Zimmer GPD5000IL Series Installation And Operating Instructions Manual

Zimmer GPD5000IL Series Installation And Operating Instructions Manual

Handling technology. the hybrid
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INSTALLATION AND
OPERATING INSTRUCTIONS
Handling
technology
GPP/GPD5000IL series
"The Hybrid"
IO-Link
www.IO-Link.com
THE KNOW-HOW FACTORY
Zimmer GmbH
Im Salmenkopf 5
77866 Rheinau, Germany
Phone: +49 7844 9138-0
Fax: +49 7844 9138-80
www.zimmer-group.de

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Summary of Contents for Zimmer GPD5000IL Series

  • Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Handling technology GPP/GPD5000IL series "The Hybrid" IO-Link www.IO-Link.com THE KNOW-HOW FACTORY Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany Phone: +49 7844 9138-0 Fax: +49 7844 9138-80 www.zimmer-group.de ● ● ● ● ●...
  • Page 2: Table Of Contents

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series Content: Supporting documents Proper use Personnel qualification Safety notes Product description GPP5000IL function (NO/NC) GPD5000IL function (NO/NC) GPP/GPD5000IL function (N) Installation Safety notes Installing the gripper Installing the gripper fingers Static charge...
  • Page 3: Supporting Documents

    7. When commissioning or testing, make sure that the gripper cannot be actuated by mistake. 8. Modifications to the gripper, such as adding drill holes or threads, may be made only with prior approval from Zimmer GmbH.
  • Page 4: Product Description

    • The pneumatic piston is controlled by integrated 3/2 NC 24 V DC directional valves. • Communication is carried out over an IO-Link interface The 3-jaw concentric grippers from the GPD5000IL series operate according to the same principle. INFORMATION: Use of filtered, compressed air, oil-free, in accordance with EN ISO 8573-1, Class 3.4.3...
  • Page 5: Gpd5000Il Function (No/Nc)

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series GPD5000IL function (NO/NC) The gripper fingers of the three-jaw gripper are each positioned between two steel guide rails. Compressed air that moves a piston is used to supply power. The stroke movement of the piston is diverted to both gripper jaws via a connecting rod.
  • Page 6: Installing The Gripper Fingers

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series Installing the gripper fingers Before installing the gripper fingers, make sure they are of a suitable length for the selected gripper variant. The following work steps should be performed to install the gripper fingers: ►...
  • Page 7: Control

     Go the website https://ioddfinder.io-link.com  Search for "Zimmer Group" in the search window that appears  Select the desired device and download the corresponding *.zip files  The complete content of the zip files is required for importing within the control...
  • Page 8: Led Display

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series The gripper is connected to the IO-Link master by a 5-pin M12 connector, in accordance with Port Class B. In doing so, pin 1 (24 VDC) and pin 3 (0 VDC) are for supplying power.
  • Page 9: Control With Cyclical Process Data

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series Control with cyclical process data. In general, the gripper can be controlled only by the cyclically exchanged process data. However, this is possible only if a "0" is transmitted in the "WorkPosition" process data word.
  • Page 10: Controlword" Parameter

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series Outputs: Process data from the IO-Link master to the GEP/GED5000IL 7.5.2 "ControlWord" parameter Structure of the control word Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9...
  • Page 11: Devicemode" Parameter

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series Details Name ControlWord Data type UINT 16 Permission Write Transmission Cyclical Value range 0–65535 7.5.3 "DeviceMode" parameter This parameter is used to transmit the desired operating mode to the gripper. Mode number...
  • Page 12: Teachposition" Parameter

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series 7.5.5 "TeachPosition" parameter The "TeachPosition" process data byte is only valid if, at the same time, the workpiece number is "0". The "TeachPosition" tells the gripper the position at which the workpiece is expected. The "PositionTolerance" parameter can be used to set a tolerance range around this position.
  • Page 13: Statusword" Parameter

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series Inputs: Process data from the IO-Link master to the GEP/GED5000IL 7.5.7. "StatusWord" parameter Structure of the status word Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9...
  • Page 14: Actualposition" Parameter

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series 7.5.9 "ActualPosition" parameter The "ActualPosition" parameter corresponds to the current position of the gripper jaws with respect to the full stroke of the gripper and scaled to 0.01 mm. Example: For a GPP5006IL gripper: Depiction of the left gripper fingers: ...
  • Page 15: Cycle Counter 0X42

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series 7.7.3 Cycle counter 0x42 This parameter can be used to read out the total number of cycles of the gripper. During each gripping cycle, this parameter is incremented. Details: Name: Cycle counter...
  • Page 16: Actualposition 0X100

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series 7.7.9 ActualPosition 0x100 The "ActualPosition" corresponds to the current position of the gripper jaws with respect to the full stroke of the gripper, scaled to 1/100 mm. Details: Name: ActualPosition Data format:...
  • Page 17: Pressure Switch Bottom 0X111

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series 7.7.15 Pressure switch bottom 0x111 This can be used to define the minimum operating pressure (in increments of 0,1 bar) of the gripper, below which a diagnostic mes- sage is output.
  • Page 18: Error Diagnostics

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series 8. Error diagnostics Diagnostics Error Possible causes Measures message No error • Actuator power supply not connected The actuator power supply is not ► Test of the actuator power supply 0x100 •...
  • Page 19: Accessories

    Zimmer Group Service 9. Accessories If any accessories not sold or authorized by Zimmer Group are used, the function of the gripper cannot be guaranteed. The accessory range of the Zimmer Group is specifically tailored to and certified for the individual grippers.
  • Page 20: Glossary

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series 10. Glossary Term/ Description abbreviation Base position "BasePosition" Initial position from which the gripper moves Work position, "WorkPosition" Any position of the gripper within the maximum and minimum possible movement range Teach position, "TeachPosition"...
  • Page 21: Maintenance

     Ambient temperature of more than 50°C; lubricants harden faster! We recommend using the Zimmer GmbH repair service for maintenance and the replacement of seals. Dismantling and reassembling the gripper without authorization may result in complications, as special installation equipment is required in some cases.
  • Page 22: Installer's Declaration (In Accordance With The Machinery Directive)

    Pneumatic gripper, intelligent GPP/GPD5000IL series 13. Declaration of incorporation in terms of the EU Machinery Directive 2006/42/EC (Appendix II 1 B) Name and address of the manufacturer: Zimmer GmbH, Im Salmenkopf 5, D-77866 Rheinau, Germany, Phone: +49 7844 91380, www.zimmer-group.de We hereby declare that the incomplete machines described below Product designation:...
  • Page 23: Declaration Of Conformity (In Accordance With The Emc Directive)

    Pneumatic gripper, intelligent GPP/GPD5000IL series 14. Declaration of conformity in terms of the EU Directive 2014/30/EC on electromagnetic compatibility Name and address of the manufacturer: Zimmer GmbH, Im Salmenkopf 5, D-77866 Rheinau, Germany, Phone: +49 7844 91380, www.zimmer-group.de We hereby declare that the products described below Product designation: Pneumatic parallel gripper/pneumatic three-jaw gripper with intelligent control system ��IL-/...
  • Page 24: Your Notes

    INSTALLATION AND OPERATING INSTRUCTIONS: Pneumatic gripper, intelligent GPP/GPD5000IL series 15. Your notes Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany Phone: +49 7844 9138-0 Fax: +49 7844 9138-80 www.zimmer-group.de ● ● ● ● ●...

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Gpp5000il series

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