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T
r a n s l a T i o n
o f
o r i g i n a l i n s T r u c T i o n s
FullFlow rev. 2022
DEBEM s.r.l.
- Via Del Bosco, 41 - Busto Arsizio (VA) ITALY
Tel. (+39) 0331/074034 - fax (+39) 0331/074036 - info@debem.it - www.debem.com
I N D USTR IA L PU MPS
CHEMICAL / PAINTING / PRINTING / WATER TREATMENT / GALVANIC / TEXTILE / CERAMIC / AUTOMOTIVE / MECHANICAL / OIL & GAS
info@debem.it - www.debem.com
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Related Manuals for Debem FullFlow MATRICOLA
Summary of Contents for Debem FullFlow MATRICOLA
- Page 1 DEBEM s.r.l. - Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. (+39) 0331/074034 - fax (+39) 0331/074036 - info@debem.it - www.debem.com I N D USTR IA L PU MPS CHEMICAL / PAINTING / PRINTING / WATER TREATMENT / GALVANIC / TEXTILE / CERAMIC / AUTOMOTIVE / MECHANICAL / OIL & GAS...
- Page 2 2022 Translation of Original Instructions - FullFlow rev. IDENTIFICATION AND NOMENCLATURE OF PARTS POS. NOMENCLATURE POS. NOMENCLATURE PUMP CASING DELIVERY CLAPET VALVES INSPECTION CAP DELIVERY CLAPET VALVE SEAT SUCTION CLAPET VALVES PRODUCT MEMBRANE CLAPET VALVE SEAT SUCTION PNEUMATIC EXCHANGER CENTRAL AIR SUPPLY CONNECTION VALVE BODY SHAFT...
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Page 3: Table Of Contents
Translation of Original Instructions FullFlow - rev. 2022 TABLE OF CONTENTS CHAPTER 1 GUIDANCE DOCUMENTS 4 - 12 EC DECLARATION OF CONFORMITY LIST OF RESIDUAL RISKS INTRODUCTION TO THE MANUAL 7 - 10 DELIVERY NOTE GENERAL NOTES ON DELIVERY WARRANTY CHAPTER 2 INTRODUCTORY INFORMATION 13 - 22... -
Page 4: Guidance Documents
GUIDANCE DOCUMENTS Translation of Original Instructions FullFlow - rev. 2022 CHAPTER 1 This chapter includes the Declaration of Incorporation, the List of Residual Risks and information on the struc- ture of the Original Instructions so that Operators and Technicians can properly consult the manual itself. THIS PART INCLUDES THE FOLLOWING TITLES PAGE DECLARATION OF CONFORMITY... -
Page 5: Dichiarazione Di Conformità
DICHIARAZIONE (CE - UE) DI CONFORMITÀ DECLARATION (CE - UE) OF CONFORMITY FABBRICATO DA: MANUFACTURED BY DEBEM SRL - Via del bosco 41 - 21052 Busto Arsizio (VA) – ITALIA LA PRESENTE DICHIARAZIONE DI CONFORMITÀ È RILASCIATA SOTTO LA RESPONSABILITÀ ESCLUSIVA DEL FABBRICANTE. -
Page 6: List Of Residual Risks
Translation of Original Instructions - FullFlow rev. 2022 Chapter 1 - Guidance Documents LIST OF RESIDUAL RISKS After careful analysis and evaluation of the hazards involved in the operating phases of the FullFlow series of air-op- erated pumps, the necessary measures have been taken to eliminate or reduce the related risks. The residual risks were reported and dealt with in the Installation, Use, and Maintenance Manual (Original Instructions) provided with... -
Page 7: Introduction To The Manual
Chapter 1 - Guidance Documents Translation of Original Instructions - FullFlow rev. 2022 INTRODUCTION TO THE MANUAL The Original Instructions have been drawn up taking into account all sizes and the different supply con- figurations of the FullFlow series Pneumatic Pump, and the steps necessary for correct installation and safe use. - Page 8 Page 34 of 76 w w w. d eb e m. com Page 19 of 76 w w w. debem.com PAGE Special symbols are used within the manual to highlight and differentiate particular information or suggestions important for the safety and/or correct installation, maintenance or replacement of the pump.
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Page 9: Symbols And Definitions
Chapter 1 - Guidance Documents Translation of Original Instructions - FullFlow rev. 2022 SYMBOLS AND DEFINITIONS MACHINE OPERATOR Identifies the type of Operator in charge of the mentioned operation. This qualification requires having obtained the necessary training and specific skills in the sector of use of the pump, in addition to full knowledge and understanding of the information contained in the Manufacturer’s user manual. - Page 10 Translation of Original Instructions - FullFlow rev. 2022 Chapter 1 - Guidance Documents SYMBOLS AND DEFINITIONS OBLIGATION SYMBOLS They indicate, together with the text, the type of personal protection to be used to carry out a certain operation: Obligation to disconnect the power supply before intervening. Obligation to wear gloves with toxic and corrosive fluids.
