Scheppach HM140L Manual

Explanation of the symbols on the product

Symbols are used in this manual to draw your attention to potential hazards. The safety symbols and the accompanying explanations must be fully understood. The warnings themselves will not rectify a hazard and cannot replace proper accident prevention measures.

	Read the operating manual to reduce the risk of injury.
	Wear hearing protection. Excessive noise can result in a loss of hearing.
	Wear a dust protection mask. When machining wood and other materials, harmful dust may be generated. Do not machine material containing asbestos!
	Wear safety goggles. Sparks created during work or fragments, chippings and dust ejected by the product can case sight loss.
	Attention! Danger of injury! Do not reach into saw blade while it is running!
	Attention! Laser beam
	Protection class II (double insulation)
Attention!	We have marked points in this operating manual that impact your safety with this symbol.

Introduction

Manufacturer:
Scheppach GmbH
Günzburger Straße 69 D-89335 Ichenhausen

Dear Customer,
We hope your new product brings you much enjoyment and success.

Note:
In accordance with the applicable product liability laws, the manufacturer of this product assumes no liability for damage to the product or caused by the product arising from:

• Improper handling
• Non-compliance with the operating manual
• Repairs carried out by third parties, unauthorised specialists
• Installing and replacing non-original spare parts
• Application other than specified
• Failure of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 57113 / VDE0113 not being observed

Note:
Read through the complete text in the operating manual before installing and commissioning the device. This operating manual should help you to familiarise yourself with your product and to use it for its intended purpose.
The operating manual includes important instructions for the safe, proper and economic operation of the product, for avoiding danger, for minimising repair costs and downtimes and for increasing the reliability and extending the service life of the product. In addition to the safety instructions in this operating manual, you must also observe the regulations applicable to the operation of the product in your country. Keep the operating manual package with the power tool at all times and store it in a plastic cover to protect it from dirt and moisture. They must be read and carefully observed by all operating personnel before starting the work.
The product may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards.
The required minimum age must be observed.
In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules relating to the operation of such products must also be observed. We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

Product description

(Fig. 1 - 17)

1. Handle
2. On/off switch
3. Locking switch
4. Moving saw blade guard
5. Moveable stop rail
6. Stop rail
7. Workpiece support
8. Fixed saw table
9. Table inlay
10. Locking handle
11. Indexed position lever
12. Pointer
13. Scale
14. Rotary table
15. Clamping device
16. Set screw for moveable stop rail
17. Laser / LED
18. Dust bag
19. Machine head
20. Sawing shaft lock
21. Machine head locking pin
22. Scale
23. Pointer
24. Locking screw (incline machine head)
    1. Locking pin
25. Cable routing
26. Slide rail locking screw
27. Screw for cutting depth limiting
28. Stop for cutting depth limiting
29. Adjustment screw (45°)
30. Adjustment screw (90°)
31. Locking screw for workpiece support
32. Laser screw
33. Outer flange
34. Flange screw
35. Saw blade
36. Inner flange
37. Laser on/off switch
    1. 90° engineers square (not included in the scope of delivery)
    2. 45° engineers square (not included in the scope of delivery)
    3. Hexagon spanner

Scope of delivery

Proper use

The mitre and trim saw is used for the cutting of wood and plastic, according to the machine size. The saw is not suitable for the cutting of firewood.

Do not use the device to cut materials other than those described in the operating manual.

The supplied saw blade is only intended for the sawing of wood! Do not use this blade for sawing firewood!
The product may only be used in the intended manner. Any use beyond this is improper. The user/operator, not the manufacturer, is responsible for damages or injuries of any type resulting from this.
An element of the intended use is also the observance of the safety instructions, as well as the assembly instructions and operating information in the operating manual.
Only suitable saw blades may be used for the machine.
The use of any type of cutting wheels is prohibited. The product may only be operated with original parts and original accessories from the manufacturer. The safety, operating and maintenance specifications of the manufacturer, as well as the dimensions specified in the technical data, must be observed.
Persons who operate and maintain the product must be familiar with the manual and must be informed about potential dangers.
The liability of the manufacturer and resulting damages are excluded in the event of modifications of the product.
Please note that our equipment was not designed with the intention of use for commercial or industrial purposes. We assume no guarantee if the device is used in commercial or industrial applications, or for equivalent work.

