Manitou MC 30 3-E2 Series Operating And Safety Instructions Manual
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Manitou MC 30 3-E2 Series Operating And Safety Instructions Manual

Manitou MC 30 3-E2 Series Operating And Safety Instructions Manual

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Summary of Contents for Manitou MC 30 3-E2 Series

  • Page 2 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 16/04/2004 1ST DATE OF ISSUE 31/05/2006 UP DATING ADDING MC 60 POWERSHIFT Série 3-E2 MC 70 POWERSHIFT Série 3-E2 15/12/2006 UP DATING (1-3, 1-4, 1-5, 2-9, 2-11, 2-13, 2-15, 2-17, 2-19, 2-21, 2-23, 2-25, 2-27, 2-29) THE TEXTS AND ILLUSTRATIONS IN THIS DOCUMENT MUST NOT BE REPRODUCED EITHER WHOLLY OR IN PART.
  • Page 4 OPERA TING OPERA TING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS 1 - 1...
  • Page 5 1 - 2...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS 1 - 4 NSTRUCTIONS TO THE COMPANY MANAGER THE OPERATOR 1 - 4 THE LIFT TRUCK 1 - 4 A - THE LIFT TRUCK'S SUITABILITY FOR THE JOB 1 - 4 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 1 - 4 C - MODIFICATION OF THE LIFT TRUCK 1 - 5...

  • Page 7: Instructions To The Company Manager

    A - THE LIFT TRUCK'S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC test coefficient of 1.33 and a DYNAMIC test coefficient of 1, as specified in harmonised norm EN 1726- 1 for mast trucks.

  • Page 8: C - Modification Of The Lift Truck

    C - MODIFICATION OF THE LIFT TRUCK - For your safety and that of others, you must not change the structure and settings of the various components used in your lift truck (hydraulic pressure, calibrating limiters, I.C. engine speed, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.

  • Page 9: Instructions For The Operator

    INSTRUCTIONS FOR THE OPERATOR REAMBULE WHENEVER YOU SEE THIS SYMBOL IT MEANS: WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK. The risk of accident while using, servicing or repairing your lift truck can be restricted if you follow the safety instructions and safety measures detailed in these instruction.

  • Page 10: E - Lifting People

    E - LIFTING PEOPLE - The use of working equipment and load lifting attachments to lift people is: • either forbidden • or authorized exceptionally and under certain conditions (see current regulations in the country in which the lift truck is used).

  • Page 11: Operating Instructions Unladen And Laden

    PERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Carry out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure the lights, indicators and windscreen wipers are working properly. - Make sure the rear view mirrors are in good condition, clean and properly adjusted.

  • Page 12: C - Environment

    C - ENVIRONMENT - Comply with site safety regulations. - If you have to use the lift truck in a dark area or at night, make sure it is equipped with working lights. - During handling operations, make sure that no one is in the way of the lift truck and its load. - Do not allow anybody to come near the working area of the lift truck or pass beneath an elevated load.

  • Page 13: E - Starting The Lift Truck

    E - STARTING THE LIFT TRUCK SAFETY NOTICE The lift truck must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the lift truck by pushing or towing it. Such operation may cause severe damage to the transmission. If necessary, to tow the lift truck in an emergency, the transmission must be placed in the neutral position (see: 3 - MAINTENANCE: G - OCCASIONAL MAINTENANCE).

  • Page 14: G - Stopping The Lift Truck

    - Use the rear-view mirrors frequently. - Drive round obstacles. - Never drive on the edge of a ditch or steep slope. - It is dangerous to use two lift trucks simultaneously to handle heavy or voluminous loads, since this operation requires particular precautions to be taken.

  • Page 15: H - Driving The Lift Truck On The Public Highway

    H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY SAFETY INSTRUCTIONS - Operators driving on the public highway must comply with current highway code legislation. - The lift truck must comply with current road legislation. If necessary, there are optional solutions. Contact your dealer. INSTRUCTIONS - Make sure the revolving light is in place, switch it on and verify its operation.

  • Page 16: Instructions For Handling A Load

    A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).

  • Page 17: C - Transverse Attitude Of The Lift Truck

    C - TRANSVERSE ATTITUDE OF THE LIFT TRUCK The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the load reduces the lift truck's lateral stability. The transverse attitude must be set with the mast in down position as follows: - Position the lift truck so that the bubble in the level is between the two lines (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).

  • Page 18: E - Taking Up And Laying A High Load On Tyres

    E - TAKING UP AND LAYING A HIGH LOAD ON TYRES You must not raise the mast if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: C - TRANSVERSE ATTITUDE OF THE LIFT TRUCK).

  • Page 19: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK ENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary.

  • Page 20: Welding

    ELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tyre.

  • Page 21: If The Lift Truck Is Not To Be Used For A Long Time

    The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.

