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GIULIANO SILVERLINE SL22 Use And Maintenance Instruction Manual

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The best choice for the average tyre shop with budget goal.
2
ANS
USE AND MAINTENANCE INSTRUCTION MANUAL
B
SL22
AUTOMATIC TILT BACK TYRE CHANGER
FOR CAR WHEELS 10" – 24"
English
B
B
SL22 PRO
AUTOMATIC TILT BACK TYRE CHANGER
ASSIST ARM FOR CAR WHEELS 10" – 24"
Discover on
our website!
Original Instructions
by
www.giuliano-automotive.com
Int Diameter
Ext Diameter
Int distance
Ext distance
WITH DUAL
AUTOMATIC LEVER - NO LEVER TILT
BACK TYRE CHANGER
ARM FOR CAR WHEELS 10" – 24"
SL22 - SL22PRO - SL22PRO LL
B
SL22 PRO LL
WITH DUAL ASSIST
Ed.10/2021 Cod. 3045136

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Summary of Contents for GIULIANO SILVERLINE SL22

  • Page 1 The best choice for the average tyre shop with budget goal. www.giuliano-automotive.com Int Diameter Ext Diameter Int distance USE AND MAINTENANCE INSTRUCTION MANUAL Ext distance SL22 SL22 PRO SL22 PRO LL AUTOMATIC TILT BACK TYRE CHANGER AUTOMATIC TILT BACK TYRE CHANGER...

  • Page 2: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY GIULIANO INDUSTRIAL S.p.A. - Via Guerrieri, 6 - 42015 Correggio (RE) ITALY do hereby declare on our responsability that the product: Data Plate Passenger Car Tyre Changer which this statement refers to meets the following directives:...
  • Page 3 UK DECLARATION OF CONFORMITY GIULIANO INDUSTRIAL S.p.A. - Via Guerrieri, 6 - 42015 Correggio (RE) ITALY Product family: Passenger Car Tyre Changer Data Plate This declaration of conformity is issued under the sole responsibility of the manufacturer. The product described above is in conformity with the relevant UK statutory requirements: * UK Statutory Instrument 1988 n.

  • Page 4: Table Of Contents

    CONTENTS CHAPTER Page 1.0 INTRODUCTION 1.1 TYRE-CHANGER DATA: 1.2 MANUFACTURER DATA: 1.3 DATA PLATE: 2.0 GENERAL DESCRIPTION 3.0 SPECIFICATIONS 4.0 WARNING LABEL PLACEMENT 5.0 GENERAL SAFETY RULES 6.0 SAFETY DEVICES 7.0 TRANSPORT 8.0 UNPACKING 8.1 MOUNTING THE TILTING VERTICAL TOWER AND THE BEAD BREAKER ARM (SL22 VERSION ONLY) 11 9.0 INSTALLATION 9.1 SPACE REQUIRED FOR POSITIONING 9.2 TYRE-CHANGER PLACEMENT AND CONNECTIONS...

  • Page 5: Introduction

    1.0 INTRODUCTION Thanks for choosing this tyre changer. This automatic tyre changer is designed for demounting and mounting operations on standard and run flat tyres. In order to ensure correct, efficient and safe operation, and to prolong the work life of the machine, please read this manual carefully and follow the instructions.

  • Page 6: Specifications

    Packing details: 3.0 SPECIFICATIONS Gross Weight Packing details Model Dimensions AxBxC (in cm.) optional accessories excluded Connections: SL22 230 Kg. 76 x 98 x 107 h • Power supply: 400V - 3Ph - 50 Hz - 1 speed (SL22 only) SL22 Pro 340 Kg.

  • Page 7: Warning Label Placement

    4.0 WARNING LABEL PLACEMENT SL22 Cod. 3035727 Cod. 3005416 Cod. 3005411 Cod. 3001104 Cod. 3025916 Cod. 3005742 Cod. 3005415 Cod. 3005413 Cod. 3005414 Cod. 3005410 Cod. 3000048 Cod. 3000798 WARNING: Replace any warning label immediately in case of damage or loss. Do not operate the Tyre Changer in case of missing warning labels.
  • Page 8 WARNING LABEL PLACEMENT SL22 PRO - SL22 PRO LL Cod. 3035727 Cod. 3005416 Cod. 3005411 Cod. 3008944 Cod. 3001104 Cod. 3000963 Cod. 3005742 475 ± 1 mm Cod. 3042601 DIMENSIONI / DIMENSIONS - Larghezza / Width: 14 mm (± 0,5 mm) - Lunghezza / Lenght: 475 mm (±...