Safety instructions

General power tool safety warnings

Read all safety information, instructions, illustrations and technical data for this product.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" used in the safety instructions refers to mains-powered electrical tools (with a mains cable) and battery-powered electrical tools (without a mains cable).

1. Work area safety
   1. Keep your work area clean and well-lit. Cluttered or dark areas invite accidents.
   2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
   4. Remove any adjusting key or screwdriver before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
   7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
   8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
2. Electrical safety
   1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
   2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
      Damaged or entangled cords increase the risk of electric shock.
   5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
   7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
   8. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
3. Personal safety
   1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
   2. Wear personal protective equipment and always safety goggles. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
   3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or rechargeable battery, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
4. Power tool use and care
   1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   3. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such precautionary measures reduce the risk of starting the power tool accidentally.
   4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
   5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
5. Service
   1. Only have your electric tool repaired by qualified specialists and only with original spare parts. This will ensure that the safety of the power tool is maintained.

This power tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain circumstances. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the power tool.

Safety instructions for chop and mitre saws

1. Mitre saws are intended to cut wood or woodlike products, they cannot be used with abrasive cut-off wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive dust causes moving parts such as the lower protective cover to jam. Sparks from abrasive cutting will burn the lower protective cover, the kerf insert and other plastic parts.
2. Use clamps to support the workpiece whenever possible. If supporting the workpiece by hand, you must always keep your hand at least 100 mm from either side of the saw blade. Do not use this saw to cut pieces that are too small to be securely clamped or held by hand. If your hand is placed too close to the saw blade, there is an increased risk of injury from blade contact.
3. The workpiece must be stationary and clamped or held against both the fence and the table. Do not feed the workpiece into the blade or cut "freehand" in any way. Unrestrained or moving workpieces could be thrown at high speeds, causing injury.
4. Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut, raise the saw head and pull it out over the workpiece without cutting. Start the motor, press the saw head down and push the saw through the workpiece. Cutting on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator.
5. Never cross your hand over the intended line of cutting either in front or behind the saw blade. Supporting the workpiece "cross handed" i.e. holding the workpiece to the right of the saw blade with your left hand or vice versa is very dangerous.
6. Do not reach behind the fence while the blade is spinning. Observe the 100 mm safety distance between hands and the rotating saw blade (this applies to both sides of the saw blade, e.g. also when removing waste pieces of wood). The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured.
7. Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it with the outside bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence and table along the line of the cut. Bent or warped workpieces can twist or shift and may cause binding on the spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece.
8. Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed.
9. Only cut one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or braced and may bind on the blade or shift during cutting.
10. Ensure the mitre saw is mounted or placed on a level, firm work surface before use. A level and firm work surface reduces the risk of the mitre saw becoming unstable.
11. Plan your work. Every time you adjust the bevel or mitre angle setting, make sure the adjustable fence is set correctly to support the workpiece and will not interfere with the blade or the protective cover. Without turning the tool "ON" and with no workpiece on the table, move the saw blade through a complete simulated cut to assure there will be no interference or danger of cutting the fence.
12. Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is wider or longer than the table top. Workpieces that are longer or wider than the table of the chop and mitre saw can tip if they are not properly supported. If the cut-off piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade.
13. Do not use another person as a substitute for a table extension or as additional support. Unstable support of the workpiece can lead to the blade becoming jammed. Also, the workpiece could shift during the cutting process, pulling you or your assistant into the rotating blade.
14. The cut-off piece must not be jammed or pressed by any means against the spinning saw blade. If confined, i.e. using length stops, the cut-off piece could get wedged against the blade and thrown violently.
15. Always use a clamp or a fixture designed to properly support round material such as rods or tubing. Rods have a tendency to roll while being cut, causing the blade to "bite" and pull the work with your hand into the blade.
16. Let the blade reach full speed before contacting the workpiece. This will reduce the risk of the workpiece being thrown.
17. If the workpiece or blade becomes jammed, turn the mitre saw off. Wait for all moving parts to stop and disconnect the plug from the power source and/or remove the rechargeable battery. Then, remove the jammed material. If you continue sawing with such jamming this can result in a loss of control or to the chop and mitre saw being damaged.
18. After finishing the cut, release the switch, hold the saw head down and wait for the blade to stop before removing the cut-off piece. Reaching with your hand near the coasting blade is dangerous.
19. Hold the handle firmly when making an incomplete cut or when releasing the switch before the saw head is completely in the down position. The braking action of the saw may cause the saw head to be suddenly pulled downward, causing a risk of injury.

