Zimmer GPP5000-IL Series Installation And Operating Instructions Manual
Parallel gripper, concentric gripper
Hide thumbs
Also See for GPP5000-IL Series:
Subscribe to Our Youtube Channel
Related Manuals for Zimmer GPP5000-IL Series
Summary of Contents for Zimmer GPP5000-IL Series
- Page 1 INSTALLATION AND OPERATING INSTRUC- TIONS 2-jaw parallel gripper 3-jaw concentric gripper GPP/GPD5000-IL series DDOC00247 THE KNOW-HOW FACTORY www.zimmer-group.com...
- Page 2 Offset Correction value Traversing routine Defined procedure for movement of the gripper jaws Travel path Path on which the gripper jaws travel Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ...
-
Page 3: Table Of Contents
8.3.7 "Diagnosis" parameter ....................................29 8.3.8 "ActualPosition" parameter ....................................29 8.3.9 End position sensing ......................................30 Service parameters ......................................30 8.4.1 "Status" 0x40 ........................................30 8.4.2 "Diagnostics" 0x41 ......................................30 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ... - Page 4 16. Decommissioning and disposal ............................39 17. RoHS declaration ................................40 18. REACH declaration ................................40 19. Declaration of Incorporation .............................41 20. Declaration of Conformity ..............................42 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com...
-
Page 5: Supporting Documents
3. The gripper may be used only in accordance with its proper use and technical data. Zimmer GmbH shall accept no liability for any damage caused by improper use. -
Page 6: Proper Use
Zimmer GmbH shall accept no liability for any damage caused by improper use. Use outside of the defined parameters is not permitted. Unauthorized electrical or mechanical modifications must not be made. -
Page 7: Product Description
INFORMATION: For information on forces and torques, please visit our website. Zimmer Customer Service is available to provide you with assistance if you have any further questions. Type plate A type plate is attached to the housing of the gripper. -
Page 8: Function
Steel linear guide Integrated control module Integrated valve technology GPD5013/16/25IL For these installation sizes, position sensing is integrated into the gripper. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ... -
Page 9: Gripping Force Safety Device
Complete gripping force Verified configuration INFORMATION: For information about the verified configuration, please visit our website. Zimmer Customer Service is available to provide you with assistance if you have any further questions. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany... -
Page 10: Technical Data
INFORMATION: For technical data, please visit our website. This data varies within the series, depending on the specific design. Zimmer Customer Service is available to provide you with assistance if you have any further questions. Protection classes NOTICE: The gripper achieves protection class IP64 in all mounted positions of installation. -
Page 11: Installation
Ö Strength class of the mounting screws at least 8.8 DIN EN ISO 4762. Ö Observe the tightening torques of the mounting screws. Ö Make sure the mounting surface is sufficiently rigid and flat. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany... -
Page 12: Installing The Gpp5006/08/10/13/16/25Il Gripper
► Position the gripper on the designat- ed mounting piece using the center- ing sleeves ► Use the mounting screws secure the gripper onto the mounting piece. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ... -
Page 13: Installing The Gpd5006/08/10/13/16/25Il Gripper
► Position the gripper on the designat- ed mounting piece using pins ► Use the mounting screws secure the gripper onto the mounting piece. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com... -
Page 14: Installing The Power Supply
The pneumatic connections A and B right on the gripper are not used and are closed. For applications with an IP64 protection class, we recommend installing hoses on the "R" and "S" connections for discharging the exhaust air to prevent foreign substances or water from damaging the gripper. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany... -
Page 15: Installing The Electrical System
INFORMATION: The cables that are used by Zimmer GmbH feature a minimum bending radius of 10 x the outer diameter. This bending radius must not be undershot! Ö All IO-Link cables that are installed in the grippers have an outer diameter of 5 mm and thus have a bending radius of 50 mm. -
Page 16: Installing The "Io-Link
To move the gripper, the process parameters must first be transmitted. The following process parameters are involved: • "DeviceMode" (movement profile) • "WorkpieceNo" (workpiece number) A "handshake" is required to transmit the process parameters to the gripper. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com... -
Page 17: Static Charge
The exact position of the grounding can be found in the technical data sheet on our website. This data varies within the series, depending on the specific design. Zimmer Customer Service is available to provide you with assistance if you have any further questions. Zimmer GmbH Im Salmenkopf 5 ... -
Page 18: Heat Dissipation
Before installing an accessory, make sure it is suitable for use with the selected variant. For information on all available accessories, please visit our website. Zimmer Customer Service is available to provide you with assistance if you have any further questions. Zimmer GmbH Im Salmenkopf 5 ... -
Page 19: Commissioning
Data type StatusWord UINT 16 Diagnosis UINT 16 ActualPosition UINT 16 Outputs: Process data from the IO-Link master to the gripper! Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ... -
Page 20: Process Data Control System
It is mandatory to verify the process data! The gripper is controlled via IO-Link by means of the cyclical process data as well as the acyclical service data with a cycle time of 5 ms. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany... -
Page 21: Handshake" Data Transfer Method
NOTICE: There are currently no resettable errors present! Errors disappear when the cause of the error is remedied. For example: Overheating fault case. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com... -
Page 22: Initial Commissioning" Example Parameters
32768 0x8000 Name "ControlWord" Data format UINT16 Permission Write Transfer Cyclical Value range 0 to 65535 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ● ● ● ●... - Page 23 ► This bit can be used to acknowledge all errors that can be reset and thus reset them. ► You can find out whether an error is present from the error list. INFORMATION: For further information, please refer to the "Error diagnosis" section. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com...