  • Page 22: Bringing The Lift Truck Back Into Service

    RINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit the intake hose. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Put the handbrake on and remove the axle stands.
  • Page 23 1 - 20...
  • Page 24 2 - DESCRIPTION 2 - DESCRIPTION 2 - 1...
  • Page 25 2 - 2...
  • Page 26 TABLE OF CONTENTS IDENTIFICATION OF THE LIFT TRUCK 2 - 4 CHARACTERISTICS 2 - 6 MC 30 Série 3-E2 2 - 6 and 2 - 8 M26-2 Série 3-E2 2 - 6 and 2 - 10 M30-2 Série 3-E2 2 - 6 and 2 - 12 M26-4 Série 3-E2 2 - 6 and 2 - 14 M30-4 Série 3-E2...
  • Page 27 M26-4 Série 3-E2 M40-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 - Type - MANITOU reference - Serial Nr TRANSMISSION (FIG. D) MC 40 POWERSHIFT Série 3-E2 MC 50 POWERSHIFT Série 3-E2 MC 60 POWERSHIFT Série 3-E2 MC 70 POWERSHIFT Série 3-E2...
  • Page 28 REAR AXLE (FIG. F) M26-4 Série 3-E2 M40-4 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 - Type - Serial Nr - MANITOU reference OVERHEAD GUARD (FIG. G) MC 30 Série 3-E2 - Type - Serial Nr CAB (FIG. H) M26-2 Série 3-E2 M26-4 Série 3-E2...
  • Page 29 CHARACTERISTICS I.C. ENGINE - Type PERKINS 1104C-44 RE38096 - Number of cylinders 4 in line - Number of strokes - Suction Natural - Injection system Direct - Ignition sequence 1.3.4.2. - Clearance of rocker valve (cold) . Inlet 0,20 mm .
  • Page 30 FRONT AXLE MC 30 Série 3-E2 M26-2 Série 3-E2 M30-2 Série 3-E2 MC 40 POWERSHIFT Série 3-E2 MC 50 POWERSHIFT Série 3-E2 MC 60 POWERSHIFT Série 3-E2 MC 70 POWERSHIFT Série 3-E2 - Type DANA - Hub reducers Epicyclic - Differential lock Foot button.
  • Page 31 CHARACTERISTICS MC 30 Série 3-E2 FRONT TYRES (MAST WITH ROLLERS) PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE TYRE LOAD DIMENSIONS PRESSURE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND 14,5R20 MPT80 18PR 143G/J FRONT UNLADEN 1100 KG 1.77 KG/CM2 KG/CM2 620 CM2...
  • Page 32 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 37 cm3 . Flow rate at full speed 89 L/mn . Flow rate at 2300 rpm 85 L/mn . Flow rate at 1600 rpm 59 L/mn - Pressure .

  • Page 33: M26-2 Série 3-E2

    CHARACTERISTICS M26-2 Série 3-E2 FRONT TYRES (MAST WITH ROLLERS) PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE TYRE LOAD DIMENSIONS PRESSURE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND 16,5/85-24 SGI 8PR FRONT UNLADEN 1450 KG 5,44 KG/CM2 1,27 KG/CM2 261 CM2 1116 CM2...
  • Page 34 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 37 cm3 . Flow rate at full speed 89 L/mn . Flow rate at 2300 rpm 85 L/mn . Flow rate at 1600 rpm 59 L/mn - Pressure .
  • Page 35 CHARACTERISTICS M30-2 Série 3-E2 FRONT TYRES (MAST WITH ROLLERS) PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND 16,5/85-24 SGI 8PR FRONT UNLADEN 1450 KG 5,44 KG/CM2 1,27 KG/CM2 261 CM2 1116 CM2...
  • Page 36 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 37 cm3 . Flow rate at full speed 89 L/mn . Flow rate at 2300 rpm 85 L/mn . Flow rate at 1600 rpm 59 L/mn - Pressure .

  • Page 37: M26-4 Série 3-E2

    CHARACTERISTICS M26-4 Série 3-E2 FRONT TYRES (MAST WITH ROLLERS) PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND 16,5/85-24 SGI 8PR FRONT UNLADEN 1500 KG 5,52 KG/CM2 1,29 KG/CM2 265 CM2 1131 CM2...
  • Page 38 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 37 cm3 . Flow rate at full speed 89 L/mn . Flow rate at 2300 rpm 85 L/mn . Flow rate at 1600 rpm 59 L/mn - Pressure .

  • Page 39: M30-4 Série 3-E2

    CHARACTERISTICS M30-4 Série 3-E2 FRONT TYRES (MAST WITH ROLLERS) PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE TYRE LOAD DIMENSIONS PRESSURE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND 16,5/85-24 SGI 8PR FRONT UNLADEN 1450 KG 5,44 KG/CM2 1,27 KG/CM2 261 CM2 1116 CM2...
  • Page 40 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 37 cm3 . Flow rate at full speed 89 L/mn . Flow rate at 2300 rpm 85 L/mn . Flow rate at 1600 rpm 59 L/mn - Pressure .
  • Page 41 CHARACTERISTICS M40-4 Série 3-E2 FRONT TYRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE TYRE LOAD DIMENSIONS PRESSURE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND 18R22,5 XF *PR FRONT UNLADEN 1200 KG KG/CM2 KG/CM2 TUBELESS 4,5 BAR FRONT LADEN 4650 KG KG/CM2...
  • Page 42 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 37 cm3 . Flow rate at full speed 89 L/mn . Flow rate at 2300 rpm 85 L/mn . Flow rate at 1600 rpm 59 L/mn - Pressure .

  • Page 43: M50-4 Série 3-E2

    CHARACTERISTICS M50-4 Série 3-E2 FRONT TYRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE TYRE LOAD DIMENSIONS PRESSURE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND 18R22,5 XF *PR FRONT UNLADEN 1300 KG KG/CM2 KG/CM2 TUBELESS 5,5 BAR FRONT LADEN 5400 KG KG/CM2...
  • Page 44 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 37 cm3 . Flow rate at full speed 89 L/mn . Flow rate at 2300 rpm 85 L/mn . Flow rate at 1600 rpm 59 L/mn - Pressure .

  • Page 45: Mc 40 Powershift Série 3-E2

    CHARACTERISTICS MC 40 POWERSHIFT Série 3-E2 FRONT TYRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND 18-19,5 ML224 EVEREST 18PR FRONT UNLADEN 1200 KG KG/CM2 KG/CM2 TUBELESS 6,5 BAR FRONT LADEN...
  • Page 46 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 37 cm3 . Flow rate at full speed 89 L/mn . Flow rate at 2300 rpm 85 L/mn . Flow rate at 1600 rpm 59 L/mn - Pressure .

  • Page 47: Mc 50 Powershift Série 3-E2

    CHARACTERISTICS MC 50 POWERSHIFT Série 3-E2 FRONT TYRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND 18-19,5 ML224 EVEREST 18PR FRONT UNLADEN 1200 KG KG/CM2 KG/CM2 TUBELESS 6,5 BAR FRONT LADEN...
  • Page 48 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 37 cm3 . Flow rate at full speed 89 L/mn . Flow rate at 2300 rpm 85 L/mn . Flow rate at 1600 rpm 59 L/mn - Pressure .

