Related Manuals for Boss Snowplow STB25525
Summary of Contents for Boss Snowplow STB25525
- Page 1 Form No. MSC28115 Rev B Installation Instructions Plow Box Super Duty Straight Blade Plow Part No. STB25525—Serial No. 400000000 and Up Part No. STB25530—Serial No. 400000000 and Up *MSC28115* Register at www.bossplow.com. Original Instructions (EN)
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Page 2: Table Of Contents
This product complies with all relevant European Date directives; for details, please see the separate product Purchased specific Declaration of Conformity (DOC) sheet. Model No. BOSS Products limited consumer warranty and BOSS Products commercial warranty policies are located Serial No. at www.BOSSPlow.com. -
Page 3: Safety
Safety Installing the Trip Springs and Coupler Tower .............. 9 Installing the Hydraulic Hoses......10 Improper use or maintenance by the operator or Installing the Light Bar ........11 owner can result in injury. To reduce the potential Installing the Blade Guides and Filling the for injury, comply with these safety instructions Hydraulic Reservoir........11 and always pay attention to the safety-alert... -
Page 4: Safety And Instructional Decals
• When transporting the vehicle, position the plow so causes distractions; otherwise, injury or property as not to block your vision or the plow headlights. damage may occur. • Do not change the blade position when traveling. • Always wear your seat belt while operating a motor vehicle. - Page 5 decalmsc04604-5 MSC04604-5 1. Read the Owner’s 4. Read the Owner’s Manual for information Manual for information on attaching the plow. on removing the plow. 2. Rotate the release lever 5. Rotate the release lever clockwise and push in the counterclockwise and pull spring pin handle to lock out the spring pin handle the coupler;...
- Page 6 decalmsc06389 MSC06389 1. Attention—read the Owner’s Manual before attaching the 5. Attention—read the Owner’s Manual before removing the plow. plow. 2. Slowly align the vehicle with the plow, connect the electrical 6. Turn on the SmartTouch2 controller, and press down for 2 plugs, and turn the coupler levers to the L position.
- Page 7 decalmsc01868 MSC01868 1. Warning—read the Owner’s Manual. 6. Crushing hazard—do not stand between the plow and vehicle during maintenance. 2. Warning—all operators should be trained before operating 7. Warning—do not exceed 64 km/h (40 mph) when transporting the machine. the plow. 3.
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Page 8: Installation
Installation Determine the left and right sides of the machine from the normal operating position. Installing the Plow Shoes Slide a spacer and washer onto each of the plow shoes (Figure g210875 Figure 4 1. Self-locking nut (3/4 inch) 3. Push-frame assembly 2. -
Page 9: Installing The Trip Springs And Coupler Tower
g210876 Figure 6 1. Locknut (5/8 inch) 4. Blade shock-mount 2. Bolt (5/8 x 3 inches) 5. Locknuts (3/8 inch) 3. Bolts (3/8 x 1-1/2 inches) 6. Shock absorber g210878 Attach the blade shock-mount to the top of Figure 7 the shock absorber using a bolt (5/8 inch) and 1. -
Page 10: Installing The Hydraulic Hoses
g212228 Figure 10 1. Long hose 3. Short hose 2. Medium hose Install the 3/8 inch O-ring end of the medium g212718 hose to the lower fitting on the lift cylinder Figure 9 (Figure 10). Turn the fitting until it is finger tight, 1. -
Page 11: Installing The Light Bar
Installing the Light Bar Secure the light bar to the top of the coupler tower through the rear holes using 4 bolts (3/8 x 1-1/4 inches) and self-locking nuts (3/8 inch). Torque the bolts to 31 N∙m (23 ft-lb). g511975 Figure 13 1. -
Page 12: Mounting The Snowplow
Mounting the Snowplow Note: The vehicle must be running before starting this procedure. Activate the F feature on your plow LOAT controller. Line up the vehicle with the snowplow and slowly drive forward until the lower pin contacts the push-beam pin receiver (Figure 16). -
Page 13: Adjusting The Pushbeam Height
Push the SmartHitch2 switch on the side of the coupler tower upward and raise the tower until the coupler spring pins snap in (Figure 18). g230889 Figure 19 1. Measure this distance. 2. Fastener Aiming the Headlights g032912 Figure 18 Important: Certify that the installation of the snowplow lights conforms to applicable federal... - Page 14 Measure the distance between the ground The headlight is in the correct position when and the center of the headlight. The center is the transition from the brightest portion of the indicated by a dot on the interior black housing. light to the upper dark region is centered on the horizontal line as shown.
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Page 15: Product Overview
Product Overview g032941 Figure 24 1. Coupler tower 3. Spring pin 2. Pin receiver 4. Lever Kickstand Pull the kickstand spring pin to raise and lower the kickstand. g535342 Figure 23 1. Hydraulic reservoir fill 4. Coupler elbow 2. SmartHitch2 switch 5. - Page 16 SmartTouch+ Controller Important: Only use the D-Force feature while back dragging to prevent damage to The SmartTouch+ controller operates the movement the plow or vehicle. of the snowplow. • Left button—angles the plow blade to the left • Right button—angles the plow blade to the right •...
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Page 17: Specifications
Specifications Type Blade width Material Blade height Recommended Weight push beam height Standard-duty Steel 70 cm (27-1/2 271 kg (597 lb) inches) 2.29 m (90 inches) Poly 320 kg (706 lb) Steel 308 kg (680 lb) 39.3 cm (15-1/2 Poly inches) 328 kg (722 lb) Super-duty... -
Page 18: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action Fluid leaks from the lift cylinders. 1. The fittings are loose or the O-rings 1. Tighten loose fittings. are damaged. 1. The controller is not in the F 1. Turn the vehicle on and put the The SmartHitch2 does not attach to the LOAT plow. -
Page 19: Schematics
Schematics g537425 Wire Color Function Green Blade left White Lift Orange Lower Red/Black Blade right Black SmartHitch2 Brown Ground RT3 Straight Blade (Rev. 0) - Page 20 g212234 Ref. Part Number Qty. Description HYD07059 NUT, COIL — USED WITH VALVE HYD01637 & HYD07100 HYD01638 COIL, HYDRAULIC VALVE HYD01640 CHECK VALVE HYD01637 HYDRAULIC VALVE, LIFT/ANGLE CARTRIDGE HYD07048 HYDRAULIC VALVE, FLOW CONTROL CARTRIDGE HYD07122 HYDRAULIC VALVE ASSEMBLY WITH SMARTHITCH2 (RED) HYD07100 HYDRAULIC VALVE, ANGLE CARTRIDGE (3 POSITION - 4 WAY SPOOL)
- Page 21 g238701 Ref. Part Number Qty. Description HYD07059 NUT, COIL - USED WITH VALVE HYD01637 & HYD07100 HYD01638 COIL, HYDRAULIC VALVE HYD07060 NUT, COIL - USED WITH VALVE HYD07047 HYD10174 RELIEF VALVE, HYDRAULIC D-FORCE HYD01640 CHECK VALVE HYD01637 VALVE, CARTRIDGE LIFT ANGLE HYD07047 HYDRAULIC VALVE, SMARTHITCH2 ATTACH HYD07027...
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