Safety instructions for the use of saw blades

1. Do not use damaged or deformed saw blades.
2. Do not use saw blades with cracks. Separate cracked saw blades. Repairs are not permitted.
3. Do not use saw blades made of high speed steel.
4. Check the condition of the saw blades before using the sliding cross-cut mitre saw.
5. Make sure that a suitable saw blade for the material to be cut is selected.
6. Only use saw blades recommended by the manufacturer. Saw blades designed to cut wood and similar materials must comply with EN 847-1.
7. Do not use saw blades made of high-speed alloy steel (HSS steel).
8. Only use saw blades for which the maximum permissible speed is not lower than the maximum spindle speed of the sliding cross-cut mitre saw, and which are suitable for the material to be cut.
9. Observe the direction of rotation of the saw blade.
10. Only use saw blades if you have mastered their use.
11. Observe the maximum speed. The maximum speed specified on the saw blade may not be exceeded. If specified, observe the speed range.
12. Clean dirt, grease, oil and water off of the clamping surfaces.
13. Do not use any loose reducing rings or bushes for the reducing of holes on saw blades.
14. Make sure that fixed reducer rings for securing the saw blade have the same diameter and have at least 1/3 of the cutting diameter.
15. Make sure that fixed reducer rings are parallel to each other.
16. Handle saw blade with caution. They are ideally stored in the originally package or special containers. Wear protective gloves in order to improve grip and to further reduce the risk of injury.
17. Prior to the use of saw blades, make sure that all protective devices are properly fastened.
18. Prior to use, ensure that the saw blade meets the technical requirements of this sliding cross-cut mitre saw, and is properly fastened.
19. Only use the supplied saw blade for cutting wood, never for the processing of metals.
20. Use only a saw blade with a diameter that matches the specifications on the saw.
21. Use additional workpiece supports if this is necessary for the stability of the workpiece.
22. Workpiece support extensions must always be secured and used during work.
23. Replace table inlays when worn!
24. Avoid overheating the saw teeth.
25. When sawing plastic, avoid melting of the plastic. Use the appropriate saw blades for this purpose. Replace damaged or worn saw blades immediately. When the saw blade overheats, stop the machine. Allow the saw blade to cool down before using the machine again.

Attention! Laser beam Do not look into the beam! Class 2 laser

Protect yourself and you environment from accidents using suitable precautionary measures!

• Do not look directly into the laser beam with unprotected eyes.
• Never look into the path of the beam.
• Never point the laser beam towards reflecting surfaces and persons or animals. Even a laser beam with a low output can cause damage to the eyes.
• Caution - methods other than those specified here can result in dangerous radiation exposure.
• Never open the laser module. Unexpected exposure to the beam can occur.
• If the mitre saw is not used for an extended period of time, the batteries should be removed.
• The laser may not be replaced with a different type of laser.
• Repairs of the laser may only be carried out by the laser manufacturer or an authorised representative.

Residual risks

The product has been built according to state-ofthe-art and the recognised technical safety rules. However, individual residual risks can arise during operation.
Despite use as intended, specific risk factors cannot be entirely eliminated. Due to the design and layout of the machine, the following risks remain:

• Contact with the saw blade in the exposed sawing area.
• Reaching into the running saw blade (cutting injury).
• Kick-back of workpieces and workpiece parts.
• Saw blade breakage.
• Ejection of faulty carbide parts of the saw blade.
• Hearing damage when the necessary hearing protection is not used.
• Harmful emissions of wood dusts during use in enclosed areas.
• Health hazard due to electrical power, with the use of improper electrical connection cables.
• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.
• Residual risks can be minimised if the "Safety Instructions" and the "Intended Use" together with the operating manual as a whole are observed.
• Avoid accidental starting of the product: the operating button may not be pressed when inserting the plug in a socket.
• Use the tool attachment that is recommended in this operating manual. This is how to ensure that your product provides optimum performance.
• Keep your hands away from the working area when the product is in operation.
• Do not unnecessary stress the machine: too much pressure when sawing will damage the saw blade quickly. This results in reduced output of the machine in the processing and in cut precision.
• When cutting plastic material, please always use clamps: the parts which should be cut must always be fixed between the clamps.
• Before performing setting or maintenance work, release the start button and pull out the power plug.