  • Page 49: Mc 60 Powershift Série 3-E2

    CHARACTERISTICS MC 60 POWERSHIFT Série 3-E2 FRONT TYRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE TYRE LOAD DIMENSIONS PRESSURE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND 18R22,5 XF *PR FRONT UNLADEN 1750 KG 2,19 KG/CM2 1,01 KG/CM2 800 CM2 1726 CM2 TUBELESS...
  • Page 50 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 37 cm3 . Flow rate at full speed 89 L/mn . Flow rate at 2300 rpm 85 L/mn . Flow rate at 1600 rpm 59 L/mn - Pressure .

  • Page 51: Mc 70 Powershift Série 3-E2

    CHARACTERISTICS MC 70 POWERSHIFT Série 3-E2 FRONT TYRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE TYRE LOAD DIMENSIONS PRESSURE HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND 18R22,5 XF *PR FRONT UNLADEN 1800 KG KG/CM2 KG/CM2 TUBELESS 7,5 BAR FRONT LADEN 7050 KG...
  • Page 52 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 37 cm3 . Flow rate at full speed 89 L/mn . Flow rate at 2300 rpm 85 L/mn . Flow rate at 1600 rpm 59 L/mn - Pressure .
  • Page 53 CHARACTERISTICS OF MASTS WITH ROLLERS MC 30 Série 3-E2 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3030 6° 12° 2305 4045 3m30 3330 6° 12° 2455 4345 3m50 3530 6° 12° 2555 4545 3m70 3730 6° 12° 2715 4745 4m00 4030 6°...
  • Page 54 CHARACTERISTICS OF MASTS WITH ROLLERS M26-2 Série 3-E2 M26-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3030 6° 12° 2375 4115 3m30 3330 6° 12° 2525 4415 3m50 3530 6° 12° 2625 4615 3m70 3730...
  • Page 55 CHARACTERISTICS OF MASTS WITH ROLLERS M40-4 Série 3-E2 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3050 15° 15° 2560 4115 3m30 3350 15° 15° 2710 4415 3m50 3550 15° 15° 2810 4615 3m70 3750 15° 15° 2910 4815 4m00 4050 15°...
  • Page 56 CHARACTERISTICS OF MASTS WITH ROLLERS M50-4 Série 3-E2 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3060 15° 15° 2560 4115 3m30 3360 15° 15° 2710 4415 3m50 3560 15° 15° 2810 4615 3m70 3760 15° 15° 2910 4815 4m00 4060 15°...
  • Page 57 CHARACTERISTICS OF MASTS WITH ROLLERS MC 40 POWERSHIFT Série 3-E2 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3050 15° 15° 2505 4050 3m30 3350 15° 15° 2655 4350 3m50 3550 15° 15° 2755 4550 3m70 3750 15° 15° 2855 4750 4m00 4050 15°...
  • Page 58 CHARACTERISTICS OF MASTS WITH ROLLERS MC 50 POWERSHIFT Série 3-E2 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3060 15° 15° 2505 4050 3m30 3360 15° 15° 2655 4350 3m50 3560 15° 15° 2755 4550 3m70 3760 15° 15° 2855 4750 4m00 4060 15°...
  • Page 59 CHARACTERISTICS OF MASTS WITH ROLLERS MC 60 POWERSHIFT Série 3-E2 MC 70 POWERSHIFT Série 3-E2 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m60 3670 15° 15° 3205 5005 4m00 4070 15° 15° 3405 5405 4m50 4570 15° 15° 3655 5905 : Lift height in mm : Forward tilting : Backward tilting : Free-acting lift in mm...
  • Page 60 CHARACTERISTICS OF MASTS WITH SLIDES MC 30 Série 3-E2 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3045 6° 10° 2555 4055 3m60 3645 6° 10° 2855 4655 4m00 4045 6° 10° 3055 5055 4m50 4545 6° 10° 3405 5655 TRIPLE MAST WITH ALL-ROUND VISION MAST 4m50 4545...
  • Page 61 CHARACTERISTICS OF MASTS WITH SLIDES M26-2 Série 3-E2 M26-4 Série 3-E2 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3040 6° 12° 2625 4125 3m60 3640 6° 12° 2925 4725 4m00 4040 6° 12° 3125 5125 4m50 4540 6° 12° 3475 5725 TRIPLE MAST WITH ALL-ROUND VISION MAST...
  • Page 62 CHARACTERISTICS OF MASTS WITH SLIDES M30-2 Série 3-E2 M30-4 Série 3-E2 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 3045 6° 12° 2625 4125 3m60 3645 6° 12° 2925 4725 4m00 4045 6° 12° 3125 5125 4m50 4545 6° 12° 3475 5725 TRIPLE MAST WITH ALL-ROUND VISION MAST...
  • Page 63 DIMENSIONS AND LOAD CHART MC 30 Série 3-E2 (mast with rollers) 1200 mm 1995 mm 697 mm 3442 mm 4642 mm 1550 mm 1564 mm 425 mm 385 mm 385 mm 370 mm 300 mm 310 mm 380 mm 2715 mm 2205 mm 4745 mm 4662 mm...
  • Page 64 DIMENSIONS AND LOAD CHART MC 30 Série 3-E2 (mast with slides) 1200 mm 1995 mm 715 mm 3460 mm 4660 mm 1550 mm 1564 mm 385 mm 345 mm 385 mm 370 mm 300 mm 310 mm 380 mm 2855 mm 2470 mm 4655 mm 5470 mm...
  • Page 65 DIMENSIONS AND LOAD CHART M26-2 Série 3-E2 (mast with rollers) 1200 mm 2000 mm 810 mm 3635 mm 4835 mm 1650 mm 1520 mm 495 mm 455 mm 465 mm 450 mm 420 mm 430 mm 480 mm 2785 mm 2275 mm 4815 mm 4732 mm...
  • Page 66 DIMENSIONS AND LOAD CHART M26-2 Série 3-E2 (mast with slides) 1200 mm 2000 mm 825 mm 3650 mm 4850 mm 1650 mm 1520 mm 455 mm 415 mm 465 mm 450 mm 420 mm 430 mm 480 mm 2925 mm 2540 mm 4725 mm 5540 mm...
  • Page 67 DIMENSIONS AND LOAD CHART M30-2 Série 3-E2 (mast with rollers) 1200 mm 2000 mm 810 mm 3635 mm 4835 mm 1650 mm 1520 mm 495 mm 455 mm 465 mm 450 mm 420 mm 430 mm 480 mm 2785 mm 2275 mm 4815 mm 4732 mm...
  • Page 68 DIMENSIONS AND LOAD CHART M30-2 Série 3-E2 (mast with slides) 1200 mm 2000 mm 830 mm 3655 mm 4855 mm 1650 mm 1520 mm 455 mm 415 mm 465 mm 450 mm 420 mm 430 mm 480 mm 2925 mm 2540 mm 4725 mm 5540 mm...
