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Autrol ALT-6100 Series Operation Manual

Smart guided wave radar level transmitter
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Operation Manual
Operation Manual
M6100-K01D
ALT-6100
ALT-6100
Series
Series
Smart Guided Wave Radar Level Transmitter
Smart Guided Wave Radar Level Transmitter
두 온 시 스 템 (주)
since 1989
Duon System Co., Ltd.
www.autrol.com

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Summary of Contents for Autrol ALT-6100 Series

  • Page 1 Operation Manual Operation Manual M6100-K01D ALT-6100 ALT-6100 Series Series Smart Guided Wave Radar Level Transmitter Smart Guided Wave Radar Level Transmitter 두 온 시 스 템 (주) since 1989 Duon System Co., Ltd. www.autrol.com...
  • Page 2 Notice This document was prepared for efficient handling of ALT-6100, such as installation and use. Prior to handling ALT-6100, read and understand this document sufficiently. The information and specification included in this document may change without prior notice. Ownership and copy right of this document belong to Duon System Co., Ltd., and reprint without permission, modification, and distribution without permission are prohibited.

  • Page 4: Table Of Contents

    Table Table Table Table Table Table of Contents Table of of of of of of of of of Contents Contents Contents Contents Contents Table Table Table Contents Contents Contents Contents 1 Introduction Manual Composition Technical Support 2 Transmitter Overview Operation Principle Features Application Transmitter component...
  • Page 5 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D 6 Configuration Parameters for Level Measurement Distance Level...

  • Page 6: Introduction

    Introduction Introduction Introduction Introduction Introduction Introduction Introduction Introduction Introduction Introduction Introduction 1 1 1 1 1 1 1 1 1 1 Introduction This manual contains contents of Installation /Operation /Maintenance necessary for optimal use of ALT-6100. Transmitter may be affected by the ambient conditions of installation. Hence, read and understand this manual completely prior to installation and activation.
  • Page 7 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D set-up. Chapter 7: This chapter describes failure diagnosis and maintenance of Transmitter.

  • Page 8: Technical Support

    Introduction Introduction Introduction Introduction Introduction Introduction Introduction Introduction Introduction Introduction Introduction 1 1 1 1 1 1 1 1 1 For technical support to Transmitter, all ways are possible including Technical telephone or ON/OFF Line, and for detailed contact address of each Support service area, refer to www.autorol.com...

  • Page 9: Transmitter Overview

    Manual M6100-K01D M6100-K01D M6100-K01D 2 Transmitter Overview ALT-6100 Smart GWR Level Transmitter (Autrol® Smart Guided Wave Radar Operation Level Transmitter) is the micro-processor based Transmitter, and measures Principle level based on TDR (Time Domain Reflectometry) technology. It has the function to print out a measured value as 4~20mA analog current in the 2-wire type or a digital value by HART communication, and transmit it to be used by control system such as DCS or PLC.

  • Page 10: Features

    2 2 2 2 2 2 2 2 2 Transmitter 2 Transmitter Overview Transmitter Transmitter Transmitter Transmitter Transmitter Transmitter Transmitter Transmitter Overview Overview Overview Overview Overview Overview Overview Overview Overview • High precision of +/- 3mm. Features • Materials of very low dielectric constant of 1.4 such as butane and LNG are measurable.
  • Page 11 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D Nameplate Conduit connection Conduit connection Rear Cover Front Cover...
  • Page 12 2 2 2 2 2 2 2 2 2 Transmitter 2 Transmitter Overview Transmitter Transmitter Transmitter Transmitter Transmitter Transmitter Transmitter Transmitter Overview Overview Overview Overview Overview Overview Overview Overview Overview [Figure 2-3] Exploded View Duon System Co., Ltd.

  • Page 13: System Composition

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D ALT-6100 has flameproof structure and its precision (precision and System accuracy) is very high with outstanding reliability and, because digital Composition...

  • Page 14: Directions For Handling

    3 3 3 3 3 3 3 3 3 Directions 3 Directions for handling Directions Directions Directions Directions Directions Directions Directions Directions for for handling handling handling handling handling handling handling handling handling 3 Directions for Handling This chapter describes directions for handling and storage of Transmitter, selection of installation location, and insulation, and flameproof structure.
  • Page 15 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D (1) Avoid locations subject to wide temperature variation or a significant temperature rate of change.

