawings Model APT-3200 variation mounting configuration are also included in this chapter. 4.2.Safety Message Procedures and instructions in this chapter may require special precautions to ensure safety of the personnel performing these operations.
  • Page 34 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 functions before installation. Pre-commissioning can bedone on the bench before installing the transmitters in field. In line with good engineering practices please follow the flow chart outlined below. Start Basic Bench a) Change Units...

  • Page 35: General Considerations

    ® Operation Manual:110210-3200-OM01 V7x AUTROL Series 4.5.General Considerations This APT 3200 transmitter uses a piezoresistive pick up. As changes in pressure are accurately detected any zero shift or installation offsets will be transmitted as a pressure change on the 4~20mA analog current output.
  • Page 36 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 reduce noise on signal lines. 5) For explosion-proof transmitters in order to maintain explosion- proof requirements please follow additional local electrical codes and practices where applicable. 4.7.2.Selection of Wiring Materials 1) Use PVC shielded wire or standard lead line of same class or cable rated for 600V or higher.In order to ensure proper...
  • Page 37 ◈ Both transmitter covers must be fully engaged to meet explosion proof requirements A. Loop Configuration AUTROL® Series Transmitters use a two-wire loop powered system for4~20mA analog and digital HART® transmission. External DC Power Supply is required for operation of this transmitter loop.
  • Page 38 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 C O M M C O M M TEST TEST [Figure 4-3 Connection between Transmitter and Power Supply] 2) Explosionproof Type C O M M C O M M TEST TEST 3) Intrinsic Safety Type (IS Barrier in safe area only)
  • Page 39 ® Operation Manual:110210-3200-OM01 V7x AUTROL Series  Use metallic conduit or waterproof cable glands.  Apply a non-hardening Sealant to the conduit threads to ensure water tight sealing. [Figure 4-4a Typical Wiring using Flexible Metal Conduit] 2) Explosion proof &Flameproof Type (see Figure 4-4b) ...
  • Page 40 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 4.7.5.Grounding a) Grounding should satisfy typical requirements (grounding resistance, 10 Ohm or less). Grounding is required below 10 Ohm for explosion proof and intrinsic safety. b) [Note] With Lightning Protector (LP option) grounding should satisfy special requirementsof 1 Ohm or less.

  • Page 41: Mechanical Considerations

    ® Operation Manual:110210-3200-OM01 V7x AUTROL Series 4.8.Mechanical Considerations Figure 4-3 is the transmitter dimensional drawing of APT3200. A typical mounting example including dimensional details is shown in Figure 4-6.

  • Page 42: Environmental Considerations

    During installation provide transmitters with adequate support. In the case of severe vibration, we recommend mounting to a 2” pipe using appropriate mounting bracket available as option. Autrol® offers two styles of mounting brackets in SS. This includes a BA (Angle type) and BF (Flat type).
  • Page 43 ® Operation Manual:110210-3200-OM01 V7x AUTROL Series Transmitter is recommended for use within -40C to 80C operating ambient temperature range. Recommended installation for continuous operation is -20C to 60C with appropriate heat tracing or insulation provided if installing outside of these limits for extended periods.

  • Page 44: Chapter 5.On-Line Operation

    APT3200 Chapter 5 On-line Operation 5.1.Overview 4.1.1.This chapter describes configuration functions of an Autrol® APT series SMART Pressure Transmitter. Transmitter can be configured in either On- Line or Off-Line mode. In On-Line Configuration Mode, you must connect through an external HHT (Hand Held Terminal) or PC configuration tool supporting HART®...

  • Page 45: Basic Setup

    ® Operation Manual:110210-3200-OM01 V7x AUTROL Series in digital mode both PV and SV can be read through a compatible HART® communicating device. 5.5.Basic Setup This involves configuring minimal settings required to operate transmitter correctly. 5.5.1.Select Sensor Range If customer does not specify a range to be set at factory, a Default Range is provided based on the Sensor Range Code installed on the transmitter.

  • Page 46: Tag Information Setup

    ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 can be reset to damping values between 0 and 60 seconds. Note: screen goes blank while readings are gathered to average for damping shortly after startup—longer damping times result in blank display for a longer time during startup.

  • Page 47: Calibration

    ® Operation Manual:110210-3200-OM01 V7x AUTROL Series test.  Connect a reference meter to the transmitter either in series in the loop or across TEST pins.  Select the Loop Test menu on the HHT and initiate Loop Test function.  Select desired output current (4mA/8mA/16mA/20mA/etc.) ...
  • Page 48 Both mode configurations can be enabled on all units as standard except these advance features require an external HART enabled configurator and supported DDL files. Please contact a local Autrol office for additional details. 5.10.2.MASTER RESET Allows rebooting of transmitter in case of system failure or corrupt firmware.

  • Page 49: Chapter 6.Maintenance

    ® Operation Manual:110210-3200-OM01 V7x AUTROL Series Chapter 6 Maintenance 6.1.Overview This chapter describes diagnostic and maintenance functions for the APT series transmitters. 6.2.Safety Message Safety of operators is of the utmost importance. Information that raises potential safety issues is indicated by a warning symbol (▲). Refer to the following: 6.2.1.Warning...

  • Page 50: Hardware Maintenance

    Check polarity of signal terminal  Check the loop impedance.  Connect HHT and check the sensor limits to Electronics ensure calibration adjustments are within Module the sensor range. 6.4.Hardware Maintenance Autrol® APT series Smart Transmitters have no moving parts and require...
  • Page 51 If you suspect a malfunction, check for an external cause before performing any internal maintenance as discussed in this section. If you must return failed transmitters or parts, first obtain a Return Material Authorization (RMA) Number before sending units back to Autrol® America Inc. for inspection, repair, or replacement. 6.4.1.
  • Page 52 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 Electronic Wiring Module Access Access [Figure 6.2 Housing Structure] 6.4.2.1.Disassembling Electronics Module Use the following procedure to remove the electronics module. [Note1]:-The electronics module (also referenced as MCU board) uses components meeting MIL specification. The MCU Board comes standard with conformal coating for added protection in tropicalized environments.
  • Page 53 ® Operation Manual:110210-3200-OM01 V7x AUTROL Series Electronic Module access Power (24Vdc) Connector 커넥터 CPU & Power Module Analog Connector 6.4.2.2.Fail Mode and Jumper Switch of EEPROM-write Fail-mode and jumper switch of EEPROM-write is located front of electronics module (Refer to Figure 2-2, 2-3) 6.4.3.
  • Page 54 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 Appendix I APT3200 PRESSURE TRANSMITTER-LCD DISPLAY CODE...

  • Page 55: Apt3200 Smart Pressure Transmitter

    ® Operation Manual:110210-3200-OM01 V7x AUTROL Series Appendix II APT3200 Smart Pressure Transmitter Quick Push Button Menu guide (Menu Tree). Page 1 of 3...
  • Page 56 ® Operation Manual:110210-3200-OM01v7x AUTROL Series APT3200 Appendix II APT3200 Smart Pressure Transmitter Quick Push Button Menu guide (Menu Tree). Page 2 of 3...
  • Page 57 ® Operation Manual:110210-3200-OM01 V7x AUTROL Series Appendix II APT3200 Smart Pressure Transmitter Quick Push Button Menu guide (Menu Tree). Page 3 of 3...
  • Page 58 HHC please make sure you have the most current DDL (or DOF) version installed on your hand held device. All Autrol® transmitters have been tested prior to release of official DDL and DOF files for third party use, hence please check your installation and/or contact the original...

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