  • Page 69 DIMENSIONS AND LOAD CHART M26-4 Série 3-E2 (mast with rollers) 1200 mm 2080 mm 810 mm 3635 mm 4835 mm 1650 mm 1760 mm 495 mm 455 mm 395 mm 380 mm 290 mm 300 mm 480 mm 2785 mm 2275 mm 4815 mm 4732 mm...
  • Page 70 DIMENSIONS AND LOAD CHART M26-4 Série 3-E2 (mast with slides) 1200 mm 2080 mm 825 mm 3650 mm 4850 mm 1650 mm 1760 mm 455 mm 415 mm 395 mm 380 mm 290 mm 300 mm 480 mm 2925 mm 2540 mm 4725 mm 5540 mm...
  • Page 71 DIMENSIONS AND LOAD CHART M30-4 Série 3-E2 (mast with rollers) 1200 mm 2080 mm 810 mm 3635 mm 4835 mm 1650 mm 1760 mm 495 mm 455 mm 395 mm 380 mm 290 mm 300 mm 480 mm 2785 mm 2275 mm 4815 mm 4732 mm...
  • Page 72 DIMENSIONS AND LOAD CHART M30-4 Série 3-E2 (mast with slides) 1200 mm 2080 mm 830 mm 3655 mm 4855 mm 1650 mm 1760 mm 455 mm 415 mm 395 mm 380 mm 290 mm 300 mm 480 mm 2925 mm 2540 mm 4725 mm 5540 mm...
  • Page 73 DIMENSIONS AND LOAD CHART M40-4 Série 3-E2 (mast with rollers) 1200 mm 2124 mm 762 mm 3745 mm 4945 mm 1620 mm 1740 mm 265 mm 210 mm 365 mm 345 mm 290 mm 315 mm 360 mm 2910 mm 2510 mm 4815 mm 5405 mm...
  • Page 74 DIMENSIONS AND LOAD CHART M50-4 Série 3-E2 (mast with rollers) 1200 mm 2124 mm 772 mm 3755 mm 4955 mm 1620 mm 1740 mm 265 mm 210 mm 365 mm 345 mm 290 mm 315 mm 360 mm 2910 mm 2510 mm 4815 mm 5405 mm...
  • Page 75 DIMENSIONS AND LOAD CHART MC 40 POWERSHIFT Série 3-E2 (mast with rollers) 1200 mm 2063 mm 762 mm 3745 mm 4945 mm 1590 mm 1640 mm 265 mm 210 mm 365 mm 345 mm 290 mm 315 mm 360 mm 2855 mm 2455 mm 4750 mm...
  • Page 76 DIMENSIONS AND LOAD CHART MC 50 POWERSHIFT Série 3-E2 (mast with rollers) 1200 mm 2063 mm 772 mm 3755 mm 4955 mm 1590 mm 1640 mm 265 mm 210 mm 365 mm 345 mm 290 mm 315 mm 360 mm 2855 mm 2455 mm 4750 mm...
  • Page 77 DIMENSIONS AND LOAD CHART MC 60 POWERSHIFT Série 3-E2 (mât à galets) 1500 mm 2293 mm 803 mm 3960 mm 5460 mm 1700 mm 1580 mm 320 mm 285 mm 390 mm 370 mm 305 mm 330 mm 390 mm 3405 mm 3655 mm 5405 mm...
  • Page 78 DIMENSIONS AND LOAD CHART MC 70 POWERSHIFT Série 3-E2 (mât à galets) 1500 mm 2493 mm 803 mm 4160 mm 5660 mm 1700 mm 1580 mm 320 mm 270 mm 385 mm 375 mm 305 mm 335 mm 390 mm 3405 mm 3655 mm 5405 mm...
  • Page 79 INSTRUMENTS AND CONTROLS MC 30 Série 3-E2 2 - 56...
  • Page 80 DESCRIPTION 1 - DRIVER'S SEAT 2 - SAFETY BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - SWITCHS PANEL 5 - HORN SWITCH 5 - LIGHT SWITCH, HORN AND INDICATOR SWITCH (OPTION) 6 - IGNITION SWITCH 7 - BRAKING OIL TANK 8 - WINDSCREEN WASHER TANK 9 - FUSE AND RELAY 10 - ROOF LIGHT (OPTION)
  • Page 81 INSTRUMENTS AND CONTROLS M26-2 Série 3-E2 M26-4 Série 3-E2 M40-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 2 - 58...
  • Page 82 DESCRIPTION 1 - DRIVER'S SEAT 2 - SAFETY BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - SWITCHS PANEL 5 - LIGHT SWITCH, HORN AND INDICATOR SWITCH 6 - IGNITION SWITCH 7 - BRAKING OIL TANK 8 - WINDSCREEN WASHER TANK 9 - FUSE AND RELAY 10 - ROOF LIGHT 11 - ACCELERATOR PEDAL...
  • Page 83 INSTRUMENTS AND CONTROLS MC 40 POWERSHIFT Série 3-E2 MC 50 POWERSHIFT Série 3-E2 MC 60 POWERSHIFT Série 3-E2 MC 70 POWERSHIFT Série 3-E2 2 - 60...
  • Page 84 DESCRIPTION 1 - DRIVER'S SEAT 2 - SAFETY BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - SWITCHS PANEL 5 - LIGHT SWITCH, HORN AND INDICATOR SWITCH 6 - IGNITION SWITCH 7 - BRAKING OIL TANK 8 - WINDSCREEN WASHER TANK 9 - FUSE AND RELAY 10 - ROOF LIGHT 11 - ACCELERATOR PEDAL...
  • Page 85 1 - DRIVER'S SEAT MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M40-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. LONGITUDINAL ADJUSTMENT - Pull locking lever 1 towards the right. - Slide the seat to the required position.
  • Page 86 1 - PNEUMATIC DRIVER'S SEAT (OPTION) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT AND SEAT HEIGHT ADJUSTMENT WEIGHT ADJUSTMENT (FIG. A) It is advised that you adjust the seat according to your weight when sitting. - Switch on lift truck ignition.
  • Page 87 ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) - Support the back-rest, pull the lever and position the back-rest to find the desired position. If you do not support the back-rest when making adjustments, it swings completely forwards. HORIZONTAL SHOCK ABSORBER (FIG. H) In certain conditions (e.g.
  • Page 88 3 - CONTROL AND SIGNAL LIGHTS PANEL MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M40-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 CONTROL INSTRUMENTS A - HOURMETER B - FUEL LEVEL Red zone B1 indicates that you are using the reserve supply and that time of use is limited.
  • Page 89 3 - CONTROL AND SIGNAL LIGHTS PANEL MC 40 POWERSHIFT Série 3-E2 MC 50 POWERSHIFT Série 3-E2 MC 60 POWERSHIFT Série 3-E2 MC 70 POWERSHIFT Série 3-E2 CONTROL INSTRUMENTS A - HOURMETER B - FUEL LEVEL Red zone B1 indicates that you are using the reserve supply and that time of use is limited.