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Page 11: Delivery Note
DEBEM s.r.l. - Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. (+39) 0331/074034 - fax (+39) 0331/074036 - info@debem.it - www.debem.com I N D U ST R I A L P U M PS CHEMICAL / PAINTING / PRINTING / WATER TREATMENT / GALVANIC / TEXTILE / CERAMIC / AUTOMOTIVE / MECHANICAL / OIL & GAS info@debem.it - www.debem.com... -
Page 12: Warranty
Translation of Original Instructions - FullFlow rev. 2022 Chapter 1 - Guidance Documents WARRANTY FullFlow pumps are a quality product that is recognised by the satisfaction of our customers. However, should any defect appear, please contact the Manufacturer’s After-Sales Service, your Dealer or the nearest Customer Service Centre where you will receive assistance as quickly as possible. -
Page 13: Introductory Information
INTRODUCTORY INFORMATION Translation of Original Instructions FullFlow - rev. 2022 CHAPTER 2 This chapter of the manual covers topics of a preliminary nature but is especially important for the safe and correct use of the pump; therefore, follow the instructions in the sections below. THIS PART INCLUDES THE FOLLOWING TITLES PAGE PUMP IDENTIFICATION... -
Page 14: Pump Identification
FABBRICATO DA: MANUFACTURED BY Italy - www.debem.com DEBEM SRL - Via del bosco 41 - 21052 Busto Arsizio (VA) – ITALIA LA PRESENTE DICHIARAZIONE DI CONFORMITÀ È RILASCIATA SOTTO LA RESPONSABILITÀ ESCLUSIVA DEL FABBRICANTE. This declaration of conformity is issued under the sole responsibility of the manufacturer. -
Page 15: Pump Configuration Code
FC502- FullFlow 502 Z = IECEx PP + CF D EPDM N NBR PC PP + CF N NBR Note: the support frame is optional and is only supplied on request. inDusTrial PuMPs Page 15 of 76 w ww. debem. co m... -
Page 16: Atex Marking And Definition
Translation of Original Instructions - FullFlow rev. 2022 Chapter 2 - Introductory Information ATEX MARKING AND DEFINITION Allthe FullFlow air pumps comply with the Community Directives for the free movement of goods applica- ble to them (see Declaration of Conformity). II 3G Ex h IIB T4 Gb e II 3D Ex h IIIB T135°C Db X for They are produced asstandard in ATEX... - Page 17 Chapter 2 - Introductory Information Translation of Original Instructions - FullFlow rev. 2022 Ex h : Protection equipment «c», or «b», or «k», in accordance with EN 80079-37. : excluding the following gases: hydrogen, acetylene, carbon disulphide. IIIB : excluding the following powders: conductive powder. T4/T135°C : class of admitted temperatures.
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Page 18: Iecex Marking And Definition
Translation of Original Instructions - FullFlow rev. 2022 Chapter 2 - Introductory Information IECEx MARKING AND DEFINITION Allthe FullFlow air pumps comply with the Community Directives for the free movement of goods applica- ble to them (see Declaration of Conformity). FullFlow pneumatic pumps are manufactured in the CONDUCT version in IECEx execution with Ex h IIB T4 Gb and Ex h IIIB T135°C Db. -
Page 19: Pump Description
Chapter 2 - Introductory Information Translation of Original Instructions - FullFlow rev. 2022 PUMP DESCRIPTION OPERATING PRINCIPLE 2.5.1 The pneumatic pumps of the FullFlow series consist of a pneumatic exchanger with a reduced number of components, which drives the diaphragms of the two pumping units via a central pivot. The diaphragms integral with the central driving pin are operated with alternating motion in two stages (suction-delivery) and constitute the pumping elements. - Page 20 2.6.4 Any use of the FullFlow pump other than that previously described and specified in Section 2.7 TECHNICAL CHARACTERISTICS is considered improper and therefore prohibited by the manufacturer DEBEM. In particular, it is forbidden to use the pump for: FullFlow •...
