HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT You have just purchased a HAULOTTE® product and we would like to thank you for your business. 1 - Maintenance book As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case supplied on delivery of your machine.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Safety precautions Safety precautions 1 - Recommendations 1.1 - MAINTENANCE BOOK The maintenance book is intended for the on-site maintenance technician. It is the on-site maintenance technician's duty to carry out the regular maintenance work recommended by HAULOTTE Services®.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Safety precautions 1.2 - SYMBOLS USED Symbols are used to alert the operator to safety precautions or to highlight practical information. Symbol meanings...
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Safety precautions 1.3 - LABEL COLORS The potential dangers and any specific regulations are indicated around the product by labels and identification plates.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Safety precautions 2 - Manufacturer's warranty 2.1 - WARRANTY ACCEPTANCE On reception of his machine, the owner or rental company must check the machine's condition and fill out the machine reception slip provided.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Safety precautions The present warranty does not cover damage that may result directly or indirectly from any flaws or defects covered by the latter : •...
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Safety precautions 3 - Scope of intervention The inspection and maintenance table below, identifies the role and the responsibilities of each party in periodical machine maintenance..
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Safety precautions 4 - Instructions for intervention Do not use the machine during while maintenance work is being completed on it. For any intervention on the power sources, wear glasses and protective clothes (acid spray).
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations 2.1 - FUELS These fuels can be used on any type of mechanical injection engine. Please see machine configuration. N.B.-:-The fuel to be used is regulated by national laws; refer to these requirements and to the table below to define the appropriate fuel.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations 2.2 - MOTOR OILS In order to ensure that the engine will run properly, it is recommended to use the following oils...
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations 3.1.2 - Orange labels The orange labels indicate a risk of serious injury. Common decals - CE Common decals - AS 4000361330 E 12.14...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations Common decals - ANSI - CSA WARNING RECOMMENDATIONS FOR USE THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED AND OPERATING PROPERLY.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations 3.1.3 - Yellow labels The yellow labels indicate a risk of material damage and/or minor injury. Common decals Specific HA20PX - HA61JRT and HA260PX - HA80JRT labels 4000361330 E 12.14...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations Specific labels for winter weather machines Specific labels for hot countries Specific labels, optional 4000027920 a 4000361330 E 12.14 US/GB...
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations 3.1.5 - Green labels Green labels indicate maintenance, operations or information (CSA standard). Common decals UNDER THE HOOD PROCEDURE 4000227200 b 3.1.6 - Blue labels...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations CE and AS standards Marking Color Description Quantity HA120PX Height of the floor and load 3078148860 Travel direction 3078145070 Risk of crushed hands...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations Marking Color Description Quantity HA120PX Other Machine tie down points 3078147930 Other Vertical machine name logo 307P224980 Other Emergency lowering 307P224950...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations Marking Color Description Quantity HA18PX HA18SPX Yellow Remove the blocking pin before rotating 3078143530 Yellow Do not place your foot on the cover...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations ANSI and CSA standards Marking Color Description Quantity HA51JRT HA51SJRT In english : 4000027580 Operation instructions In french : 4000083200 In spanish : 4000086650...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations Marking Color Description Quantity HA51JRT HA51SJRT Label MARK 2 - For all machines Other 307P204300 excepted red Other Label MARK 2 - For red machines...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations Russia and the Ukraine version 4000361330 E 12.14 US/GB...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations Russia and the Ukraine version 4000361330 E 12.14 US/GB...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations Russia and the Ukraine version Color Marking Description Quantity Blue Travel direction 307P227040 Blue Plug 240 V 30 mA 307P227050 Blue...
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations 3.2.3 - Decals and markings locations HA20PX - HA61JRT - HA260PX - HA80JRT CE standard 4000361330 E 12.14 US/GB...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations CE standard Marking Color Description Quantity HA20PX HA260PX Height of the floor and load - Single load 4000131440 4000131490 machine Blue...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations AS standard 4000361330 E 12.14 US/GB...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations AS standard Marking Color Description Quantity HA20PX HA260PX Height of the floor and load - Single load 4000131440 4000131490 machine Blue...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations Russia and the Ukraine version 4000361330 E 12.14 US/GB...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations Russia and the Ukraine version Marking Color Description Quantity HA20PX HA260PX Height of the floor and load - Single Blue 4000011940...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Recommendations Marking Color Description Quantity HA20PX HA260PX Yellow Electrical danger 307P226810 Yellow Risk of burns 307P226830 Yellow Danger unstable side 307P226930 For Russia : 307P227180...