  • Page 9: General Safety Rules

    5.0 GENERAL SAFETY RULES The Tyre-Changer is to be operated only by qualified and authorised personnel. A qualified operator is someone who has fully understood the instructions described in this operation and maintenance manual, has been specifically trained and is aware of safety standards at his work place. The operators using the machine shall not be under the influence of drugs, alcohol or other intoxicating Substances, as this may interfere with their ability to work safely.

  • Page 10: Transport

    7.0 TRANSPORT - The Tyre-Changer must be transported in its original packaging and kept in the position indicated on the actual packaging. -The packaged machine has to be moved by means of a fork lift of suitable capacity. Please, insert the forks as shown in the following picture (fig.

  • Page 11: Mounting The Tilting Vertical Tower And The Bead Breaker Arm (Sl22 Version Only)

    8.1 Mounting the tilting vertical tower and the bead breaker arm (SL22 version only) After unpacking the machine, mount the tilting vertical tower by following the instructions here below. Remove the pin to easily insert the vertical tower into its By means of a crane or a forklift as well as a lifting belt support.
  • Page 12 Pull the cylinder rod of the tilting system by hand until Once the vertical tower has been assembled, tighten the the hole is alligned with the holes of the vertical tower. Tilt screw of the tie rod properly. Tilting tower should move back the tower slightly to easily insert the screw into the hole.
  • Page 13 Insert the bead breaker arm in its housing, insert the Insert the cylinder rod in its housing. Tighten the nut by screw and tighten the nut properly, allowing the arm means of a screwdriver equipped with an extended bit. to rotate. Insert the spring in the slot of chassis, then, by means of a spring stretcher or by a pair of pliers, hook the other end of the spring into the hole located in the lower...

  • Page 14: Installation

    9.0 INSTALLATION Fig. 1 SL22 SL22 Pro - SL22 Pro LNL 9.1 Space required for positioning When choosing the place of installation be sure that it complies with current safety-at-work regulations. The Tyre-Changer must be connected to the main electric power supply and the compressed air system. It is therefore advisable to install the machine near these power sources.

  • Page 15: Equipment Components

    10.0 EQUIPMENT COMPONENTS Tilting tower Operating arm control Fitting head designed for Dual assist arm (Pro/ Pro LL both standard and low versions only) profiled tyre applications Control lever (up/down) Mounting/demounting tool Finger tool Bead Pressing Roller Bead Pressing Pad Bead Lifting Roller “Shoe”...

  • Page 16: Controls Description And Function Control

    11.0 CONTROLS DESCRIPTION AND FUNCTION CONTROL Additional tilting roller tool for lower bead with an anti-collision joint. Tilting tower control pedal Jaws control pedal Turntable control pedal Bead breaker control pedal Operating arm locking button Deflation button - optional (standard for Pro LL Version) Inflation pedal - optional (standard for Pro LL Version) 9- Leverless system control lever (standard for Pro LL Version)

  • Page 17: Rim And Tyre Identification

    12.0 RIM AND TYRE IDENTIFICATION Before starting demounting a tyre, it is of CRUCIAL IMPORTANCE to identify the measurements of the rim and of the tyre, as well as to make sure that neither the rim nor the tyre are damaged. WARNING: these very important procedures have to be performed correctly to reduce any risks of tyre bursting while re-mounting and inflating the tyre on the rim.

  • Page 18: Wheels And Tyres Classification

    14.0 WHEELS AND TYRES CLASSIFICATION 14.1 Standard wheels A “standard wheel” is a car wheel with steel or alloy rim, with center hole, drop centre close to the external border of the rim and a standard tyre (neither RUN-FLAT nor LowProfile). 14.2 Low-profiled tyre (UHP) wheels Low profile tyres (UHP) are those in which the height (H) and the width (C) have a ratio lower than 0.5 (i.e.