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Page 21: Technical Features
MAX fluid temperature °C Pump weight (empty) PP and PP+CF Noise measured (4 bar) dB (A) * Note: for any specific information and/or evaluation, please contact DEBEM Technical Department. inDusTrial PuMPs Page 21 of 76 www. d eb em .co m... -
Page 22: Dimensions (Mm)
952.5 768.5 376.5 Note: The pumpsupport frame is optional and is only supplied on request. For dimensions related topossible support frame STANDARD frame proposed by DEBEM, please ask for the Technical Sheet. inDusTrial PuMPs Page 22 of 76 ww w. d eb e m. co m... -
Page 23: Warnings And Requirements
WARNINGS AND REQUIREMENTS Translation of Original Instructions FullFlow - rev. 2022 CHAPTER 3 This chapter deals with very important safety issues and how to safely install, use or maintain the Full- Flow series pumps. Strictly follow these simple principles and rules throughout the life of the pump. THIS PART INCLUDES THE FOLLOWING TITLES PAGE SAFETY RULES... -
Page 24: Safety Rules
Translation of Original Instructions - FullFlow rev. 2022 Chapter 3 - Warnings and Requirements SAFETY RULES The Original Instructions must always be available to operators. Dangerous or hazardous practices or practice not complying with the Safety Rules and with the recommendations contained herein, may cause material damage, serious injuries and in extreme cases even death for which the Manufacturer cannot be held responsible. - Page 25 Chapter 3 - Warnings and Requirements Translation of Original Instructions - FullFlow rev. 2022 3.1.8 It is always necessary to thoroughly check the suitability of the chemical compatibility and temperature of the fluid to be pumped (if necessary, by subjecting it to prolonged tests) before installing and using the pump.
- Page 26 Translation of Original Instructions - FullFlow rev. 2022 Chapter 3 - Warnings and Requirements CAUTION: risk of diaphragm breakage and product leakage In addition to determining poor efficiency and performance, the presence of flow rate points lower than the nominal values of the pump along the product circuit ducts, upstream and downstream of the pump, can prematurely wear the diaphragms and/or cause breakage.
- Page 27 Chapter 3 - Warnings and Requirements Translation of Original Instructions - FullFlow rev. 2022 3.1.22 The pneumatic exchanger components (shaft included) are built with materials that are not specifically resistant to chemical and corrosive products; if the diaphragms brake, the fluid can enter the pneumatic exchanger and the environment through the discharge circuit and damage the components.
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Page 28: Transport And Positioning
TRANSPORT AND POSITIONING Translation of Original Instructions FullFlow - rev. 2022 CHAPTER 4 FullFlow pumps are normally shipped in a cardboard box or, at the Customer’s request and the place of dispatch, they can be supplied on pallets with wooden crates or in packaging for shipment by sea. THIS PART INCLUDES THE FOLLOWING TITLES PAGE STORAGE AND PRESERVATION... -
Page 29: Storage And Preservation
Chapter 4 - Transport and Positioning Translation of Original Instructions - FullFlow rev. 2022 STORAGE AND PRESERVATION FullFlow series pumpsare normally shipped in a closed cardboard box with internal shock protection. Upon specific customer request, depending on the quantity and country of destination, they can be shipped on pallets, in wooden crates or with packaging for shipments by sea. -
Page 30: Transport And Handling
DEBEM s.r.l. - Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. (+39) 0331/074034 - fax (+39) 0331/074036 - info@debem.it - www.debem.com I ND USTRI A L PUMPS CHEMICAL / PAINTING / PRINTING / WATER TREATMENT / GALVANIC / TEXTILE / CERAMIC / AUTOMOTIVE / MECHANICAL / OIL & GAS info@debem.it - www.debem.com... -
Page 31: Positioning And Installation
4.3.2 Bracket on suitable structural support (on the floor with suitable flatness +/- 0.1 mm) on the feet with suit- able washers and bolts. If necessary, provide suitable anti-vibration feet (DEBEM catalogue). 4.3.3 If the pump is made of conductive material (CONDUCT execution) and suitable for pumping permitted flammable fluids, it is necessary to install a suitable earthing cable on each pump casing;... -
Page 32: Product Circuit Connection
Translation of Original Instructions - FullFlow rev. 2022 Chapter 4 - Transport and Positioning PRODUCT CIRCUIT CONNECTION 4.3.4 After positioning, it is possible to connect the pump to the product circuit as follows: CAUTION : risk of chemical reactions with water Before installing the pump for use with liquids that react with tap water, it is necessary to open the product circuit and dry all internal surfaces. - Page 33 Chapter 4 - Transport and Positioning Translation of Original Instructions - FullFlow rev. 2022 CAUTION: risk of breakage and/or failures of the threads. Do not use thread lockers and/or Teflon paste and conical threads. Excess PTFE tape and/or excessive clamping pressure can cause cracks on the manifolds and/or failure of the threads. 4.3.4c In case of a vertical product delivery higher than 5 meters, it is necessary to install a check valve on the system piping, to prevent the fluid from burdening inside the pump.
