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User's Manual
WaterPro
Please read the user's manual before operating the equipment.
®
Models
9000500, 9000501, 9000502,
9000503, 9000600, 9000601,
9000602, 9000603, 9000700,
9000701, 9000702, 9000703,
9000704, 9000705
To receive important product updates register your
product online at
www.labconco.com/productreg.html
or return the attached card and receive FREE
PS Station
LabbyWear™ !
Labconco's Masco
t,
Labb
y the LABster
Labconco Corporation
8811 Prospect Avenue
Kansas City, MO 64132-2696
800-821-5525, 816-333-8811
Fax 816-363-0130
E-Mail
Labconco@labconco.com
Home Page www.labconco.com
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Summary of Contents for Labconco WaterPro PS Station
- Page 1 FREE LabbyWear™ ! Labconco’s Masco Labb y the LABster Labconco Corporation 8811 Prospect Avenue Kansas City, MO 64132-2696 800-821-5525, 816-333-8811 Fax 816-363-0130 E-Mail Labconco@labconco.com Please read the user’s manual before operating the equipment. Home Page www.labconco.com...
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Page 2: Warranty
The warranty for all Labconco products will expire one year from date of installation or two years from date of shipment from Labconco, whichever is sooner, except the following;... -
Page 3: Table Of Contents
Introduction Components Shipped General Description Flow Diagrams Component Identification Specifications Installation Preparation Inspection Installation Electrical Connection Feedwater Quality PS Deionization Cartridge Capacity Feedwater Connection Tubing Installation Validating the Enclosure Drain Connections Safety Precautions Normal Operation Initial Operation and Cartridge Installation Electronic Control Automatic Intermittent Recriculation Ultrafilter Flush Valve Operation... - Page 4 Maintenance UV Lamp Replacement Cartridge Replacement Replacement of Optional Final Filter Replacement of Ultrafilter System Sanitization Replacement Parts Wiring Diagrams Dimensional Drawing Troubleshooting Accessories Shipping Claims Declaration of Conformity...
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Page 5: Introduction
INTRODUCTION Components Shipped Carefully check the contents of the carton for damage that might have occurred in transit. Do not discard the carton or packaging material until all components have been checked against the following component list and the equipment has been installed and tested. As shipped, the carton should contain one the following: Part Number Description... -
Page 6: General Description
INTRODUCTION General Description The Labconco WaterPro PS Polishing Stations have been specifically designed to meet the ultrapure water needs in a variety of laboratory applications. The most basic of WaterPro models, General Chemistry, is ideally suited for typical chemical research labs. The WaterPro PS/HPLC models are specifically designed for demanding analytical chemistry work, involving sensitive instrumentation and requiring the lowest levels of Total Organic Carbon (TOC). -
Page 7: Flow Diagrams
INTRODUCTION Figure 1 Product Service 1-800-522-7658... - Page 8 INTRODUCTION Figure 2 Product Service 1-800-522-7658...
- Page 9 INTRODUCTION Figure 3. Product Service 1-800-522-7658...
- Page 10 INTRODUCTION Figure 4 Product Service 1-800-522-7658...
- Page 11 INTRODUCTION Figure 5 Product Service 1-800-522-7658...
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Page 12: Component Identification
Pressure Regulator. Protects the system from excessive inlet pressure. Factory adjusted and should not require readjustment. Ensures proper recirculation, Call Labconco Product Service before trying to adjust. Recriculation Pump & Motor. Circulates water through the system. This pump is a rotary vane self priming pump that requires water flow for lubrication. - Page 13 INTRODUCTION Product Service 1-800-522-7658...