Technical data

* Operating mode S6, uninterrupted, periodic operation. The mode comprises of a start-up period, a time with constant load and an idle time. The operating time is 5 mins, the relative duty cycle is 40% of the operating time.
** Operating mode S1: Continuous operation with constant load.
The workpiece must have a minimum height of 3 mm and a minimum width of 10 mm. Make sure that the workpiece is always secured with the clamping device.

Noise and vibration
The noise and vibration levels have been determined in accordance with EN 62841.

Wear hearing protection.
Excessive noise can result in a loss of hearing. Total vibration emission values (vector sum of three directions) determined per EN 62841.

Unpacking

• Open the packaging and carefully remove the product.
• Remove the packaging material, as well as the packaging and transport safety devices (if present).
• Check whether the scope of delivery is complete.
• Check the product and accessory parts for transport damage. In the event of complaints the carrier must be informed immediately. Later claims will not be recognised.
• If possible, keep the packaging until the expiry of the warranty period.
• Familiarise yourself with the product by means of the operating manual before using for the first time.
• With accessories as well as wearing parts and replacement parts use only original parts. Spare parts can be obtained from your specialist dealer.
• When ordering please provide our article number as well as type and year of manufacture for the product.

The product and the packaging material are not children's toys! Do not let children play with plastic bags, films or small parts! There is a danger of choking or suffocating!

Attachment and operation

ATTENTION!
Always make sure the product is fully assembled before commissioning!

• The machine must be securely installed, i.e. bolted down on a workbench, machine stand or similar.
  Use the holes in the machine frame for this.
• Prior to commissioning, all covers and safety devices must be mounted correctly.
• The saw blade must be able to run freely.
• In case of previously machined wood, be aware of any foreign objects, such as nails or screws, etc.
• Before pressing the on/off switch, make sure that the saw blade is correctly fitted, and that moving parts run smoothly.
• Before connecting the machine, make certain that the data on the type plate matches with the mains power data.

Setting up the saw

(Fig. 1 - 8)

• To adjust the rotary table (14), push the locking knob (10) downwards and pull the lower indexed position lever (11) upwards with your index finger.
• Rotate the rotary table (14) and pointer (12) to the desired angle on the scale (13) and lock in place by folding up the locking knob (10).
• The saw is unlocked from the lower position by gently pressing down on the machine head (19) and, at the same time, pulling out the locking pin (21) from the engine mount.
• Swivel the machine head (19) upwards.
• The clamping device (15) can be attached to both sides of the fixed saw table (8). Insert the clamping device (15) into the hole provided on the rear side of the stop rail (6) and secure it with the screw.
• Attach the workpiece supports (7) to the fixed saw table (8) as shown in Fig. 6, 7 & 8 and push all the way through. Secure the shafts with the locking screws to prevent them from slipping out accidentally. Then fasten in the desired position with the locking screw for the moveable stop rail (16).
• The machine head (19) can be tilted to the left to max. 45° by loosening the locking screw (24). The locking pin (24a) must be loosened to tilt the machine head (19) to the right to max. 45°.

Fine adjustment of the stop for 90° chop cut

(Fig. 3, 5, 19)
Engineers square (a) not included in the scope of delivery.

• Lower the machine head (19) and fix it with the locking pin (21).
• Loosen the locking screw (24).
• Place the engineers square (a) between the saw blade (35) and the rotary table (14).
• Loosen the counternut (d). Adjust the adjustment screw (30) until the angle between the saw blade (35) and the rotary table (14) is 90°.
• Retighten the counternut (d) to lock the setting.
• Then check the position of the angle display. If necessary, loosen the pointer (23) with a Phillips screwdriver, set the scale (22) to 0° position and re-tighten the pointer (23).

Fine adjustment of the stop for 45° mitre cut

(Fig. 3, 5, 2)
Engineers square (b) not included in the scope of delivery.

• Lower the machine head (19) and fix it with the locking pin (21).
• Fix the rotary table (14) in the 0° position.
• Loosen the locking screw (24) and tilt the machine head (19) to the left, to 45°, using the handle (1).
• Place 45° stop bracket (b) between saw blade (35) and rotary table (14).
• Loosen the counternut (c). Adjust the adjustment screw (29) until the angle between the saw blade (35) and the rotary table (14) is exactly 45°.
• Retighten the counternut (c) to lock the setting.