- Page 34 Translation of Original Instructions - FullFlow rev. 2022 Chapter 4 - Transport and Positioning 4.3.4h If used for drum suction (not positive suction head), the submerged end of the intake hose must be pro- vided with a diagonally cut fixing to prevent it from adhering to the drum bottom. 4.3.4i In installations where the presence of solid particulate is expected, install a suitably oversized strainer (which does not cause pressure drops) on the suction inlet, with a surface area of 2.5 / 3 times the area...
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Page 35: Pneumatic Connection
Chapter 4 - Transport and Positioning Translation of Original Instructions - FullFlow rev. 2022 PNEUMATIC CONNECTION The connection operations to the pneumatic system are reserved for qualified and authorised Installers who know and follow the contents of this Manual and are equipped with suitable Personal Protective Equipment (PPE). - Page 36 CAUTION : risk of stalling and/or diaphragm rupture. To feed more than one pump with the same air control device, contact the DEBEM Technicians. Lower or higher pressures may cause functional problems or pump breakage, product spills and dam- ages to persons and/or objects.
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Page 37: Checks Prior To Commissioning
Chapter 4 - Transport and Positioning Translation of Original Instructions - FullFlow rev. 2022 CAUTION: danger of loss of the affixed ATEX or IECEx marking. It is forbidden to use the pump with temperatures higher than those allowed and specified in the manual; if exceeded, conformity with the affixed ATEX or IECEx marking is cancelled. -
Page 38: Commissioning And Stop
COMMISSIONING AND SHUTDOWN Translation of Original Instructions FullFlow - rev. 2022 CHAPTER 5 The topics in this chapter are divided into sections, taking into account the operational phases for com- missioning, operation and stop methods. THIS PART INCLUDES THE FOLLOWING TITLES PAGE PUMP POTTING 39 - 40... -
Page 39: Pump Potting
Chapter 5 - Commissioning and shutdown Translation of Original Instructions - FullFlow rev. 2022 PUMP POTTING The FULLFLOW pump is self-priming, and under normal conditions does not need to be potted. However, for applications close to the limit of pump performance (maximum negative suction, maximum viscosity and/or maximum specific gravity of the product) indicated in Section 2.7 TECHNICAL CHARAC- TERISTICS, potting is required to allow for greater suction capacity. - Page 40 Translation of Original Instructions - FullFlow rev. 2022 Chapter 5 - Commissioning and shutdown 5.1.5 Screw the end caps onto both pump bodies and tighten them with a torque of 60Nm. WARNING : Danger of breakage and liquid spillage and/or pump malfunction. Over-tightening can lead to thread breakage and product leakage.
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Page 41: Commissioning And Operation
Chapter 5 - Commissioning and shutdown Translation of Original Instructions - FullFlow rev. 2022 COMMISSIONING AND OPERATION The start-up and commissioning of the pump are reserved for trained and authorised Installers who know and follow the Original Instructions. The user must always use fluids that are compatible with the original design conditions (see Section 2.6 and the INTENDED USE AND IMPROPER USES... - Page 42 °C Pump weight (empty) PP and PP+CF Noise measured (4 bar) dB (A) * Note: for any specific information and/or evaluation, please contact DEBEM Technical Department. inDusTrial PuMPs www. d eb em .com Page 21 of 76 MIN 2 MIN 2 bar 5.2.8...