  • Page 90 MC 30 Série 3-E2 M26-2 Série 3-E2 4 - SWITCHS PANEL M30-2 Série 3-E2 NOTE: The location of the switches may vary depending on the options. A - FRONT WINDSCREEN WIPER AND WINDSCREEN WASHER This switch, when set on on the "intermediate" position, the windscreen wiper to be operated and the "down"...
  • Page 91 5 - HORN SWITCH MC 30 Série 3-E2 5 - LIGHT SWITCH, HORN AND INDICATOR SWITCH Optional for MC 30 Série 3-E2 The switch controls the visual and sound alarms. A - All lights are off, the direction indicators do not flash. B - The right hand direction indicators flash.
  • Page 92 - Remove the casing to access fuses F1 to F24. F1 - Light switch power supply, horn and indicators (15A). * F2 - Hazard warning lights power supply (10A). * F3 - Rear windscreen wiper (10A). * - OPTION Roof windscreen wiper (10A). F4 - OPTION Working tail light (10A).
  • Page 93 10 - ROOF LIGHT Optional for MC 30 Série 3-E2 11 - ACCELERATOR PEDAL 12 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M40-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 The pedal acts on the front wheels by means of a hydraulic brake system enabling the slowing down and stopping of the lift truck.
  • Page 94 14 - GEAR LEVER AND TRANSMISSION CUT-OFF MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M40-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 In order to change speeds, it is necessary to cut the transmission by pressing the button 1 on the lever.
  • Page 95 16 - FORWARD/REVERSE LEVER AND SPEED SELECTOR MC 40 POWERSHIFT Série 3-E2 MC 60 POWERSHIFT Série 3-E2 MC 50 POWERSHIFT Série 3-E2 MC 70 POWERSHIFT Série 3-E2 FORWARD/REVERSE LEVER When operating this control, the lift truck should be travelling at low speed and not accelerating.
  • Page 96 16 - PARKING BRAKE LEVER To prevent accidental loosening or release, the lever is fitted with safety locking. - To apply the parking brake, pull the lever backwards (position A). - To loosen the parking brake, release and push the lever forwards (position B). 17 - HYDRAULIC CONTROLS Do not attempt to alter the hydraulic system pressure by interfering with the pressure regulating valve.
  • Page 97 23 - FRONT LIGHTS Optional for MC 30 Série 3-E2 A - Left front indicator. B - Left front sidelight. C - Left front dipped headlight and main beam. D - Right front sidelight. E - Right front dipped headlight and main beam.
  • Page 98 2 - 75...
  • Page 99 TOWING PIN AND HOOK Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the authorised gross vehicle weight, tractive effort and maximum vertical force on the coupling point. This information is given on the manufacturer's plate fixed to each lift truck (see: 2 - DESCRIPTION: IDENTIFICATION OF THE LIFT TRUCK).
  • Page 100 2 - 77...
  • Page 101 DESCRIPTION AND USE OF ELECTRIC AND HYDRAULIC OPTIONS 1 - REVOLVING LIGHT The revolving light is dismountable to make it possible, for example, to reduce the bulkiness of the lift truck or to avoid being stolen. - Loosen nut 1 and remove the revolving light. - Protect mounting 2 with cap 3.
  • Page 102 6 - ADAPTATION OF DISTRIBUTOR’S 4TH ELEMENT ADDITIONAL ACCESSORY - Lever A forward or backward. 7 - ADAPTATION OF BALANCING VALVE ON TILTING CIRCUIT MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M40-4 Série 3-E2 MC 40 POWERSHIFT Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2...
  • Page 103 2 - 80...
  • Page 104 3 - MAINTENANCE 3 - MAINTENANCE 3 - 1...
  • Page 105 3 - 2...
  • Page 106 TABLE OF CONTENTS MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT 3 - 5 FILTERS CARTRIDGES AND BELTS 3 - 6 MC 30 Série 3-E2 3 - 6 M26-2 Série 3-E2 3 - 7 M30-2 Série 3-E2 3 - 7 M26-4 Série 3-E2 3 - 7 M30-4 Série 3-E2...
  • Page 107 3 - 4...
  • Page 108 - Improvements due to experience feedback. - Operator training. - Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
  • Page 109 FILTERS CARTRIDGES AND BELTS MC 30 Série 3-E2 I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 702494 Change: 500 H DRY AIR FILTER CARTRIDGE CYCLONIC PRE-FILTER (OPTION) Part number: 563416 Part number: 224713 Clean: 50 H* Clean: 10 H Change: 500 H* SAFETY DRY AIR FILTER CARTRIDGE...
  • Page 110 FILTERS CARTRIDGES AND BELTS M26-2 Série 3-E2 M26-4 Série 3-E2 M40-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 702494 Change: 500 H DRY AIR FILTER CARTRIDGE CYCLONIC PRE-FILTER (OPTION) Part number: 563416 Part number: 224713...
  • Page 111 FILTERS CARTRIDGES AND BELTS MC 40 POWERSHIFT Série 3-E2 MC 50 POWERSHIFT Série 3-E2 I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 702494 Change: 500 H DRY AIR FILTER CARTRIDGE CYCLONIC PRE-FILTER (OPTION) Part number: 563416 Part number: 224713 Clean: 50 H* Clean: 10 H...