90° chop cut and rotary table 0°

(Fig. 1, 2, 8, 10)
In the case of cutting widths up to approx. 100 mm it is possible to fix the traction function of the saw with the locking screw (26) in the rear position. In this position the machine can be operated in chop cutting mode. If the cutting width is over 100 mm then it is necessary to ensure that the locking screw (26) is loose and the machine head (19) can move.
Attention! For 90° mitre cuts, the moveable stop rail (5) must be fixed in the inner position.

• Loosen the locking screw (16) for the moveable stop rail and push the moveable stop rail (5) inwards.
• The moveable stop rail (5) must be locked in a position far enough from the inner position that the distance between the stop rail (5) and the saw blade (35) is no more than 5 mm.
• Before making the cut, check that no collision could occur between the stop rail (5) and the saw blade (35).
• Tighten the set screw (16) again.
• Move the machine head (19) to the upper position.
• Use the handle (1) to push back the machine head (19) and fix it in this position if required (dependent on the cutting width).
• Place the wood to be cut against the stop rail (6) and on the rotary table (14).
• Secure the material with the clamping device (15) on the fixed saw table (8) to prevent it from shifting during the cutting process.
• Unlock the locking switch (3) and press the on/off switch (2) to switch the motor on.
• With the slide rail fixed (25): Move the machine head (19) with the handle (1) evenly and with light pressure downwards until the saw blade (35) has cut through the workpiece.
• With the drag guide (25) not fixed in place: pull the machine head (19) all the way to the front. Lower the handle (1) to the very bottom by applying steady and light downward pressure. Now push the machine head (19) slowly and steadily to the very back until the saw blade (35) has completely cut through the work piece.
• When the sawing process is finished, return the machine head to the upper resting position and release the ON/OFF switch (2).
  Attention! The return spring automatically raises the machine. Do not let go of the handle (1) after finishing cutting but move the machine head slowly upwards with light counter-pressure.

90° chop cut and rotary table 0°- 45°

(Fig. 1, 12)
Angled cuts of 0° - 45° to the stop rail to the left and right can be carried out with the chop saw. Attention! For 90° mitre cuts, the moveable stop rail (5) must be fixed in the inner position.

• Loosen the locking screw (16) for the moveable stop rail (5) and push the moveable stop rail (5) inwards.
• The moveable stop rail (5) must be locked in a position far enough from the inner position that the distance between the stop rail (5) and the saw blade (35) is no more than 5 mm.
• Before making the cut, check that no collision could occur between the stop rail (5) and the saw blade (35).
• Tighten the set screw (16) again.
• Turn the locking knob (10) counter-clockwise and pull the lower indexed position lever (11) upwards with your index finger.
• Use the locking knob (10) to adjust the rotary table (14) to the desired angle. The pointer (12) on the rotary table (14) must match the desired angle on the scale (13) on the fixed saw table (8).
• Turn the locking knob (10) clockwise to fix the rotary table (14) in place.
• Make a cut as described in point 90° chop cut and rotary table 0°.

0°- 45° mitre cut and rotary table 0°

(Fig. 1, 2, 5, 11)
Mitre cut of 0° - 45° to the stop rail to the left and right can be carried out with the chop saw. Attention! For bevel cuts (inclined saw head), the moveable stop rail (5) must be fixed in the outer position.

• Loosen the locking screw (16) on the moveable stop rail (5) and push the moveable stop rail (5) outwards.
• The moveable stop rail (5) must be locked in a position far enough from the inner position that the distance between the stop rail (5) and the saw blade (35) is at least 5 mm.
• Before making the cut, check that no collision could occur between the stop rail (5) and the saw blade (35).
• Tighten the set screw (16) again.
• Move the machine head (19) to the upper position.
• Fix the rotary table (14) in the 0° position.
• Loosen the locking screw (24) and tilt the machine head (19) to the left with the handle (1) until the pointer (23) points to the desired angle on the scale (22).
  Retighten the locking screw (24).
• Make a cut.

0°- 45° mitre cut and rotary table 0°- 45°

(Fig. 1, 2, 6, 12)
The chop saw can be used for mitre cuts of 0°- 45° to the left and right of the work surface and of 0°- 45° to the stop rail (double mitre cut).
Attention! For bevel cuts (inclined saw head), the moveable stop rail (5) must be fixed in the outer position.