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Page 14: Specifications
SPECIFICATIONS System Description: Self contained, cartridge water purification system. Technologies: GENERAL CHEMISTRY Activated carbon adsorption, deionization. HPLC ANALYTICAL INSTRUMENT MODELS Activated carbon adsorption, deionization, organic adsorption, and ultraviolet irradiation at both 185 and 254 nm. UF LIFE SCIENCE MODELS Activated carbon adsorption, deionization, ultrafiltration and ultraviolet irradiation at both 185 and 254 nm. - Page 15 SPECIFICATIONS *Actual flow rates for ultrafiltered models could vary as much as ± 15% depending on the membrane. Flow rates determined with new hollow fiber final filter installed. Flow rate from final filter decreases with use. 60 lbs. (27.2 kg) Weight (dry): Feedwater Requirements Type:...
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Page 16: Environmental Conditions
Kit it comes complete with recycling instructions. When you install the new cartridge, place the expanded cartridge in the shipping container and return it to Labconco using the label provided. These cartridges are recycled into useful products rather than taking to our landfills. -
Page 17: Preparation
Do not remove the polishing unit from its shipping box until it is ready to be placed in its final location. Call Labconco at (800) 821-5525 or (816) 333-8811, or return the business reply card to obtain your WaterProfile test kit. Pretreatment of the feedwater will be recommended after analysis. -
Page 18: Ps Deionization Cartridge Capacity
INSTALLATION PS Deionization Cartridge Capacity Product Service 1-800-522-7658... -
Page 19: Feedwater Connection
INSTALLATION Feedwater Connection The supplied feedwater line is 3/8" OD (0.95 cm) rigid plastic tubing. If more tubing is required, refer to Replacement Parts section of this manual. The tubing is inserted into the inlet port identified as A on page 13. At a convenient spot in the supply line, a valve should be installed so the WaterPro PS may be isolated from the feedwater supply when required. -
Page 20: Drain Connections
INSTALLATION NOTE: When connecting the WaterPro PS to a non-pressurized feedwater supply, such as a storage tank, use a tube with at least 1/4" inner diameter. The length of the supply tube should not exceed 5 feet. NOTE: Organic adsorption and deionization cartridges have a finite capacity for purifying water before being exhausted. -
Page 21: Safety Precautions
SAFETY PRECAUTIONS WARNING: Ensure that the unit is connected to electrical service in accordance with local and national electrical codes. Failure to do so may create a fire or electrical hazard. WARNING: Ensure that the WaterPro PS is connected to a prepurified source of water, such as distilled, reverse osmosis or deionized with a conductivity of 100µS or less. -
Page 22: Normal Operation
NORMAL OPERATION Initial Operation and Cartridge Installation (1) Remove the four polypropylene sump bowls by placing the spanner wrench as high as possible around the bowls. Unscrew each bowl by turning clockwise. With a twisting motion, install the carbon filter in the first bowl and other cartridges as indicated in the table below. - Page 23 NORMAL OPERATION Figure 7 (6) After installing new cartridges, the resistivity will slowly increase due to the removal of contaminants in the system and on the cartridges. Rinse up time may be as long as 24 hours before the resistivity equals or exceeds Type 1 specifications (16-18 megohm-cm resistivity). When the unit has set for period of time allow five minutes of operation to assure equivalent water purity throughout the system.
