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Summary of Contents for Zimmer WPR5000 Series
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Pneumatic tool changer WPR5000 DDOC02112 THE KNOW-HOW FACTORY www.zimmer-group.com...
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Page 2: Table Of Contents
11.2.2 Decoupling loose parts .......................................26 12 Operation with a pneumatic storage station ..........................27 12.1 Coupling loose parts .........................................27 12.2 Decoupling loose parts ........................................27 13 Maintenance ....................................28 14 Decommissioning/disposal ..............................28 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 3 INSTALLATION AND OPERATING INSTRUCTIONS:WPR5000 15 RoHS declaration ..................................29 16 REACH declaration ..................................29 17 Declaration of Incorporation ..............................30 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 4: Supporting Documents
Ö The warning symbols are assigned according to the type of danger. INFORMATION This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 5: Safety Notices
• Use of the product under extreme conditions, such as aggressive fluids or abrasive dusts • Additional drilled holes or threads Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. ► Make sure that the power supply is disconnected before you mount, adjust, modify, maintain or repair the product. -
Page 6: Proper Use
► Operate the product only when it is in a technical condition that corresponds to the guaranteed parameters and operating conditions. Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. -
Page 7: Product Description
A storage station is available as an option. Several storage stations can be used to hold differently equipped loose parts for operation with the same stationary part. Stationary part (WPR5xxxF-00-A) Loose part (WPR5xxxL-00-A) Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 8: Type Plate
The movement causes the locking bolts on the stationary part to press into the locking sleeve in the loose part. An integrated spring acts as an energy store and ensures that locking is maintained in the event of a power failure. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 9: Functional Safety
8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website. -
Page 10: Installation
• The mounting screws are not included in the scope of delivery. ► Install the product on an appropriate mounting surface in accordance with the flatness specifications. ► Make sure that the mounting piece is sufficiently rigid. ► Ensure the cleanliness of the connection surfaces. ► Please note the permitted tightening torques of the mounting screws at www.zimmer-group.com/en/td. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 11: Installing The Stationary Part On The Robot
10.2 Installing the tool to the loose part ► Insert the straight pins into the designated fits on the loose part. ► Position the loose part on the tool. ► Tighten the mounting screws without distortion. Straight pins Mounting screw Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 12: Installing The Energy Supply
► Use compressed air in accordance with DIN ISO 8573-1 [7:4:4]. ► Mount the screw fitting in the provided connection. Screw fitting 10.3.1 Pneumatic control INFORMATION ► Please note that the connection to the A marking is used for product locking. ► Please note that the connection to the B marking is used for product unlocking. The following example shows the pneumatic control for implementing control category 3. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 13 • Optional sensors are available for loose part present sensing. Control signal Control signal WPR5000 WPR5000 "locked" "unlocked" S1 (Q1) S1(Q1) S1 (Q2) S1(Q2) Unlocked Unlocked Locked Locked Valve 1 Valve 1 Valve 2 Valve 2 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 14: Mounting The Magnetic Field Sensor
ZUB190820 WPR5160F ZUB190821 WPR5200F ZUB190822 ► Loosen the grub screw. ► Make sure that the grub screw is not unscrewed completely. ► Remove the cover. Grub screw Cover Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 15 ► Insert the pre-assembled module into the opening. ► Observe the marking on the module for the alignment. ► Securely clamp the module with the grub screw. Grub screw Marking Sensor Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 16: Mounting The Inductive Sensors
► Install the mounting bracket on the loose part using the mounting screws. ► Tighten the mounting screws without distortion. Loose part Mounting bracket Mounting screw Straight pins Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 17: Installing The Storage Station Without A Compensation Module On The Mounting Piece
► Insert the sleeves into the designated fits on the compensation module. ► Install the compensation module on the mounting piece using the mounting screws. ► Tighten the mounting screws without distortion. Sliding strip Sleeve Mounting screw Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 18: Installing The Sensor On The Holder
► Position the sensor in the corresponding fit on the holder. ► Route the cable along the cable duct to the outside. ► Install the sensor with the mounting screw. Mounting screw Sensor Holder Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 19: Installing The Unlocking Latch On The Stationary Part
Stationary part Centering sleeve Mounting screw Unlocking latch 10.6.6 Installing the energy supply to the storage station ► Install the energy supply to connections A and B. Pneumatic connection Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 20: Depositing The Loose Part In The Storage Station
► Push the loose part down along the guide until the top edges of the mounting bracket and holder are flush with each other. ► Deposit the loose part. Mounting bracket Holder Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 21 Ö During pneumatic operation, the retracting and extending of the piston rod is controlled via compressed air. ► Deposit the loose part. Unlocking latch (optional) Mounting bracket Holder with a compensation module Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 22 ► Push the loose part down along the guide until the top edges of the mounting bracket and holder are flush with each other. ► Deposit the loose part. Mounting bracket Holder Loose part Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 23: Installing Accessories
► Before installing an accessory, make sure it is suitable for use with the selected variant. ► You can find information on our website. ► Please contact Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 24: Operation Without A Pneumatic Storage Station
► Switch on the energy supply at connection Ö The indexing plungers extend outwards and couple the stationary part and loose part. Stationary part Indexing plunger Centering pin Storage station Loose part Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 25: Decoupling Loose Parts
► Separate the stationary part from the loose part. ► Move up vertically with the stationary part. Stationary part Indexing plunger Storage station Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 26: Operation With A Compensation Module
► Move up vertically with the stationary part. Ö When the stationary part extends, the piston rod moves into the fit on the mounting bracket and the loose part is locked. Unlocking latch Indexing plunger Storage station Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 27: Operation With A Pneumatic Storage Station
Ö The indexing plungers retract inwards and decouple the stationary part and loose part. ► Move up vertically with the stationary part. Stationary part Indexing plunger Centering pin Storage station Loose part Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 28: Maintenance
► Have maintenance work that requires disassembly of the product performed by customer service only. Ö Dismantling and reassembling the product without authorization may result in complications, as special installation equipment is required in some cases. Zimmer GmbH accepts no liability for any resulting malfunctions or damage. 14 Decommissioning/disposal INFORMATION When the product reaches the end of its operational phase, it can be completely disassembled and disposed of. -
Page 29: Rohs Declaration
REACH regulation (“Duty to communicate information on substances in articles”). Michael Hoch Rheinau, Germany, 2024-11-28 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 30 Machinery and an EC Declaration of Conformity has been drawn up in accordance with Annex II 1 A. Kurt Ross Rheinau, Germany, 2024-11-28 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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