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Summary of Contents for Zimmer WER3000
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Energy elements WER3000 DDOC00214 THE KNOW-HOW FACTORY www.zimmer-group.com...
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Page 2: Table Of Contents
12 Maintenance ....................................26 13 Decommissioning/disposal ..............................27 14 RoHS declaration ..................................28 15 REACH declaration ..................................28 16 Declaration of Incorporation ..............................29 17 Declaration of Conformity ................................. 30 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 3: Supporting Documents
► You absolutely must comply with the described measures for avoiding these dangers! Ö The warning symbols are assigned according to the type of danger. INFORMATION This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 4: Safety Notices
• Use of the product under extreme conditions, such as aggressive fluids or abrasive dusts • Additional drilled holes or threads Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. ► Make sure that the power supply is disconnected before you mount, adjust, modify, maintain or repair the product. -
Page 5: Proper Use
► Operate the product only when it is in a technical condition that corresponds to the guaranteed parameters and operating conditions. Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. -
Page 6: Product Description
Example: WPR5000 with WER3000 Stationary part of the tool changer Stationary part of the energy element Loose part of the tool changer Loose part of the energy element Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 7: Type Plate
5.2 Product variants INFORMATION ► You can find information about product variants and their compatibility on our website. ► Please contact Customer Service if you have any questions. 6 Functional description The products transfer media from the robot to the tool. Depending on the product variant, they are suitable for the transfer of fluids and electrical energy. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 8: Technical Data
8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website. -
Page 9: Installation
Malfunction in case of non-compliance ► Shut off the electrical energy supply before decoupling and in the decoupled state. ► Note the technical data sheet for pneumatic products. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 10: Aligning The Plug
The plug orientation of the product is aligned radially in factory condition. ► Unscrew all mounting screws on the bracket. ► Store all mounting screws carefully. ► Carefully detach the bracket from the housing. ► During the subsequent work steps, make sure the internal cables do not get damaged. ► Turn the bracket so that the plug orientation is aligned axially. ► Bring the bracket and the housing back together in this position. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 11 ► Install the bracket on the housing using the mounting screws. ► Tighten the mounting screws A without distortion. ► Comply with the tightening torque of 0.6 Nm. ► Tighten the mounting screws B without distortion. ► Comply with the tightening torque of 0.6 Nm. Mounting screw B Mounting screw A Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 12: Installing The Product On Wpr5000
► Use grub screws to secure the product. Stationary part of the tool changer Loose part of the tool changer Grub screw Stationary part of the energy element Loose part of the energy element Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 13: Installing Non-Contact Energy Elements
The illustration shows an example of the positioning of the pins. ► Please note that if non-contact products are used for the WPR5000 series, then no additional products can be installed. WPR5125F WER3000FSI08-18-A Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 14: Installing Hydraulic Energy Elements
Loose part of the tool changer Stationary part of the energy element Loose part of the energy element 10.2.2.1 Determining the bracing thickness INFORMATION ► Make sure that the thickness of the bracing meets the minimum requirement shown in the following. Pressure [bar] Bracing thickness [mm] Steel Aluminum Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 15: Installing The Product On Wwr
► Use grub screws to secure the product. Loose part of the tool changer Straight pins Adapter plate Mounting screw Grub screw Loose part of the energy element Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 16 ► Install the energy element with the pins. ► Use grub screws to secure the product. Adapter plate Mounting screw Grub screw Loose part of the energy element Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 17: Installing Non-Contact Energy Elements
► More information about the products can be found on the manufacturer's website. • www.balluff.com Zimmer GmbH part number Manufacturer part number WER3000FSI08-18-A BIC007J WER3000LSI08-18-A BIC007K WER3000FIL01-18-A BIC007F WER3000LIL01-18-A BIC007H The figure provides an example of the positioning of pins when only one product is installed. WWR100F Adapter plate WER3000FSI08-18-A Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 18 INSTALLATION AND OPERATING INSTRUCTIONS: WER3000 The figure provides an example of the positioning of pins when two products are installed. ► Make sure that no pins are positioned at the exterior borehole on the product. WWR100F Adapter plate WER3000FSI08-18-A Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 19: Installing Hydraulic Energy Elements
Adapter plate INFORMATION ► Make sure that the thickness of the bracing meets the minimum requirement shown in the following tables. 10.3.2.1 Determining the bracing thickness for the WWR125 installation size Adapter plates: APWER3041, APWER3042 Number of Pressure [bar] Bracing thickness [mm] products Steel Aluminum Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 20 Bracing thickness [mm] products Steel Aluminum 10.3.2.3 Determining the bracing thickness for the WWR160 installation size Adapter plates: APWER3041, APWER3042 Number of Pressure [bar] Bracing thickness [mm] products Steel Aluminum Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 21 10.3.2.4 Determining the bracing thickness for the WWR1160 and WWR1200 installation size Adapter plate: APWER3064 Number of Pressure [bar] Bracing thickness [mm] products Steel Aluminum Adapter plate: APWER 3062 Number of Pressure [bar] Bracing thickness [mm] products Steel Aluminum Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 22: Installing The Energy Supply
When they are coupled, pneumatic products seal using the pre-load of the seal. The pre-load is ensured by having the elements at a defined distance from each other. ► Connect the products to the power supply using connecting threads. ► Make sure that the pressure class is correct when selecting suitable hoses. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 23: Encoding The Energy Elements
► Set the rotary switch to the corresponding number using a suitable slotted screwdriver. ► Reinstall the cover on the product using the mounting screws. Mounting screw Cover Rotary switch Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 24: Installing The Protective Elements
► While the products are uncoupled, protect them from dirt from the outside. For electrical products, the side with the pocket for the contacts must point in the direction of the product to be protected. For pneumatic products, the flat side must point in the direction of the element to be protected. Electrical stationary part Protective element Pneumatic stationary part Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 25: Installing The Sensors
The orientation of the round plug on the product can be changed. ► Loosen the lock nut. ► Turn the round plug to the desired position. ► Retighten the lock nut. ► Install the sensors. Lock nut Round plug Sensor Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 26: Service Life
Blowing out the product with compressed air can cause malfunctions. ► Never purge the product with compressed air. NOTICE Material damage caused by sharp-edged tools Hard scrubbers, brushes or blades can damage contacts and flat surfaces. ► Do not clean the product using any sharp-edged tools. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 27: Decommissioning/Disposal
► Disconnect the product completely from the power supply. ► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 28: Rohs Declaration
REACH regulation (“Duty to communicate information on substances in articles”). Michael Hoch Rheinau, Germany, 2021-08-20 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 29: Declaration Of Incorporation
Machinery and an EC Declaration of Conformity has been drawn up in accordance with Annex II 1 A. Kurt Ross Rheinau, Germany, 2021-08-20 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 30: Declaration Of Conformity
A full list of applied standards can be obtained from the manufacturer. Kurt Ross Rheinau, Germany, 2021-08-20 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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