  • Page 16: Installation

    4 4 4 4 4 4 4 4 4 Installation 4 Installation Installation Installation Installation Installation Installation Installation Installation Installation 4 Installation This chapter describes installation work and procedure, design drawing, and considerations at installation of Transmitter. Prior to installing a Transmitter, read chapter “Selection of Installation Precautions Location”...
  • Page 17 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D Diameter The end of the nozzle must not Avoid nozzles with reducer (unless using Coaxial probe) have an extension into the tank.

  • Page 18: Installation On Nonmetal Vessel

    4 4 4 4 4 4 4 4 4 Installation 4 Installation Installation Installation Installation Installation Installation Installation Installation Installation In case there is a structure over the installation location, Rigid Rod and Coaxial probe can hardly be inserted for installation. Hence, Flexible probe should be used.

  • Page 19: Installation On Concrete

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D In the case of installation on concrete, concrete diameter should be bigger Installation on than concrete width.

  • Page 20: Liquid Measured Medium

    4 4 4 4 4 4 4 4 4 Installation 4 Installation Installation Installation Installation Installation Installation Installation Installation Installation In the case of using Flexible and Rigid Rod probe, the bypass pipe diameter should be bigger than 100mm. The mounting location of Transmitter should be determined carefully Liquid Measured considering the interior state of Tank.

  • Page 21: Transition Zones

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D [Figure 4-7] Occurrence of Build-up In the Transmitter, there are certain regions, at the probe starting and Transition Zones ending parts, where linearity and precision are poor, and this region is...

  • Page 22: Housing Rotation And Lock Screw

    4 4 4 4 4 4 4 4 4 Installation 4 Installation Installation Installation Installation Installation Installation Installation Installation Installation [Table 4-2] Transition Zone for each Probe Dielectric Rigid Flexible Rigid Flexible Coaxial Constant Single Rod Single Rod Twin Rod Twin Rod Upper 100 mm...

  • Page 23: Mounting

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D After completely removing Rotation Lock Screw and Housing Lock Screw, it is possible to separate housing and sensor body of Transmitter by rotating housing.

  • Page 24: Probe Fixing

    4 4 4 4 4 4 4 4 4 Installation 4 Installation Installation Installation Installation Installation Installation Installation Installation Installation The thread method installation proceeds as follows: (1) At the time of installing BSP/G Thread, put gasket on and, other than that, make seal treatment on threads using teflon tape for sealing.

  • Page 25: Housing Extension Cable Installation

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D [Figure 4-13] Coaxial probe fixing For detailed information on probe fixing, contact the company head office.
  • Page 26 4 4 4 4 4 4 4 4 4 Installation 4 Installation Installation Installation Installation Installation Installation Installation Installation Installation [Figure 4-14] Housing extension cable installation procedure [Figure 4-14] shows installation procedure of housing extension cable. Duon System Co., Ltd.

  • Page 27: Electrical Installation

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D 5 Electrical Installation This chapter describes electrical specification review, installation procedure, installation drawing, and other installation considerations of Transmitter.

  • Page 28: Conditions Of Power Supply Voltage And Load Resistance

    5 5 5 5 5 5 5 5 5 Electrical 5 Electrical Installation Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Installation Installation Installation Installation Installation Installation Installation Installation Installation recommended, and it is also recommended to insulate the lead wire ending part with shrinking tube.

  • Page 29: Power Supply Examination For Transmitter Replacement

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D Maximum Load Resistance [Ohms] 1318 Operating...

  • Page 30: Transmitter Wiring

    5 5 5 5 5 5 5 5 5 Electrical 5 Electrical Installation Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Installation Installation Installation Installation Installation Installation Installation Installation Installation accurately known. In the side of Transmitter housing, open the cover located in the direction Transmitter of indication, "FIELD TERMINALS", you will find terminal block that wire is Wiring...
  • Page 31 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D Transmitter Wiring procedure is as follows: (1) Turn off Power Supply.

  • Page 32: Test Terminal

    10 ohm. In case the ampere internal resistance is 30 ohm, an error of about 10% of the current value occurs. AUTROL SERIES Transmitter adopts 2-wire transmit system. Signal line and Loop Duon System Co., Ltd.

