Related Manuals for GIULIANO S226 Bike
Summary of Contents for GIULIANO S226 Bike
- Page 1 Automatic Tilt Back Tyre Changer for Motorcycles, Scooters & ATV tyres S226 Bike Use and maintenance instruction manual Ed.11/19 Cod. 3042753 Original Instructions English S226 Bike...
-
Page 2: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY GIULIANO INDUSTRIAL S.p.A. - Via Guerrieri, 6 - 42015 Correggio (RE) ITALY do hereby declare on our responsability that the product: Passenger Car Tyre Changer Data Plate which this statement refers to meets the following directive:... -
Page 3: Table Of Contents
CONTENTS CHAPTER Page INTRODUCTION..............................4 1.1_Tyre-Changer data........................4 1.2_Manufacturer data........................4 1.3_Data plate..........................4 GENERAL DESCRIPTION..........................4 SPECIFICATIONS............................5 WARNING LABEL PLACEMENT........................6 GENERAL SAFETY RULES..........................7 SAFETY DEVICES............................7 TRANSPORT................................8 UNPACKING..............................8 8.1_Mounting the tilting tower and the bead breaker arm.............9 INSTALLATION............................12 9.1_Space required for positioning.....................12 9.2_Tyre-Changer placement and connections..................12 10.0 EQUIPMENT COMPONENTS......................13 11.0... -
Page 4: Introduction
1.0 INTRODUCTION Thanks for choosing this tyre changer. This automatic tyre changer is designed for demounting and mounting operations on motorcycles, scooters and ATV tyres. In order to ensure correct, efficent and safe operation, and to prolong the work life of the machine, please read this manual carefully and follow the instructions. 1.1 Tyre-Changer data: Please refer to “Tyre-Changer Model”... -
Page 5: Specifications
3.0 SPECIFICATIONS Connections: - Power supply: 400V - 3Ph - 50 Hz standard version 220V - 1Ph - 50 Hz 200/220V - 1Ph - 50/60 Hz 115V - 1Ph - 60 Hz The effective data can be checked on the data-plate placed on the machine. - Operating pressure: 8÷10 bar (116÷145 psi) - Air-feeding pressure regulator set at 10 bar (145 psi) standard included - Inflating air-pressure regulator set at 3,5 bar (50 psi) standard included... -
Page 6: Warning Label Placement
4.0 WARNING LABEL PLACEMENT Cod. 3035727 Cod.3005411 Cod. 3041415 Cod. 3041415 Cod. 3005410 Cod. 3005415 Cod. 3000048 Cod. 3005414 Cod. 3000798 WARNING: Replace any warning label immediately in case of damage or loss. Do not operate the Tyre Changer in case of missing warning labels. Do not hide any warning label by any means. -
Page 7: General Safety Rules
5.0 GENERAL SAFETY RULES The Tyre-Changer is to be operated only by qualified and authorised personnel. A qualified operator is someone who has fully understood the instructions described in this operation and maintenance manual, has been specifically trained and is aware of safety standards at his work place. The operators using the machine shall not be under the influence of drugs, alcohol or other intoxicating Substances, as this may interfere with their ability to work safely. -
Page 8: Transport
7.0 TRANSPORT - The Tyre-Changer must be transported in its original packaging and kept in the position indicated on the actual packaging. - The packaged machine has to be moved by means of a fork lift of suitable capacity. Please, insert the forks as shown in the following picture (Fig. -
Page 9: Mounting The Tilting Tower And The Bead Breaker Arm
8.1 Mounting the tilting vertical tower and the bead breaker arm. After unpacking the machine, mount the tilting vertical tower by following the instructions here below. 1. Unscrew the 4 bolts on the vertical tower support 2. Rotate the support and tighten all the 6 screws, thus locking it to the machine frame. - Page 10 7. Pull the cylinder rod of the tilting system by hand until 8. Once the vertical tower has been assembled, tighten the hole coincides with the holes of the vertical tower. Tilt the screw of the tie rod properly. the tower slightly to easily insert the screw into the hole. Then, tighten the nut but leave a little slack.
- Page 11 13. Insert the bead breaker arm in its housing, insert the 14. Insert the cylinder rod in its housing. Tighten the nut screw and the nut and tighten in an appropriate way, al- by means of a screwdriver equipped with an extended lowing the arm to rotate.