• Loosen the locking screw (16) on the moveable stop rail (5) and push the moveable stop rail (5) outwards.
• The moveable stop rail (5) must be locked in a position far enough from the inner position that the distance between the stop rail (5) and the saw blade (35) is at least 5 mm.
• Before making the cut, check that no collision could occur between the stop rail (5) and the saw blade (35).
• Tighten the set screw (16) again.
• Move the machine head (19) to the upper position.
• Turn the locking knob (10) counter-clockwise and pull the lower indexed position lever (11) upwards with your index finger to release the rotary table.
• Use the locking knob (10) to adjust the rotary table (14) to the desired angle (see also point 90° chop cut and rotary table 0°- 45°).
• Turn the locking knob (10) clockwise to fix the rotary table (14) in place.
• Loosen the locking screw (24) and use the handle (1) to tilt the machine head (19) to the left to the desired angle (see also point 0°- 45° mitre cut and rotary table 0°).
• Retighten the locking screw (24).
• Make a cut.

Restricting the cutting depth

(Fig. 3)

• The cutting depth can be seamlessly adjusted with the screw (27). To do so, loosen the knurled nut on the screw (27). Set the desired cutting depth by screwing in or unscrewing the screw (27). Then retighten the knurled nut on the screw (27).
• Check the setting with a test cut.

Dust bag

(Fig. 1)

• The saw is equipped with a dust bag (18) for sawdust.
• Squeeze the wings of the metal ring on the dust bag (18) together and slide it over the discharge port near the motor.
• The dust bag (18) can be emptied via the zip on the underside.

Replacing the saw blade

(Fig. 14 - 17)
Pull out the mains plug!
Attention! Wear protective gloves when changing the saw blade! Danger of injury!

• Swivel the machine head (19) upwards.
• Loosen the screw (f) of the flange cover so that it can move freely.
• Fold the saw blade guard (4) up sufficiently that the recess in the saw blade guard (4) is above the flange screw (34).
• With one hand, fit the Allen key (c) to the flange screw (34).
• Firmly press the saw shaft lock (20), and slowly turn the flange screw (34) clockwise. After max. one turn, the saw shaft lock (20) engages.
• Then undo the flange screw (34), by applying a slightly greater force in a clockwise direction.
• Fully unscrew the flange screw (34) and remove the outer flange (33).
• Remove the saw blade (35) from the inner flange (36) and pull it out downwards.
• Carefully clean the flange screw (34), outer flange (33) and inner flange (36).
• Insert the new saw blade (35) in the reverse sequence and tighten.
• Attention! The cutting angle of the teeth, i.e. the direction of rotation of the saw blade (35), must correspond to the direction of the arrow on the housing.
• Move the guide bar into position and tighten the screw (f) again.
• Before continuing work, check that the safety devices are functioning properly.
• Attention! After each saw blade change, check that the saw blade (35) runs freely in the table inlay (9) in vertical position as well as when tilted to 45°.
• Attention! Changing and aligning the saw blade (35) must be carried out properly.

Laser/LED operation

(Fig. 18)

• Press 1x: Laser ON / LED OFF
• Press 2x: Laser OFF / LED ON
• Press 3x: Laser ON / LED ON
• Press 4x: Laser OFF / LED OFF

Calibrating the laser

(Fig. 13)
If the laser (17) is no longer showing the correct cutting line, it can be readjusted.
Loosen the laser screws (32) and adjust the laser by sliding it sideways such that the laser beam hits the cutting teeth of the saw blade (35).

Transport

(Fig. 1, 3, 4)

• To lock the rotary table (14), turn the locking knob (10) clockwise.
• Push the machine head (19) downwards and lock it with the locking pin (21). The saw is now locked in the lower position.
• Fix the saw's slide function with the locking screw for slide rail guide (26) in rear position.
• Carry the machine by the fixed saw table (8).

Maintenance

Pull out the mains plug before carrying out any setting, servicing or repair work!

General maintenance tasks
Wipe swarf and dust off the machine from time to time with a cloth. Oil the rotating parts once monthly to extend the life of the tool. Do not oil the motor. Do not use corrosive agents for cleaning the plastic.