  • Page 33: Loop Composition

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D power line are used together, and power connected to Transmitter is DC Composition Power and connected as below: C O M M...

  • Page 34: Wiring

    5 5 5 5 5 5 5 5 5 Electrical 5 Electrical Installation Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Installation Installation Installation Installation Installation Installation Installation Installation Installation In the intrinsic safety type, Safety Barrier should be included in Loop and connected.
  • Page 35 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D (2) In the case of KOSHA pressure-resistant and flameproof Perform cable wiring using Flameproof Packing Adapter or Flameproof Metal Conduit.
  • Page 36 5 5 5 5 5 5 5 5 5 Electrical 5 Electrical Installation Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Installation Installation Installation Installation Installation Installation Installation Installation Installation b) Flameproof Metal Conduit wiring. ◇ Use Flameproof Flexible Metal Conduit. ◇...

  • Page 37: Earth

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D (1) At the Transmitter installation, housing should be connected to earth. Earth Earth should satisfy electric standards of the country it is installed, and make the earth resistance as small as possible.(ex.: below 10 ohm)

  • Page 38: Configuration

    6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration 6 Configuration ALT-6100 is configured and calibrated completely at the time of factory shipment based on purchase order. Therefore, basically, the delivered Transmitter can be used right away on site without configuration and calibration.

  • Page 39: Distance

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D Distance : 0 (Zero) Level : 0 (Zero) [Figure 6-1] Tank Structure Distance from Transmitter to the surface of measuring medium (result of...

  • Page 40: Level Adjustment

    Usable units feet, meter, inch, cm, mm AUTROL Series Transmitters provide additional units for use through LCD Engineering Mode. But, because LCD Engineering Mode is the method to set up the way LCD screen indicates, the unit added by LCD Engineering...

  • Page 41: Lcd Engineering Mode

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D Mode is used only in the LCD indication while HART uses the previously set-up unit.

  • Page 42: Level Set-Up Excercise

    6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration We are going to install a Transmitter of the structure of [Figure 6-3]. Level Set-up Inhale pipe is inserted into the tank lower part for pump, and we will take Excercise the level at the inhale pipe end as 0 m.

  • Page 43: Transmitter Information Set-Up

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D 20mA 9.89mA Damping Time(seconds) Second...

  • Page 44: Fail Mode Alarm Set-Up

    6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration ALT-6100 automatically and continuously performs self-diagnostic function. Fail Mode Alarm If the self-diagnostic function detects a failure, the transmitter drives its Set-up analog current...
  • Page 45 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D DIP Switch in the CPU Module CPU 모듈의...

  • Page 46: Eeprom Write Enable

    6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration 고장모드 선택 점퍼 스위치 [Figure 6-7] Fail Mode Selection Jumper Switch in the CPU Module FAIL MODE FAIL MODE Choice of Up Choice of Down (Up 선택...

  • Page 47: Function And Set-Up Using Button

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D NOTE ◈ It is possible to prohibit manipulation of ZERO and SPAN Button only by removing the magnetic button in the housing upper part.
  • Page 48 6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration zero NORMAL Zero Zero (3sec) span span Span Span (3sec) (3sec) zero span Zero Zero Trim CANCEL (3sec) (3sec) ZERO ZERO SPAN SAVE...
  • Page 49 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D (3) Button manipulation ending or moving to a different DIGIT: ZERO + SPAN (simultaneous push of ZERO and SPAN) (4) Button input time: - 3 seconds in Normal mode Instant after entering the menu Tree.
  • Page 50 6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration NOTE ◈ If no action is done for about 5 minutes after pushing a Button, Transmitter is out of the menu function. ◈...

  • Page 51: Numeric Input Method

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D Functions that require numeric input: 12 Zero Adjustment, 22 Change Numeric Input Upper Range Value, 23 Change Lower Range Value, 24 Damping Second Method...