-
Page 12: Installation
9.0 INSTALLATION 9.1 Space required for positioning 500 mm When choosing the place of installation be sure that it complies with current safety-at-work regulations. The Tyre-Changer must be connected to the main electric power supply and the compressed air system. It is therefore advisable to install the machine near these power sources. -
Page 13: Equipment Components
10.0 EQUIPMENT COMPONENTS Operating arm control Mounting/demounting tool Tilting tower Lubricator-pressure regulator Turntable Bead breaker arm with shovel Pedal Unit Wheel support Bead lifting lever Mounting/demounting tool Finger tool “Shoe” shaped part Fig. 2... -
Page 14: Controls Description And Function Control
11.0 CONTROLS DESCRIPTION AND FUNCTION CONTROL Tilting tower pedal Jaws control pedal Turntable control pedal Bead breaker control pedal Operating arm locking button Any testing must be carried out without any tyre on the machine. Watch out for any component which could interfere with machine testing operations. -
Page 15: Rim And Tyre Identification
12.0 RIM AND TYRE IDENTIFICATION Before starting demounting a tyre, it is of CRUCIAL IMPORTANCE to identify the measurements of the rim and of the tyre, as well as to make sure that neither the rim nor the tyre are damaged. WARNING: these very important procedures have to be performed correctly to reduce any risks of tyre bursting while re-mounting and inflating the tyre on the rim. -
Page 16: Operation
14.0 OPERATION Before carrying out any operation, deflate the tyre and take off all the wheel balancing weights. The operation of the tyre changer is divided into three parts: A) BREAKING THE BEAD B) REMOVING THE TYRE C) MOUNTING THE TYRE Note for use: The motorcycle rims are more and more frequently constructed by using special alloys or materials like carbon or magnesium. -
Page 17: Adjusting The Turntable Locking Measurements
16.0 ADJUSTING THE TURNTABLE LOCKING MEASUREMENTS Chose the most suitable clamp position according to the size of the rim to be locked, among the four proposed herebelow (fig. 1) To move the adaptors from a position to another: - Take out the locking pin A by removing the rubber joint B (fig.2) - Move the adaptor to the chosen position and reset the pin. -
Page 18: Tyre Demounting
18.0 TYRE DEMOUNTING Set the locking button (11) in position 2 (fig. 2). Move manually the operating arm (fig. 1) until the mounting tool (12) rests on the rim upper edge. Then, lock everything by setting the locking button in position 1 (fig. 2). In this way, the arm is locked into both vertical and horizontal mode, while the mounting tool (12) is moved automatically about 2 mm away from the rim. -
Page 19: Tyre Mounting
19.0 TYRE MOUNTING -Check the rim and the tyre carefully, as per instructions at page 15 of this manual. -If the rim has been removed, clamp it again onto the turntable, as described in the paragraph 17.0. -Carefully lubricate the whole inner surface of the rim and the beads of the tyre, both externally and internally right around the circumference, for a width of at least 3 cm. - Page 20 Make sure the bead of the tyre rests on the “shoe” shaped part of the tool and under the finger tool in the opposite part (fig. 3) -Press the pedal ref. 3 to rotate the wheel clockwise, contemporarily press the tyre manually from “5 o’clock” position to force the upper bead at drop-centre position.
-
Page 21: Inflation
20.0 INFLATION Tyres must be inflated with the utmost caution. The instructions below have to be read and followed strictly. This Tyre-Changer is NOT designed to protect operators and objects from accidental tyres explosions. ATTENTION: If tyre bead fails to fit in place at 3.5 bar pressure, it is necessary to repeat the bead loosening and lubricating procedures before trying again to inflate the tyre. -
Page 22: Standard Accessories
21.0 STANDARD ACCESSORIES (STANDARD SUPPLIED) -Lube paste bucket -Brush -Bead lifting lever -Plastic protectors for mounting/demounting tool (3 front + 3 rear) -Protectors for bead breaker shovel Lubricator pressure regulator... -
Page 23: Optional Accessories
22.0 OPTIONAL ACCESSORIES QCBM Quick release kit for S116 Bike shovel, including wider bead breaker shovel for bigger motorcycle tyre applications ATV-ADM Kit of 4 motorcycles adaptors with wider clamps, oversize height MOTO-ADM Kit of 4 motorcycles adaptors with wider clamps, standard height SHIM Kit of 4 shims for wider clamps (only for ATV-ADM and MOTO-ADM) Mounting tool for 6”-12”... -
Page 24: Repositioning
23.0 RE-POSITIONING To re-position the Tyre-Changer in a new workplace: secure the moving parts (i.e. the bead pressing arms, etc.) disconnect all the power sources and install it again following all the instruction per chapter 9.0 (INSTALLATION) of this manual. Connections to power sources and connection &... -
Page 25: Maintenance
27.0 MAINTENANCE 27.1 Standard Maintenance Routine maintenance according to the following instructions is of crucial importance to ensure the correct operation and lasting life of the Tyre-Changer. Before starting any maintenance job, disconnect the electrical power supply and disconnect the machine also from the pneumatic supply. -
Page 26: Troubleshooting Chart
28.0 TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION The turntable does not turn 1) The power supply is missing; 1) Check the wall socket; 2) Machine has not plugged 2) Check the machine plug is correctly; connect properly or if the plug 3) The fuses have blown;... -
Page 27: Wiring Diagram
29.0 WIRING DIAGRAM 230/400V 3Ph 50Hz 1 speed... - Page 28 WIRING DIAGRAM 230V 1Ph 230V 1Ph 50Hz...
-
Page 29: Pneumatic Diagram
30.0 PNEUMATIC DIAGRAM... -
Page 30: Service Reports
31.0 SERVICE REPORTS All the operations made on the machine in the course of time must be reported herebelow so as to have an updated situation of the efficiency of the machine. The user must carry out both cleaning and greasing operations according to the instructions given in this manual. - Page 31 Date Signature Intervention Replacements Notes Date Signature Intervention Replacements Notes Date Signature Intervention Replacements Notes Date Signature Intervention Replacements Notes...
- Page 32 Giuliano Industrial S.p.A: Via Guerrieri, 6 - 42015 CORREGGIO (RE) ITALY Tel. +39 0522 731111 - Telefax +39 0522 633109 - E-mail: info@giuliano-automotive.com - Internet: www.giuliano-automotive.com www.facebook.com/GiulianoIndustrial www.youtube.com/GiulianoSpA www.twitter.com/giuliano_spa...
Need help?
Do you have a question about the S226 Bike and is the answer not in the manual?
Questions and answers