Brush inspection
If the machine is new, check the carbon brushes after the first 50 operating hours or if a new brush has been mounted. After the initial check, check every 10 operating hours.
If the carbon is worn down to a length of 6 mm, or the spring or the shunt wire is burnt or damaged, both brushes must be replaced. If the brushes are found to be usable after removal, they can be reinstalled.

Replacing the table inlay Danger!
With a damaged table inlay (9) there is a risk of small parts jamming between table inlay (9) and saw blade (35) and jamming the saw blade (35).
Immediately replace damaged table inlays (9)!

• Unscrew the screws on the table inlay (9). If required, turn rotary table (14) and incline machine head (19) to be able to reach the screws.
• Remove the table inlay (9).
• Install new table inlay (9).
• Tighten the screws on the table inlay (9) again.

Cleaning

Pull out the mains plug before cleaning!

• Keep protective devices, air vents and the motor housing as free of dust and dirt as possible. Rub the product clean with a clean cloth or blow it off with compressed air at low pressure.
• We recommend that you clean the product directly after every use.
• Clean the product at regular intervals using a damp cloth and a little soft soap. Do not use any cleaning products or solvents; they could attack the plastic parts of the product. Make sure that no water can penetrate the interior of the product. Water penetration increases the risk of an electric shock.

Storage

• Store the product and its accessories in a dark, dry and frost-free place that is inaccessible to children.
• The optimum storage temperature is between 5 and 30˚C.
• Store the product in its original packaging.
• Cover the product to protect it from dust or moisture.
• Store the operating manual with the product.

Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The customer's mains connection as well as the extension cable used must also comply with these regulations.

• The product fulfils the requirements of EN 61000-3-11 and is subject to special connection requirements. This means that use at any freely selectable connection points is not permitted.
• Given unfavourable conditions in the power supply the product can cause the voltage to fluctuate temporarily.
• The product is only intended for use at connection points that

1. do not exceed a maximum permissible mains impedance of "Z" (Zmax = 0.407 Ω), or
2. have a mains constant current carrying capacity of at least 100 A per phase.

As the user, you are required to ensure, in consultation with your electric power company if necessary, that the connection point at which you wish to operate the product meets one of the two requirements, a) or b), named above.

In the event of overloading, the motor will switch itself off. After a cool-down period (time varies) the motor can be switched back on again.

Damaged electrical connection cable.
The insulation on electrical connection cables is often damaged.
This may have the following causes:

• Pressure points, where connection cables are passed through windows or doors.
• Kinks where the connection cable has been improperly fastened or routed.
• Places where the connection cables have been cut due to being driven over.
• Insulation damage due to being ripped out of the wall outlet.
• Cracks due to the insulation ageing. Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage.

Check the electrical connection cables for damage regularly. Ensure that the connection cables are disconnected from electrical power when checking for damage.
Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection cables of the same designation.
The printing of the type designation on the connection cable is mandatory.

AC motor:

• The mains voltage must be 220 - 240 V~.
• Extension cables up to 25 m long must have a cross-section of 1.5 mm².

Connection type X
If the mains connection cable of this product is damaged, it must be replaced by a specially prepared mains connection cable which can be obtained from the manufacturer or its service department.

Repair & ordering spare parts

After repairs or maintenance, make sure that all safety-related parts are installed and are in perfect condition. All parts which may cause injury must be kept where they are inaccessible to children or others.
Attention: According to the German Product Liability Act, no liability is accepted for damage caused by improper repairs or by not using original spare parts. Such work should be performed by a customer service centre or an authorised specialist. The same applies to accessory parts.
Spare parts and accessories can be obtained from our Service Centre. To do this, scan the QR code.

Connections and repairs
Connections and repair work on the electrical equipment may only be carried out by electricians.
Please provide the following information in the event of any queries:

• Type of current for the motor
• Machine data - type plate
• Engine data - type plate

Ordering spare parts

Please provide the following information when ordering spare parts:

• Model designation
• Item number
• Type plate data

Spare parts / accessories

Service information

With this product, it is necessary to note that the following parts are subject to natural or usage-related wear, or that the following parts are required as consumables.
Wearing parts*: carbon brushes, saw blade, table inlay, saw dust bag
* may not be included in the scope of delivery!

Troubleshooting

The following table shows fault symptoms and describes remedial measures in the event of your product failing to work properly. If you cannot localise and rectify the problem with this, please contact your service workshop.