  • Page 52: Execution Excercise For Each Function

    6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration [Figure 6-12] Conceptual diagram of alphabetic input (1) ZERO set-up : The currently measured PV is set up as Lower Range Execution Value (4 mA).
  • Page 53 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D Trim. (d) “SAVE" is displayed, push SPAN Button to save set-up value. (4) Zero Adjustment : Calibrate such that the currently measured PV is to be a desired value.
  • Page 54 6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Explanation Indication Content The current that corresponds to PV measured without using Loop Test function is sent out mA-HLD The present current is fixed and sent out 4mA, 8mA, Each chosen current is fixed and sent out 12mA, 16mA...
  • Page 55 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D flickers. (g) Numerical input method is the same as in (4) Zero Adjustment. (8) Change Lower Range Value : Change LRV.
  • Page 56 6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration menu. (g) If "24 DAMP" is displayed, push ZERO Button to move within menu. (h) If "25 T-FUNC" is displayed, push SPAN Button to execute function.
  • Page 57 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D When Lowcut is set up as Linear mode, apply linear...
  • Page 58 6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Explanation Indication Content Normal Rotation Mode. PV, %, mA are indicated NOR_RO alternately. Normal PV Mode. Only measured PV is indicated. NOR_PV Normal Percent Mode.
  • Page 59 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D Highest possible Indication Explanation number to...
  • Page 60 6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration (15) Change Engineering LRV : Set up LRV (Lower Range Value) which is used in LCD Engineering Mode. (a) Push ZERO+SPAN Button to execute menu. (b) If "1 TRIM"...
  • Page 61 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D (k) The 1 position in the LCD lower part flickers while letters are entered to be used as the LCD Engineering Unit.
  • Page 62 6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration (e) If "4 DEVICE" is displayed, push SPAN Button to go to low level menu. (f) If "41 B-LOCK" is displayed, push SPAN Button to execute function. (g) Use ZERO button to choose either "LOCK"...
  • Page 63 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D (d) If "3 LCD" is displayed, push ZERO Button to move within menu. (e) If "4 DEVICE"...
  • Page 64 6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration ZERO Button repeatedly. (i) If the desired variable is displayed, push SPAN Button to choose. (j) “SAVE" is displayed, push SPAN Button to save set-up value. (22) Tank Height : set up tank height.
  • Page 65 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D menu. (g) If "51 PV is" is displayed, push ZERO Button to move within menu. (h) If "52 TANK_H"...

  • Page 66: Set-Up Function Method And Difference

    6 6 6 6 6 6 6 6 6 Configuration 6 Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Configuration Transmitter can be set up through either HART communicator or Button, Set-up Function and support of each method and differences between the two methods Method and can be seen in the Table below.

  • Page 67: Maintenance

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D 7 Maintenance This chapter describes failure diagnosis and maintenance of Transmitter.

  • Page 68: D/A Trim

    7 7 7 7 7 7 7 7 7 Maintenance 7 Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance NOTE ◈ The function of Zero Adjustment is to offset PV to a desginated value, but this function is not executed outside the probe's physical measurement Limit.
  • Page 69 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D WARNING ◈ When the Transmitter power is on, do not open the Transmitter cover under Explosive Atmospheres.
  • Page 70 7 7 7 7 7 7 7 7 7 Maintenance 7 Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance [Figure 7-1] Electronic circuit module Assembly procedure of the Electronic Circuit module is as follows: (1) Check if the Fail Mode and EEPROM Write Enable switches are set up correctly in the Electronic Circuit module to assemble.

  • Page 71: Hardware Failure Diagnosis

    ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D In case of judging Transmitter malfunction, follow the procedure explained Hardware Failure in [Table 7-1] to examine and check if the Transmitter hardware or wiring Diagnosis...

  • Page 72: Appendix I

    Appendix Appendix Appendix Appendix Appendix Appendix Appendix I Appendix Appendix Appendix I I I I I I I I I Message Description Remarks During Zero Adj with Button, escapes Zero set-up region ADJ-U (Upper side) During Zero Adj with Button, escapes Zero set-up region ADJ-L (Lower side) ZERO...
  • Page 73 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 ALT-6100 Operation Manual ALT-6100 Operation Operation Operation Operation Operation Operation Manual Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D M6100-K01D M6100-K01D ALT-6100 ALT-6100 ALT-6100 Operation Operation Operation Manual Manual Manual Manual M6100-K01D M6100-K01D M6100-K01D Message Description Remarks AEP-RF Analog EEPROM read checksum error...

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