  • Page 19: Tyre Pressure Monitoring System (Tpms)

    15.0 TYRE PRESSURE MONITORING SYSTEM (TPMS) TPMS, Tyre Pressure Monitoring System is an electronic system designed to monitor the air pressure inside the tyres through special sensors mounted inside the wheels, which provide real-time tyre-pressure information and inside temperature data to the vehicle’s electronic control unit.

  • Page 20: Bead Breaking

    17.1 Bead breaking Remove all the weights from the rim by a proper tool, paying attention not to damage the rim. - Check that the tyre is deflated. If not, deflate it. - Close the jaws (13) of turntable (14) completely by pressing the pedal (2). Position the turntable so that one of its flatsides is parallel to the rubber support surface (6) of the bead-breaker (fig.

  • Page 21: Adjusting The Turntable Locking Measurements

    18.0 ADJUSTING THE TURNTABLE LOCKING MEASUREMENTS The values changed previously can be increased further still by moving the position of the 4 jaws as shown in the following figure(fig. 1). The increase of the clamping diameter ranges from 0” to a maximum of + 2”. It is possible to reach a maximum of 22 “(rim clamping from outside) or 24”...

  • Page 22: Wheel Clamping On The Turntable

    19.0 WHEEL CLAMPING ON THE TURNTABLE Before positioning and clamping the wheel onto the clamping turntable, remove all the weights from the rim using an appropriate tool, paying attention not to damage the rim. Before starting any operation, it is of CRUCIAL IMPORTANCE to identify measurements of rim and tyre, as well as to make sure that neither the rim nor the tyre are damaged.

  • Page 23: Tyre Demounting

    20.0 TYRE DEMOUNTING - Once the bead breaking process is completed, and the wheel is already Mounting tool in positioned onto the clamping turntable, check and make sure it is properly locked working position and centered. Lubricate tyre sidewalls appropriately, to help demounting process. 20.1 Upper bead demounting Spin the clamping turntable by pressing the pedal 3 (fig.

  • Page 24: Demounting Of Racing And Low-Profiled Tyres Using The Accessory

    21.0 DEMOUNTING OF RACING AND LOW-PROFILED TYRES USING THE ACCESSORY - Once the bead breaking process is completed, and the wheel is already positioned onto the clamping turntable, check and make sure it is properly Mounting tool in locked and centered. Lubricate tyre sidewalls appropriately, to help demounting working position process.

  • Page 25: Ll Tyre Mounting/Demounting System

    22.0 LL LEVERLESS TYRE MOUNTING/DEMOUNTING SYSTEM LL is a patented tyre mounting/demounting system which allows the user to operate either in “No Lever” mode, that is without using the lever, or, in the case of special wheels with the traditional bead lifting lever.

  • Page 26: Demounting Of Racing And Low-Profiled Tyres Using The Accessory And Ll System

    23.0 DEMOUNTING OF RACING AND LOW-PROFILED TYRES USING THE ACCESSORY AND LL SYSTEM - Once the bead breaking process is completed, and the wheel is already positioned onto the clamping turntable, check and make sure it is properly locked and centered. Lubricate tyre sidewalls appropriately, to help demounting process. 23.1 Upper bead demounting - Spin the clamping turntable by pressing the pedal 3 until the valve reaches...

  • Page 27: Lower Bead Demounting

    23.2 Lower bead demounting - Before pulling out the lower bead, spin the clamping turntable to let the valve reach 12 o’clock position in order to avoid possible damages to the valve and the sensor - if any. - Lower the lever ref. 10 (page 25) to insert the demounting tool under the lower bead.

  • Page 28: Standard Tyre Mounting

    24.0 STANDARD TYRE MOUNTING -Check the rim and the tyre carefully, as per instructions at page 17 of this manual. - If the rim has been removed, lock it again onto the turntable, as described in the paragraph 19.0. -Carefully lubricate the whole inner surface of the rim and the beads of the tyre, both externally and internally right around the circumference, for a width of at least 3 cm.

  • Page 29: Upper Bead Mounting Using The Accessories

    24.3 Upper bead mounting using the accessories - It is advisable to use additional auxiliary helper systems to mount the upper bead (optional for SL22). - Keep the operating arm and the mounting tool in working position. Spin the clamping turntable by pressing the pedal 3 until the valve reaches the “6 o’clock”...