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Page 24: Electronic Control
NORMAL OPERATION Electronic Control (Refer to Figure 8) Figure 8 1. ON/OFF Switch. This switch starts the recirculation and lights the display. When the switch is in the OFF position the pump will automatically start and recirculate four minutes every two hours to prevent the system’s water quality from degrading. -
Page 25: Automatic Intermittent Recriculation
NORMAL OPERATION Automatic Intermittent Recirculation All WaterPro PS Systems are designed to automatically start and recirculate water during periods of nonuse to minimize rinse up time and bacterial growth. The automatic recirculation cycles last for approximately 4 minutes every two hours. This automatic recirculation feature keeps rinse up time to highest purity at a minimum. -
Page 26: Maintenance
MAINTENANCE UV Lamp Replacement (HPLC, Life Science and HPLC/UF, Hybrid Models) The UV lamp should be replaced annually to maintain intensity. To replace lamp, use the following procedure (Refer to Figure 9). (1) Unplug the WaterPro PS system and remove the front cover via the two screws on the front and two screws on the top of the cover. -
Page 27: Replacement Of Ultrafilter
MAINTENANCE Replacement of Ultrafilter – P/N 9104400 On models with Ultrafilters, the Ultrafilter requires replacement if it has been damaged due to sanitization solution or is biofouled and releasing pyrogens of bacteria into the purified water. 1. Unplug the unit and remove four screws from the dispense housing. Lift housing away from dispense module exposing the wiring connector. -
Page 28: System Sanitization
MAINTENANCE System Sanitization Frequency of system cleaning and sanitization will depend directly on the quality of the feedwater and the operating environment of the unit. The unit should be cleaned when needed, such as when the bacterial or organic containment concentrations become unacceptable. SANITIZE ALL MODELS AS FOLLOWS: 1. -
Page 29: Replacement Parts
REPLACEMENT PARTS ITEM PART NO. DESCRIPTION 9047500 Pump Assembly, 115 VAC 9047501 Pump Assembly, 220 VAC 1210101 Motor Pump, 115 VAC 1210102 Motor Pump, 200 VAC 1365000 Check Valve 9105300 Resistivity Cell 9106500 Dispense Valve, 115V 9108900 Dispense Valve, 230V 9103502 Printed Circuit Board 9104400... - Page 30 REPLACEMENT PARTS Product Service 1-800-522-7658...
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Page 31: Wiring Diagrams
WIRING DIAGRAMS Product Service 1-800-522-7658... - Page 32 WIRING DIAGRAMS Product Service 1-800-522-7658...
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Page 33: Dimensional Drawing
DIMENSIONAL DRAWING Product Service 1-800-522-7658... -
Page 34: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSES CORRECTIVE ACTION Unit inoperative, Unit not plugged into outlet Plug the Polishing Station into no display appropriate electrical service. Circuit breaker tripped/fuse Reset circuit breaker/replace blown fuse. Power switch is in the off Press power button to switch position system on. - Page 35 TROUBLESHOOTING PROBLEM CAUSES CORRECTIVE ACTION Water quality Polishing loop resistivity cell is Replace cell. display acting defective erratically (cont.) Polished water Cartridges are past expiration The shelf life of unopened will not rinse up to date cartridges is two years from the desired quality date of manufacture.
- Page 36 TROUBLESHOOTING PROBLEM CAUSES CORRECTIVE ACTION Odor from Bacterial growth on the filters Remove old filters. Sanitize polished water system. Install new filters. Old DI filters. DI resins Remove old filters. Sanitize breaking down system. Install new filters. Product Service 1-800-522-7658...
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Page 37: Accessories
ACCESSORIES Accessories Part # Description 9077400 Support Stand – For mounting WaterPro PS on bench. Rests on countertop or other horizontal surface. 9113200 WaterPro RO/PS Mobile Stand Allows the mounting of a RO and PS on the same mobile stand. Replacement Cartridges Components Model... -
Page 38: Shipping Claims
NOTE: Do not return goods. Goods returned without prior authorization will not be accepted. Labconco Corporation and its dealers are not responsible for shipping damage. Claims must be filed directly with the freight carrier by the recipient. If authorization has been received to return this product, by accepting this approval, the user assumes all responsibility and liability for biological and chemical decontamination and cleansing. -
Page 39: Declaration Of Conformity
Product Service 1-800-522-7658... -
Page 40: Product Registration Card
❑ Labconco Literature ❑ Trade Show ❑ Internet/WWW ❑ Other (please specify) ________________________ What factors most influenced your decision to purchase this Labconco product? ( Number up to 3, #1 being the most important __ Appearance __ Reputation __ Service Program... - Page 41 LabbyWear is the official uniform ™ of LABsters everywhere! Be a LABster! As a token of our thanks for returning your Product Registration Card, we would like to send you the LabbyWear of your choice. Please select from one of the three items listed or collect Labby Bucks and redeem for other LabbyWear merchandise.
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