-
Page 24: Devicemode" Parameter
Transfer Cyclical Value range 0 to 255 INFORMATION: All transmitted process data must be acquired using the "ControlWord" = 0x01 "DataTransfer." Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ... -
Page 25: Workpieceno" Parameter
Thus the value range of 0 to 255 "TeachPosition" sition." can be used to set a maximum tolerance of 2.55 mm in both directions. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ... -
Page 26: Teachposition" Parameter
• "WorkPosition" = 1200 Ö (2*6*100 2 gripper jaws * 3 mm stroke per gripper jaw * Resolution at 1/100 mm) • The "TeachPosition" can acquire values from 0 to 1200. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany... -
Page 27: Positiontolerance" Parameter
► Switch off the power supply to the machine before all work. ► Secure the machine against being switched on unintentionally. ► Check the machine for any residual energy. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com... -
Page 28: Statusword" Parameter
Name "StatusWord" Data format UINT16 Permission Read Transfer Cyclical Value range 0 to 65535 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ● ● ●... -
Page 29: Diagnosis" Parameter
Ö The position measurement accuracy is: 0.05 mm If the "ActualPosition" parameter is used for detecting the workpiece, then fluctuations around the exact value must be taken into consideration during commissioning! Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany... -
Page 30: End Position Sensing
This parameter can be used to read out the total number of cycles of the gripper. During each gripping cycle, this parameter is incremented. Name "CycleCounter" Data format UINT32 Permission Read Transfer Acyclical Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ● ●... -
Page 31: Systemtemperature" 0X43
This parameter can be used to read out the current operating time of the electronics of the gripper within seconds. Name "Operating seconds counter" Data format UINT32 Permission Read Transfer Acyclical Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ●... -
Page 32: Actualposition" 0X100
This parameter can be used to read out the tolerance of the "TeachPosition" of the gripper that is currently being transmit- ted. Name "PositionTolerance" Data format UINT8 Permission Read Transfer Acyclical Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ● ●... -
Page 33: Current Operating Pressure" 0X110
From the WorkPosition to the outside Subindex 0 All 4 values at once Data format UINT16 or UINT16[4] Permission Read/write Transfer Acyclical Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ●... -
Page 34: Movementdetection" 0X115
"Hall Error Threshold" Data format UINT16 Value range 0 to 500 Unit 0.01 mm Permission Read/write Transfer Acyclical Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ● ● ●... -
Page 35: Service Parameters
Position" switching UINT16[4] Read/write Acyclical thresholds 0x115 "MovementThreshold" UINT16 Read/write Acyclical 0x118 "HallErrorThreshold" UINT16 Read/write Acyclical Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ● ● ● ● ●... -
Page 36: Error Diagnosis
0x0306 "DeviceMode" not available. • Modified process data has not ► Apply the process data via a been taken over "handshake" Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ... - Page 37 0x0404 Gripper jaw hall sensor error ► Ensure the necessary distance position sensor between the sensor and ferro- magnetic materials ► Zimmer Customer Service ► Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com...
-
Page 38: Elimination Of Errors
Ö Verification in above-mentioned endurance test that any potential wear does not impede the safety function. Ö Use of wear-resistant materials for the safety-relevant components. Ö Material of the gripper finger: 16MnCr5 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany... -
Page 39: Gripping Force Charts
Dismantling and reassembling the gripper without authorization may result in complications, as special installation equip- ment is required in some cases. Zimmer GmbH shall not be liable in the event of unauthorized dismantling and reassembling of the gripper or in the event of any malfunction or damage resulting from this. -
Page 40: Rohs Declaration
Gripper, pneumatically intelligent, GPP/GPD5000-IL series 17. RoHS declaration ... in terms of the EU Directive 2011/65/EU Name and address of the manufacturer: Zimmer GmbH Im Salmenkopf 5 ► D-77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 ... -
Page 41: Declaration Of Incorporation
Gripper, pneumatically intelligent, GPP/GPD5000-IL series 19. Declaration of Incorporation In terms of the EU Machinery Directive 2006/42/EC (Annex II 1 B) Name and address of the manufacturer: Zimmer GmbH Im Salmenkopf 5 ► D-77866 Rheinau, Germany +49 7844 9138 0 ... -
Page 42: Declaration Of Conformity
Gripper, pneumatically intelligent, GPP/GPD5000-IL series 20. Declaration of Conformity In terms of the EC Directive 2014/30/EC on electromagnetic compatibility Name and address of the manufacturer: Zimmer GmbH Im Salmenkopf 5 ► D-77866 Rheinau, Germany +49 7844 9138 0 ... - Page 43 INSTALLATION AND OPERATING INSTRUCTIONS: Gripper, pneumatically intelligent, GPP/GPD5000-IL series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ● ● ● ● ●...
- Page 44 INSTALLATION AND OPERATING INSTRUCTIONS: Gripper, pneumatically intelligent, GPP/GPD5000-IL series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com ● ● ● ● ●...
Need help?
Do you have a question about the GPP5000-IL Series and is the answer not in the manual?
Questions and answers