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R&G Aero CP0511BL Fitting Instructions Manual

Race crash protectors aprilia rs660 2021 and up
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Page 1 of 31
FITTING INSTRUCTIONS FOR CP0511BL RACE CRASH PROTECTORS
T
HIS KIT CONTAINS THE ITEMS PICTURED AND LABELLED OVER PAGE
S
IF IN ANY DOUBT WHEN FITTING OUR PRODUCTS, CONSULT ONE OF OUR DEALERS OR
P
LEASE NOTE THAT THE WAY THE KIT IS PACKED DOES NOT NECESSARILY REPRESENT THE WAY OF
I
N THE EVENT OF RUBBER WASHERS BEING USED TO HOLD COMPONENTS ONTO BOLTS
DIGITAL COPIES OF THESE INSTRUCTIONS ARE AVAILABLE TO DOWNLOAD FROM
Unit 1, Shelley's Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301
APRILIA RS660 2021-
OME PARTS MAY BE SHOWN FOR CLARITY OF INSTRUCTIONS ONLY
D
O NOT PROCEED UNTIL YOU ARE SURE ALL PARTS ARE PRESENT
P
LEASE READ ALL INSTRUCTIONS BEFORE PROCEEDING
HAVE FITTED BY A QUALIFIED TECHNICIAN.
MOUNTING TO THE BIKE
THESE RUBBER WASHERS CAN BE THROWN AWAY
WWW.RG-RACING.COM
.
R&G
www.rg-racing.com
CP0511BL
.
.
.
.
,
.
Email:
info@rg-racing.com

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Summary of Contents for R&G Aero CP0511BL

  • Page 1 Page 1 of 31 CP0511BL FITTING INSTRUCTIONS FOR CP0511BL RACE CRASH PROTECTORS APRILIA RS660 2021- HIS KIT CONTAINS THE ITEMS PICTURED AND LABELLED OVER PAGE OME PARTS MAY BE SHOWN FOR CLARITY OF INSTRUCTIONS ONLY O NOT PROCEED UNTIL YOU ARE SURE ALL PARTS ARE PRESENT LEASE READ ALL INSTRUCTIONS BEFORE PROCEEDING IF IN ANY DOUBT WHEN FITTING OUR PRODUCTS, CONSULT ONE OF OUR DEALERS OR HAVE FITTED BY A QUALIFIED TECHNICIAN.

  • Page 2: Tools Required

    Page 2 of 31 CP0511BL TOOLS REQUIRED GENERAL TORQUE SETTINGS Hex key set to include 2.5, 3, 4, & M4 BOLT = 8Nm • M5 BOLT = 12Nm Socket set to include 8 mm, 14mm • & 17mm A/F sockets and wrench. M6 BOLT = 15Nm Torx Head set •...
  • Page 3 Page 3 of 31 CP0511BL ASSEMBLY DIAGRAM - LEFT SIDE ASSEMBLY DIAGRAM - RIGHT SIDE R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 4 Page 4 of 31 CP0511BL AERO-STYLE CRASH PROTECTOR ORIENTATION FITTING INSTRUCTION PICTURES Picture 1 Picture 2 Picture 3 Picture 4 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 5 Page 5 of 31 CP0511BL Picture 5 Picture 6 Picture 7 Picture 8 Picture 9 Picture 10 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 6 Page 6 of 31 CP0511BL Picture 11 Picture 12 Picture 13 Picture 14 Picture 15 Picture 16 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 7 Page 7 of 31 CP0511BL Picture 17 Picture 18 Picture 19 Picture 20 Picture 21 Picture 22 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...