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance Maintenance 1 - Maintenance Schedule The Aerial Work Platform was given an arbitrary Design Life of 10 years at the design stage of the product.
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance Bushed and bearing 8 - Pulleys, chains and wire rope The strain of chains Chains replacement 9 - Wear pads and devices of guidance...
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 2 - Inspection program The machine must be inspected on a regular basis at intervals in accordance with the requirements set forth in the Country of use but no less than once per year.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 3 - Daily inspection The content and method of inspection must be conducted by operators before using the machine, it includes a visual inspection and functional and security systems testing of the machine.
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance Daily inspection Visual inspection without disassembly Levelling To check by test Corrected Not applicable Manuals and displays. Clean or replace if necessary.
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance No screws or missing / loose parts Presence and good condition of hydraulic hose Presence and good condition of engine components Presence and good condition of the batteries: terminations and clamps, fluid level ...
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 4 - Periodic inspection The Periodic inspection is a thorough inspection of the operation and safety features of the machine. It must take place before the sale / resale of the machine and at a frequency of 6 months or 1 year according to regulations.
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance Periodic inspection In addition with daily inspection program Visual inspection without disassembly To check by test Visual inspection with small disassembly or movement Levelling needed to reach the part.
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance No foreign body in joints or slides No abnormal gap in joints and slides 5 - Frame, axle, steering system, stabilizers arms ...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 10 - No oxidation or corrosion on terminals No leaks on the pump, tank or fittings Absence of rust and shock on cylinder rod...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 14 - Sensors and safety device Static tests on horizontal ground Dynamic test on horizontal ground Braking tests Movements checking (speed and behavior)
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 5 - Reinforced inspection Reinforced periodic inspection is a thorough inspection of the structure of the machine, to ensure the full functionnality. It must occur at a frequency of 5 years or 2500 h.
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 9 - Cylinder and hydraulic component : pump, filters, manifold No torn or split wire sheaths Shielding is not apparent No evidence of chemical damage or corrosion on all cables...
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 6 - Major inspection Major inspection allow determining the suitability, integrity and proper functioning of the machine : It must take place when the machine is 10 years or 5000 h after renewed every 5 years.
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance Serial number : Model : Hours of operation : HAULOTTE Services® contract reference : Intervention record number : Signature : Date :...
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 7 - Maintenance sheets Each specific procedure is described in the following maintenance instructions. Before performing any maintenance interventions, place the machine in maintenance configuration.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 7.3 - GENERAL POINTS 7.3.1 - Recommendations on the conditions of maintenance • Your safety and the safety of the people around are essential. The handling of parts must be carried out using appropriate equipment (Chains, Lifting slings, Lifting anchors, ...).
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance When reassembling bearings and pins ensure that : • Lightly lubricate the housing into which the bearing is to be installed.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 7.3.2.3 - Bearings Action on bearings needs to be taken outside the normal maintenance schedule if the following occurs : • Abnormal noise during the movements of the structure.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 7.3.2.4 - Brakes The brake system is an important component of the safety of the machine. It is essential to carry out functional tests periodically (every 6 month).
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 7.3.3 - Hydraulics 7.3.3.1 - Oil replacement Replace oil after each major intervention, and each time an anomaly has been detected.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Maintenance 7.3.3.3 - Evaluation of leaks on hydraulic cylinders These measures must be taken each time an anomaly has been detected in the hydraulic cylinder during daily inspection and periodic maintenance checks.
Control-Oil change Wheel reducer 15 mn E002 Control-Oil change Wheel reducer 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
Replacement Hydraulic filter cartridge 15 min E003 Replacement Hydraulic filter cartridge 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Replacement...
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Replacement Hydraulic filter cartridge 15 min E003 4000361330 E 12.14 US/GB...