  • Page 112 FILTERS CARTRIDGES AND BELTS MC 60 POWERSHIFT Série 3-E2 MC 70 POWERSHIFT Série 3-E2 I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 473722 Change: 500 H DRY AIR FILTER CARTRIDGE CYCLONIC PRE-FILTER (OPTION) Part number: 563416 Part number: 224713 Clean: 50 H* Clean: 10 H...
  • Page 113 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 114 BRAKE ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER MANITOU Oil BRAKE CIRCUIT 1 L. 490408 Mineral brake fluid ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER 400 g. 161589 1 Kg. 554973 CAB DOOR MANITOU Grease 5 Kg. 554974 Optional for MC 30 Série 3-E2...
  • Page 115 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 116 BRAKE ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER MANITOU Oil BRAKE CIRCUIT 1 L. 490408 Mineral brake fluid ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER 400 g. 161589 1 Kg. 554973 CAB DOOR MANITOU Grease 5 Kg. 554974 Multipurpose HD NLGI 2 20 Kg.
  • Page 117 SERVICING SCHEDULE A = AJUST N = CLEAN After 1 year 1 year C = CHECK P = BLEED the first 2000 4000 D = DESCALE R = CHANGE hours hours 1000 hours hours G = GREASE V = DRAIN hours hours hours...
  • Page 118 A = AJUST N = CLEAN After 1 year 1 year C = CHECK P = BLEED the first 2000 4000 D = DESCALE R = CHANGE hours hours 1000 hours hours G = GREASE V = DRAIN hours hours hours hours STEERING...
  • Page 119 A - DAILY OR EVERY 10 HOURS SERVICE A1 - I.C. ENGINE OIL LEVEL A1/1 CHECK Place the lift truck on level ground with the I.C. engine stopped, and let the oil drain into the sump. - Open the I.C. engine bonnet. - Remove the dipstick 1 (fig.
  • Page 120 A4 - CYCLONIC PREFILTER (OPTION) CLEAN The cleaning interval is given as a guide, however the prefilter must be emptied as soon as impurities reach the MAXI level on the tank. - Loosen nut 1 (fig. A4), remove cover 2 (fig. A4) and empty the tank. - Clean the prefilter unit with a clean dry cloth and reassemble the unit.
  • Page 121 A6 - TYRES PRESSURE AND WHEEL NUTS TORQUE CHECK - Check the condition of the tyres, to detect cuts, protuberances, wear, etc. - Check the torque load of the wheel nuts. Non compliance with this instruction can cause damage and rupture to the wheel bolts and distortion to the wheels.
  • Page 122 3 - 19...
  • Page 123 Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this intervention. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference: 479292).
  • Page 124 B3 - TENSION AND ALIGNMENT OF THE MAST LIFTING CHAINS (MAST WITH SLIDES) CHECK - ADJUST MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 Place the lift truck on level ground with the mast in a vertical position and the forks lifted at approximately 200 mm.
  • Page 125 B4 - MAST WITH ROLLERS B4/1 GREASE MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week.
  • Page 126 B4 - MAST B4/1 GREASE M40-4 Série 3-E2 MC 40 POWERSHIFT Série 3-E2 M50-4 Série 3-E2 MC 50 POWERSHIFT Série 3-E2 To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 working hours or every day.
  • Page 127 B4 - MAST B4/1 GREASE MC 60 POWERSHIFT Série 3-E2 MC 70 POWERSHIFT Série 3-E2 To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 working hours or every day.
  • Page 128 B5 - HYDRAULIC OIL LEVEL B5/1 CHECK Place the lift truck on level ground with the I.C. engine stopped, the mast tilted backwards and lowered as far as possible. - Refer to gauge 1 (fig. B5/1). - The level is correct when it is equidistant between the lower and the upper marks. - If necessary, add oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL).
  • Page 129 B8 - CAB DOOR GREASE Optional for MC 30 Série 3-E2 Clean and lubricate the points 1 (4 lubricators) (fig. B8) with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease. B9 - BATTERY ELECTROLYTE LEVEL B9/1 CHECK Check the electrolyte level in each cell of the battery.
  • Page 130 B11 - REAR AXLE B11/1 GREASE MC 30 Série 3-E2 Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease. 1 - Lubricators of the swivel pins (6 lubricators) (fig. B11/1). 2 - Lubricators of the steering cylinder head axles (4 lubricators) (fig.
  • Page 131 B11 - REAR AXLE B11/1 GREASE M26-4 Série 3-E2 M40-4 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease. - Remove the cover plate 1 (fig. B11/1). 2 - Lubricators of the universal joint: Transmission/Rear axle (3 lubricators) (fig.
  • Page 132 3 - 29...
  • Page 133 C - EVERY 250 HOURS SERVICE Carry out the operations described previously as well as the following operations. C1 - ALTERNATOR/FAN/CRANKSHAFT BELT TENSION CHECK - ADJUST - Open the I.C. engine bonnet. - Check the belt for signs of wear and cracks and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 134 C4 - FRONT AXLE DIFFERENTIAL OIL LEVEL CHECK MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M40-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 MC 40/50 POWERSHIFT Série 3-E2 (up to machine no 218949) MC 60/70 POWERSHIFT Série 3-E2 Place the lift truck on level ground with the I.C.