  • Page 30: Inflation

    25.0 INFLATION Tyres must be inflated with the utmost caution. The instructions below have to be read and followed strictly. This Tyre-Changer is NOT designed to protect operators and objects from accidental tyres explosions. WARNING: If tyre bead fails to fit in place at 3.5 bar pressure, it is necessary to repeat the bead loosening and lubricating procedures before trying again to inflate the tyre.

  • Page 31: Standard Accessories (Standard Supplied)

    26.0 STANDARD ACCESSORIES (STANDARD SUPPLIED) Bead lifting lever Lubricator + pressure regulator Plastic protectors for mounting/demounting tool (3 front + 3 rear) only for Mounting tool only for LL System PED-G BAR-G Pedal operated inflating device CE inflating gauge (SL22 PRO LNL only) (SL22 and SL22PRO only) 27.0 OPTIONAL ACCESSORIES PRESS ARM ECO...
  • Page 32 OPTIONAL ACCESSORIES Quick release kit for mounting tools (includes one plastic tool and one hub for connecting the tool delivered with the tyre-changer) Kit of rubber coated jaw protectors MOTO-AD Kit of 4 motorcycle wheels adaptors, 6”-24”, with screw lock ATV-AD Kit of 4 adaptors for HARLEY DAVIDSON wheels, oversize height, 6”-24”, with screw lock...

  • Page 33: Re-Positioning

    28.0 RE-POSITIONING To re-position the Tyre-Changer in a new workplace: secure the moving parts (i.e. the bead pressing arms, etc.) disconnect all the power sources and install it again following all the instruction per chapter 9.0 (INSTALLATION) of this manual. Connections to power sources and connection &...

  • Page 34: Maintenance

    32.0 MAINTENANCE 32.1 Standard Maintenance Routine maintenance according to the following instructions is of crucial importance to ensure the correct operation and lasting life of the Tyre-Changer. Unplug the unit from electrical power source and compressed air supply before servicing it. Release the compressed air from the circuit.

  • Page 35: Troubleshooting Chart

    33.0 TROUBLESHOOTING CHART Always disconnect the electrical power and air supply from the machine before servicing and removing any parts. PROBLEM CAUSE SOLUTION The clamping turntable does not rotate 1) The power supply is missing; 1) Check the wall socket; 2) Machine has not plugged correctly;...
  • Page 36 Always disconnect the electrical power and air supply from the machine before servicing and removing any parts. PROBLEM CAUSE SOLUTION Bead breaker operates, but will 1) Inadequate air supply. 1) Verify minimum 10 BAR (150 not loosen beads. 2) Operator using incorrect PSI).
  • Page 37 Always disconnect the electrical power and air supply from the machine before servicing and removing any parts. PROBLEM CAUSE SOLUTION Tilting tower does not move or it 1) The silencers are blocked; 1) Clean up or replace the silencers; moves slowly 2) The silencers have not been adjusted;...

  • Page 38: Wiring Diagram

    34.0 WIRING DIAGRAM 230/400V 3Ph 50Hz 1 speed - 38 -...
  • Page 39 230V 1Ph 50Hz/60 Hz, 1 speed - 39 -...
  • Page 40 400V 3Ph 50Hz/60 HZ, 2 SPEED - 40 -...

  • Page 41: Pneumatic Diagram

    35.0 PNEUMATIC DIAGRAM - 41 -...

  • Page 42: Service Reports

    36.0 SERVICE REPORTS All the operations made on the machine in the course of time must be reported herebelow so as to have an updated situation of the efficiency of the machine. The user must carry out both cleaning and greasing operations according to the instructions given in this manual.
  • Page 43 Date Signature Intervention Replacements Notes Date Signature Intervention Replacements Notes Date Signature Intervention Replacements Notes Date Signature Intervention Replacements Notes - 43 -...
  • Page 44 Giuliano Industrial S.p.A: Via Guerrieri, 6 - 42015 CORREGGIO (RE) ITALY Tel. +39 0522 731111 - Telefax +39 0522 633109 - E-mail: info@giuliano-automotive.com - Internet: www.giuliano-automotive.com www.facebook.com/GiulianoIndustrial www.youtube.com/GiulianoSpA www.twitter.com/giuliano_spa...

This manual is also suitable for:

Silverline sl22 proSilverline sl22 pro ll

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