  • Page 8: Fitting Instructions

    Page 8 of 31 CP0511BL PLEASE NOTE THIS KIT IS A ‘DRILL KIT’ WHICH WILL REQUIRE MODIFICATION TO THE STANDARD FAIRING, AS RACE FAIRINGS MAY VARY IT IS UP TO YOU TO ENSURE THE FAIRING IS CORRECTLY MODIFIED TO ACCEPT THE KIT USING THE GUIDE BELOW. PLEASE NOTE THAT BEFORE BEGINNING, YOU WILL NEED A SUITABLE JACK TO SUPPORT THE ENGINE WHEN REMOVING OEM ENGINE BOLTS.
  • Page 9 Page 9 of 31 CP0511BL Fairing Modification For OEM Fairing, both inner and outer fairing will need modification (race fairings may vary) repeat the steps below for each side: To determine where to cut the fairing to accommodate the crash protector, with fairing removed, •...
  • Page 10 Page 10 of 31 CP0511BL Before riding, check both sides are secure, and the crash protectors cannot rotate. • Check tightness of each side regularly. • ISSUE 1 - 08/07/2021 (DM) CONSUMER NOTICE The catalogue description and any exhibition of samples are only broad indications of the Products and R&G may make design changes which do not diminish their performance or visual appeal and supplying them in such state shall conform to the order.
  • Page 11 Page 11 of 31 CP0511BL NOTICE DE MONTAGE POUR CP0511BL PROTECTIONS CRASH DE COURSE APRILIA RS660 2021- E KIT CONTIENT LES ARTICLES ILLUSTRES ET ETIQUETES SUR LA PAGE ERTAINES PARTIES PEUVENT ETRE PRESENTES UNIQUEMENT POUR LA CLARTE DES INSTRUCTIONS E PAS PROCEDER AU MONTAGE TANT QUE VOUS N ETES PAS SUR QUE TOUTES LES PIECES SOIENT PRESENTES EUILLEZ LIRE TOUTES LES INSTRUCTIONS AVANT DE CONTINUER EN CAS DE DOUTE LORS DU MONTAGE DE NOS PRODUITS, CONSULTEZ UN DE NOS...
  • Page 12 Page 12 of 31 CP0511BL TOOLS REQUIRED VALEURS DE SERRAGE CLÉS HEXAGONALES 2.5, 3, 4, & M4 BOULON = 8Nm • M5 BOULON = CLÉ À CLIQUET + DOUILLES 8 mm, • 14mm & 17mm. M6 BOULON = CLÉ TORX •...
  • Page 13 Page 13 of 31 CP0511BL SCHÉMA D’ENSEMBLE – CÔTÉ GAUCHE SCHÉMA D’ENSEMBLE – CÔTÉ DROIT R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 14 Page 14 of 31 CP0511BL ORIENTATION DE LA PROTECTION CRASH PHOTOS DE MONTAGE Photo 1 Photo 2 Photo 3 Photo 4 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 15 Page 15 of 31 CP0511BL Photo 5 Photo 6 Photo 7 Photo 8 Photo 9 Photo 10 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 16 Page 16 of 31 CP0511BL Photo 11 Photo 12 Photo 13 Photo 14 Photo 15 Photo 16 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 17 Page 17 of 31 CP0511BL Photo 17 Photo 18 Photo 19 Photo 20 Photo 21 Photo 22 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...