  • Page 135 D - EVERY 500 HOURS SERVICE Carry out the operations described previously as well as the following operations. D1 - I.C. ENGINE OIL D1/1 DRAIN D2 - I.C. ENGINE OIL FILTER CHANGE Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then stop the I.C.
  • Page 136 D3 - DRY AIR FILTER CARTRIDGE CHANGE In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS. Also, the checking and cleaning periodicity of the cartridge must be reduced (up to 250 hours in a heavily laden dust atmosphere and with pre-filtration).
  • Page 137 D5 - TRANSMISSION OIL FILTER D5/1 CHANGE MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M40-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 - Remove the cover plate 1 (fig. D5/1). - Unscrew and discard the transmission oil filter 2 (fig. D5/2). - Carefully clean the filter head with a clean, lint-free cloth.
  • Page 138 D7 - HYDRAULIC RETURN OIL FILTER CARTRIDGE CHANGE Stop the I.C. engine and remove the pressure from the circuits by acting on the hydraulic controls. Thoroughly clean the outside of the filter and its surroundings before any intervention in order to prevent any risk of polluting the hydraulic circuit. - Open the I.
  • Page 139 D11 - FRONT AXLE DIFFERENTIAL OIL DRAIN MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M40-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 MC 40/50 POWERSHIFT Série 3-E2 (up to machine no 218949) MC 60/70 POWERSHIFT Série 3-E2 Place the lift truck on level ground with the I.C.
  • Page 140 3 - 37...
  • Page 141 E - EVERY 1000 HOURS SERVICE Carry out the operations described previously as well as the following operations. E1 - FUEL TANK E1/1 CLEAN While carrying out these operations, do not smoke or work near a flame. Place the lift truck on level ground with the I.C. engine stopped. - Inspect the parts susceptible to leaks in the fuel circuit and in the tank.
  • Page 142 E3 - TRANSMISSION OIL E3/1 DRAIN E4 - TRANSMISSION HOUSING STRAINER CLEAN MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M40-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 Place the lift truck on level ground with the I.C. engine stopped, the transmission oil still warm.
  • Page 143 E3 - TRANSMISSION OIL E3/1 DRAIN MC 40 POWERSHIFT Série 3-E2 MC 60 POWERSHIFT Série 3-E2 MC 50 POWERSHIFT Série 3-E2 MC 70 POWERSHIFT Série 3-E2 Place the lift truck on level ground with the I.C. engine stopped, the transmission oil still warm.
  • Page 144 E5 - HYDRAULIC OIL E5/1 DRAIN E6 - SUCTION STRAINER FOR HYDRAULIC OIL TANK CLEAN E7 - FILTER CAP FOR HYDRAULIC OIL TANK CHANGE Place the lift truck on level ground with the I.C. engine stopped, the mast tilted backwards and lowered as far as possible.
  • Page 145 E8 - SEAT BELT CHECK SEAT BELT WITH TWO ANCHORING POINTS - Check the following points: • Fixing of the anchoring points on the seat. • Cleanness of the strap and the locking mechanism. • Triggering of the locking mechanism. •...
  • Page 146 E11 - REAR WHEELS REDUCERS OIL DRAIN M26-4 Série 3-E2 M40-4 Série 3-E2 M30-4 Série 3-E2 M50-4 Série 3-E2 Place the lift truck on level ground with the I.C. engine stopped and the reducers oil still warm. Dispose the drain oil in an ecological manner. - Drain and change each rear wheel reducer.
  • Page 147 F - EVERY 2000 HOURS SERVICE Carry out the operations described previously as well as the following operations. F1 - COOLING LIQUID F1/1 DRAIN These operations are to be carried out if necessary or every two years at the beginning of winter.
  • Page 148 3 - 45...
  • Page 149 G - OCCASIONAL MAINTENANCE G1 - F UEL SYSTEM BLEED These operations are to be carried out only in the following cases: • A component of the fuel system replaced. • A drained tank. • Running out of fuel. Ensure that the level of fuel in the tank is sufficient and bleed in the following order: - Open the I.C.
  • Page 150 REAR WHEEL G2/1 For this operation, we advise you to use the hydraulic jack MANITOU Reference 505507. - Fit the jack under the rear axle, as near as possible to the wheel to be changed and adjust the jack (fig. G2/1).
  • Page 151 G3 - LIFT TRUCK Do not tow the lift truck at more than 25 km/h. - Put the forward/reverse lever and the gear shift in neutral (as model of lift truck). - Release the parking brake. - Put the warning lights on. - If the I.C.
  • Page 152 G5 - LIFT TRUCK ON A PLATFORM G5/1 TRANSPORT Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck (see: 2 - DESCRIPTION: CHARACTERISTICS).
  • Page 153 - Unscrew the two screws 1 (fig. G6/1) on the roof and replace them by two rings 2 (fig. G6/2) MANITOU Reference 72422. - Pass the cable onto the upper belt of the mobile upright and fasten the cable onto the rings (fig.