Filling-up-Oil change Fuel tank 15 mn E004 Filling-up-Oil change Fuel tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Filling-up...
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Filling-up-Oil change Fuel tank 15 mn E004 4000361330 E 12.14 US/GB...
Lubrication-Tightening-Clearance check Slew ring 15 mn E005 Lubrication-Tightening-Clearance check Slew ring 1 - You will need • Standard tool kit • Steel shims • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
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Lubrication-Tightening-Clearance check Slew ring 15 mn E005 5 - Criteria of replacement Check the slewing system every 500 h or each major intervention done on the machine. Step 1 : Visual and sound check : Replace slew ring in the following cases : •...
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Lubrication-Tightening-Clearance check Slew ring 15 mn E005 6 - Clearance check Consult the After-Sales Service HAULOTTE Services®. 7 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration Rotate the slew ring by one complete turn. A tight spot or grinding sound during rotation or the presence of metal particles escaping from the lip seal are signs of abnormal wear in the raceway (Contact HAULOTTE Services®).
Replacement-Tightening Wheel 15 min E006 Replacement-Tightening Wheel 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the • Jack work area • Hoist • Torque spanner 2 - Preliminary procedure Place the machine in maintenance configuration.
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Replacement-Tightening Wheel 15 min E006 • Consistent wear of the ground contact surface greater than 25 %. For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer to the spare parts catalog. 4 - Replacement Loosen the wheel nuts on the wheel to be removed.
Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Control-Lubrication-Replacement Pulleys and wear pads 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
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Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 4000361330 E 12.14 US/GB...
Control-Filling-up-Battery charge Battery 10 min E018 Control-Filling-up-Battery charge Battery 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure The battery manufacturer's safety instructions must be followed. Place the machine in maintenance configuration.
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Control-Filling-up-Battery charge Battery 10 min E018 5 - Battery charge Battery discharged : • Never discharge the batteries to more than than 80 % of their capacity in 5 h (hours). • Never leave the batteries discharged. • Do not put off recharging the batteries in cold weather as the electrolyte may freeze. Battery to be charged : •...
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Control-Filling-up-Battery charge Battery 10 min E018 6 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration To keep your batteries in good condition, test the density of each element once a month using a batttery hydrometer, according to the temperature indicated in the curves below : Battery charge status according to density and temperature 4000361330...
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Control-Filling-up-Battery charge Battery 10 min E018 4000361330 E 12.14 US/GB...
Changing glow plugs Glow plugs 30 mn E030 Changing glow plugs Glow plugs 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Gloves work area • Spanner 1'' 2 - Preliminary procedure Place the machine in maintenance configuration.
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Diagnosis assistance Diagnosis assistance 1 - Recommendations If a malfunction occurs, check the following points : • There is sufficient fuel. • Sufficient engine oil.
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Diagnosis assistance Problem Probable cause Solution Ground control box selector key is set to Turn the ground control box selector key to platform...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Diagnosis assistance Diagnosis HA18SPX - HA51SJRT - HA18PX - HA51JRT - HA20PX - HA61JRT Problem Probable cause Solution Empty fuel tank Fill the tank...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Diagnosis assistance Problem Probable cause Solution Lower the arm and boom Tilt or slope exceeding the authorised limit Do not exceed the authorised limit...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Diagnosis assistance Diagnosis HA260PX - HA80JRT Problem Probable cause Solution Empty fuel tank Fill the tank Batteries discharged Recharge the battery or batteries...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Diagnosis assistance Problem Probable cause Solution Lower the arm and boom Tilt or slope exceeding the authorised limit Do not exceed the authorised limit...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Electric circuit Description of the components HA120PX Marking Description Pre-heating relay(located on the side of the cabinet) Engine start-up relay KA43 Back-up unit cut-off relay(Option)
HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Intervention register Intervention register 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme.
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000361330 E 12.14 US/GB...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000361330 E 12.14 US/GB...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000361330 E 12.14 US/GB...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000361330 E 12.14 US/GB...
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HA120PX - HA18PX - HA51JRT - HA18SPX - HA51SJRT - HA20PX - HA61JRT - HA260PX - HA80JRT - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000361330 E 12.14 US/GB...
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