  • Page 18: Notice De Montage

    Page 18 of 31 CP0511BL VEUILLEZ NOTER QUE CE KIT EST UN « KIT DE PERÇAGE » QUI NÉCESSIRA UNE MODIFICATION DU CARÉNAGE STANDARD, CAR LES CARÉNAGES DE COURSE PEUVENT VARIER, C'EST À VOUS DE VOUS ASSURER QUE LE CARÉNAGE SOIT CORRECTEMENT MODIFIÉ POUR ACCEPTER LE KIT À L'AIDE DU GUIDE CI-DESSOUS. VEUILLEZ NOTER QU'AVANT DE COMMENCER, VOUS AUREZ BESOIN D'UN CRIC APPROPRIÉ...
  • Page 19 Page 19 of 31 CP0511BL Répétez le processus pour le boulon de carénage côté droit, en le remplaçant par le boulon de • remplacement côté droit (H0087 - Article 2) à sa place. NE PAS ENLEVER LES BOULONS DU MOTEUR CÔTÉ GAUCHE ET DROIT EN MÊME TEMPS. Modification de carénage Pour le carénage d’origine, les carénages intérieur et extérieur devront être modifiés (les carénages de course peuvent varier) répétez les étapes ci-dessous pour chaque côté:...
  • Page 20 Page 20 of 31 CP0511BL Présentez la protection crash sur la moto en plaçant le boulon dans le nouveau support de cadre gauche de sorte que la protection crash repose dans la découpe de la protection crash. Serrez le boulon jusqu'à ce que vous sentiez une certaine compression à l'intérieur de la protection crash à...
  • Page 21 Page 21 of 31 CP0511BL MONTAGEANLEITUNG FÜR CP0511BL RACE STURZPADS APRILIA RS660 2021- EILE SIND AUF DEN NACHFOLGENDEN EITEN ABGEBILDET UND GEKENNZEICHNET IE ABGEBILDETEN EILE DIENEN LEDIGLICH ZUR RKLÄRUNG Ü BERPRÜFEN IE ZUERST DASS ALLE EILE VORHANDEN SIND ESEN IE DIE ONTAGEANLEITUNG KOMPLETT DURCH BEVOR IE ANFANGEN...
  • Page 22 Page 22 of 31 CP0511BL SIE BENÖTIGEN FOLGENDES WERKZEUG ALLGEM. ANZUGSDREHMOMENT Satz Inbusschlüssel inkl. 2.5, 3, 4, & 5mm M4 SCHRAUBE = 8Nm • Satz Steckschlüssel inkl. 8 mm, 14mm & • M5 SCHRAUBE = 12Nm 17mm A/F Satz Torx-Schlüssel M6 SCHRAUBE = 15Nm •...
  • Page 23 Page 23 of 31 CP0511BL ZUSAMMENBAU ZEICHNUNG – LINKE SEITE ZUSAMMENBAU ZEICHNUNG – RECHTE SEITE R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 24 Page 24 of 31 CP0511BL AERO-STYLE STURZPAD ORIENTIERUNG MOTORRAD VORNE MOTORRAD HINTEN MONTAGEANLEITUNG - ABBILDUNGEN Abbildung 1 Abbildung 2 Abbildung 3 Abbildung 4 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 25 Page 25 of 31 CP0511BL Abbildung 5 Abbildung 6 Abbildung 7 Abbildung 8 Abbildung 9 Abbildung 10 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 26 Page 26 of 31 CP0511BL Abbildung 11 Abbildung 12 Abbildung 13 Abbildung 14 Abbildung 15 Abbildung 16 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 27 Page 27 of 31 CP0511BL Abbildung 17 Abbildung 18 Abbildung 19 Abbildung 20 Abbildung 21 Abbildung 22 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 28 Page 28 of 31 CP0511BL HINWEIS: DIESES KIT IST EIN ‘DRILL KIT’ – DIE STANDARD-VERKLEIDUNG MUSS DESHALB MODIFIZIERT WERDEN. VERKLEIDUNGEN KÖNNEN UNTERSCHIEDLICH SEIN - ES LIEGT DAHER IN IHRER VERANTWORUNG, DAS MODIFIZIEREN DER VERKLEIDUNG ORDENTLICH DURCHZUFÜHREN, UM DAS KIT GEMÄSS DER NACHSTEHENDEN MONTAGEANLEITUNG RICHTIG ZU MONTIEREN.
  • Page 29 Page 29 of 31 CP0511BL Linke Seite + rechte Seite – Austausch der Motorschauben Nachdem die Verkleidung abgebaut wurde, stellen Sie einen entsprechenden Heber oder • Montageständer (für den Motor) unter den Motor, um den Motor während der Entfernung der Motorschrauben zu stützen (siehe Abbildung 16).
  • Page 30 Page 30 of 31 CP0511BL Die Verkleidung nun montieren wie ursprünglich wieder (die Schritte für den Abbau in umgekehrter • Reihenfolge ausführen). Stellen Sie sicher, dass die Gummischläuche wieder in die untere Abdeckung verlegt werden und die Fixierungsclips vorne am mittleren Verkleidungsteil mit dem Spoiler bündig abschließen.
  • Page 31 Page 31 of 31 CP0511BL causing death and personal injury, it shall not be liable for indirect or consequential loss and otherwise its liability shall be limited to the amounts paid by the Buyer for the Products or the fitting or service concerned. These terms do not affect the Buyer’s statutory rights.