  • Page 154 LIFTING THE OVERHEAD GUARD OR THE CAB G6/6 Check that there is no object in the driver stand which can impede the manoeuvre. - Slowly and slightly tilt the mast forwards and unlock the support stay 5 (fig. G6/6). - Keep lifting the overhead guard or the cab and fit the support stay into its stops 6 (fig. G6/7) as soon as possible.
  • Page 155 3 - 52...
  • Page 156 ADAPTABLE ADAPTABLE ATTACHMENTS ATTACHMENTS IN OPTION ON IN OPTION ON THE RANGE THE RANGE 4 - 1...
  • Page 157 4 - 2...
  • Page 158 TABLE OF CONTENTS INTRODUCTION 4 - 5 TECHNICAL SPECIFICATIONS OF ATTACHMENTS (MAST WITH ROLLERS) 4 - 6 MC 30 Série 3-E2 4 - 6 M26-2 Série 3-E2 4 - 6 M30-2 Série 3-E2 4 - 6 M26-4 Série 3-E2 4 - 6 M30-4 Série 3-E2 4 - 6 TECHNICAL SPECIFICATIONS OF ATTACHMENTS (MAST WITH ROLLERS)
  • Page 159 4 - 4...
  • Page 160 Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS). The manufacturer's liability will be denied in case of modification or of attachment adaptation carried out without his knowing it.
  • Page 161 TECHNICAL SPECIFICATIONS OF ATTACHMENTS (MAST WITH ROLLERS) MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 STANDARDISED SIDE-SHIFT CARRIAGE Double Mast With All-Round Vision Double Mast With Total Free-Acting Lift ***: Triple Mast With All-Round Vision ****: Triple Mast With Free-Acting Lift TDL 100E-SS-B686 - 1470 TDL 100E-SS-E089 - 1750 TDL 100E-SS-E160 - 2000...
  • Page 162 DIGGING BUCKET SP 500 30N AD S3 SP 500 30NL AD S3 PART NUMBER 654450 654451 Rated capacity 500 L/900 Kg 500 L/900 Kg Width 1648 mm 2022 mm Teeth Weight 420 Kg 450 Kg DIGGING BUCKET SP 700 40N AD S2 SP 1000 40N AD S2 PART NUMBER 654458...
  • Page 163 CEREAL AND FERTILIZER BUCKET BCE 1500 40N BCE 2000 40N PART NUMBER 556296 556297 Rated capacity 1500 L/1800 Kg 2000 L/2400 Kg Width 2100 mm 2100 mm Weight 775 Kg 870 Kg 4 - 8...
  • Page 164 CONCRETE BUCKET (ADAPTABLE ON FORKS) BB 500 S4 BBH 500 S4 REFERENCE 654409 654410 Nominal load capacity 500 L/1300 Kg 500 L/1300 Kg Width 1100 mm 1100 mm Weight 210 Kg 230 Kg CONCRETE BUCKET WITH SPOUT (ADAPTABLE ON FORKS) BBG 500 S4 BBHG 500 S4 REFERENCE...
  • Page 165 TECHNICAL SPECIFICATIONS OF ATTACHMENTS (MAST WITH ROLLERS) M40-4 Série 3-E2 MC 40 POWERSHIFT Série 3-E2 M50-4 Série 3-E2 MC 50 POWERSHIFT Série 3-E2 STANDARDISED SIDE-SHIFT CARRIAGE M40-4 Série 3-E2 MC 40 POWERSHIFT Série 3-E2 *: Double Mast With All-Round Vision TDL 40N 1670 TDL 50N 2000 **: Double Mast With Free-Acting Lift...
  • Page 166 LOAD BACK REST PART NUMBER 572788 572790 Width 1670 mm 2000 mm Weight 56 Kg 63 Kg STANDARD DOUBLE SIDE-SHIFT CARRIAGE M40-4 Série 3-E2 MC 40 POWERSHIFT Série 3-E2 DOUBLE TDLA 40N PART NUMBER 572401 Rated capacity 2 x 2000 Kg Side-shift 2x150/100 mm Width...
  • Page 167 DIGGING BUCKET M40-4 Série 3-E2 MC 40 POWERSHIFT Série 3-E2 SP 700 40N AD S2 SP 1000 40N AD S2 PART NUMBER 654458 654459 Rated capacity 700 L/1260 Kg 1000 L/1800 Kg Width 2110 mm 2210 mm Teeth Weight 630 Kg 715 Kg M50-4 Série 3-E2 MC 50 POWERSHIFT Série 3-E2...
  • Page 168 SPOUT BUCKET (ADAPTABLE ON FORKS) GL 600 S2 GL 800 S2 REFERENCE 174373 174374 Nominal load capacity 600 L/1320 Kg 800 L/1760 Kg Weight 277 Kg 308 Kg HYDRAULIC KIT TO OPEN THE SPOUT REFERENCE 653750 SPOUT BUCKET (ADAPTABLE ON FORKS) GL 1000 S2 GL 1500 S2 REFERENCE...
  • Page 169 TECHNICAL SPECIFICATIONS OF ATTACHMENTS (MAST WITH ROLLERS) MC 60 POWERSHIFT Série 3-E2 MC 70 POWERSHIFT Série 3-E2 STANDARDISED SIDE-SHIFT CARRIAGE TDLA 100N 1750 TDLA 100N 2000 PART NUMBER 653797 653798 Rated capacity 9000 Kg 9000 Kg Side-shift 2 x 150 mm 2 x 150 mm Width 1750 mm...
  • Page 170 DIGGING BUCKET SP 1000 70N AD S2 SP 1200 70N AD S2 PART NUMBER 654462 654463 Rated capacity 1000 L/1800 Kg 1200 L/2160 Kg Width 2210 mm 2210 mm Teeth Weight 720 Kg 785 Kg LOADING BUCKET SP 1000 70N SD SP 1200 70N SD PART NUMBER 653787...
  • Page 171 TECHNICAL SPECIFICATIONS OF ATTACHMENTS (MAST WITH SLIDES) MC 30 Série 3-E2 M26-2 Série 3-E2 M26-4 Série 3-E2 M30-2 Série 3-E2 M30-4 Série 3-E2 SIDE-SHIFT CARRIAGE TDL 30 A-1320 TDL 30 A-1750 TDL 30 A-2000 PART NUMBER 653791 653792 653793 Rated capacity 2000 Kg 2700 Kg 2700 Kg...
  • Page 172 DIGGING BUCKET SP 500 AD S2 SP 500 L AD S2 PART NUMBER 654452 654453 Rated capacity 500 L/900 Kg 500 L/900 Kg Width 1648 mm 2022 mm Teeth Weight 450 Kg 480 Kg DIGGING BUCKET SP 600 AD (390X1320) S2 SP 600 AD (390X1750) S2 SP 800 AD S2 PART NUMBER 654464...
  • Page 173 CONCRETE BUCKET (ADAPTABLE ON FORKS) BB 500 S4 BBH 500 S4 REFERENCE 654409 654410 Nominal load capacity 500 L/1300 Kg 500 L/1300 Kg Width 1100 mm 1100 mm Weight 210 Kg 230 Kg CONCRETE BUCKET WITH SPOUT (ADAPTABLE ON FORKS) BBG 500 S4 BBHG 500 S4 REFERENCE...
  • Page 174 ATTACHMENT SHIELDS FORK PROTECTOR REFERENCE 227801 BUCKET PROTECTOR NOTE : Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. REFERENCE 206734 206732 206730 Width 1375 mm 1500 mm 1650 mm REFERENCE 235854...
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