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Page 43: Normal Shutdown Of The Pump
Chapter 5 - Commissioning and shutdown Translation of Original Instructions - FullFlow rev. 2022 NORMAL SHUTDOWN OF THE PUMP Do not stop pumping the liquid and/or the operating pump by closing the on/off valves of the product suction and/or delivery duct. The pump and the fluid must always be stopped by switching off the pump pneumatic motor by disconnecting the air. -
Page 44: Emergency Stop Of The Pump
Translation of Original Instructions - FullFlow rev. 2022 Chapter 5 - Commissioning and shutdown EMERGENCY STOP OF THE PUMP In conditions of detected danger and/or malfunction of the pump, it is necessary to promptly stop it in emergency conditions proceeding as follows. Requirements after the pump shutdown •... -
Page 45: Routine Maintenance
ROUTINE MAINTENANCE Translation of Original Instructions FullFlow - rev. 2022 CHAPTER 6 This chapter contains the maintenance timetable or the operations foreseen by the Manufacturer in order to ensure a safe and long-lasting maintenance of the FullFlow pumps. THIS PART INCLUDES THE FOLLOWING TITLES PAGE SCHEDULED MAINTENANCE TABLE EXTERNAL CLEANING AND TIGHTNESS CHECK... -
Page 46: Scheduled Maintenance Table
Translation of Original Instructions - FullFlow rev. 2022 Chapter 6 - Routine Maintenance SCHEDULED MAINTENANCE TABLE The scheduled maintenance operations are reserved for qualified and authorised Mechanical Service- men, equipped with suitable Personal Protective Equipment (PPE), who know and comply with the con- tents of this Manual. -
Page 47: External Cleaning And Tightness Check
Chapter 6 - Routine Maintenance Translation of Original Instructions - FullFlow rev. 2022 EXTERNAL CLEANING AND TIGHTNESS CHECK This operation is reserved for trained and qualified maintenance technicians equipped with appropriate Personal Protective Equipment (PPE); see Technical and Safety Data Sheets of the liquid treated. - Page 48 Translation of Original Instructions - FullFlow rev. 2022 Chapter 6 - Routine Maintenance PRODUCT CIRCUIT TIGHTNESS CHECK 6.2.2 The seal of the product circuit of the pump must be checked after the first 2 hours of operation and then periodically every 500 hours, working as follows: CAUTION : risk of contact with toxic or corrosive fluids and/or ejection of pressurised fluid.
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Page 49: Tightness Check
Chapter 6 - Routine Maintenance Translation of Original Instructions - FullFlow rev. 2022 TIGHTNESS CHECK This operation is reserved for trained and qualified Mechanical Servicemen, equipped with suitable Per- sonal Protective Equipment (PPE); see the Technical and Safety Data Sheets of the treated liquid. -
Page 50: Tightening Torque Table
Translation of Original Instructions - FullFlow rev. 2022 Chapter 6 - Routine Maintenance TIGHTENING TORQUE TABLE 6.3.2 The following table shows the tightening torques referred to the construction components and their mate- rials. Tightening must be carried out in compliance with the tightening torques indicated by the Manufacturer and expressed in Nm (Newton metre) referred to each model and construction material. -
Page 51: Product Circuit Maintenance
Chapter 6 - Routine Maintenance Translation of Original Instructions - FullFlow rev. 2022 PRODUCT CIRCUIT MAINTENANCE This operation is reserved for trained and qualified maintenance technicians equipped with appropriate Personal Protective Equipment (PPE); (see Technical and Safety Data Sheets of the liquid treated). CAUTION : risk of contact with toxic or corrosive fluids. - Page 52 Translation of Original Instructions - FullFlow rev. 2022 Chapter 6 - Routine Maintenance INTERNAL CLEANING OF THE PRODUCT CIRCUIT 6.4.2 The pump must be internally cleaned periodically every 20.000.000 cycles of operation to allow visual inspec- tions and a safe use of the pump. The presence of dust and/or deposits on the external surfaces of the pump can negatively affect process temperatures.
- Page 53 Chapter 6 - Routine Maintenance Translation of Original Instructions - FullFlow rev. 2022 INSPECTION OF PUMP CHAMBERS AND CLAPET VALVES 6.4.3 Visual inspections of the diaphragms and clapet valves must be carried out weekly on a regular, sched- uled basis to check for obstructions, deposits and/or suspended elements that could impair their perfor- mance and/or proper functioning.
- Page 54 Translation of Original Instructions - FullFlow rev. 2022 Chapter 6 - Routine Maintenance CHECK AND/OR REPLACEMENT OF CLAPET VALVES (Suction and Discharge) 6.4.4 Suction and discharge clapet valves are wear parts. Their duration is strongly affected by the conditions of use and by the chemical and physical stresses. Checking the suction and discharge clapet valves must be carried out periodically every 500 hours of operation to ensure proper functioning and best pump performance.
- Page 55 Chapter 6 - Routine Maintenance Translation of Original Instructions - FullFlow rev. 2022 6.4.4h Refit the O-ring seals and intake clapet valves to their respective seats on both valve bodies, observing the orientation and alignment notches (see Spare Parts Table). 6.4.4i Refit the O-ring seals and delivery clapet valves to their respective seats on both valve bodies respecting the orientation and alignment notches...
- Page 56 Translation of Original Instructions - FullFlow rev. 2022 Chapter 6 - Routine Maintenance 6.4.5 CHECK AND/OR REPLACEMENT OF MEMBRANES (End-of-Life) The diaphragms (internal and in contact with the product) are components subject to wear. Their duration is strongly affected by the conditions of use and by the chemical and physical stresses. From tests car- ried out on thousands of installed pumps (with head equal to 0.5 m at 20°C), it was found that the normal duration exceeds 100,000,000 (one hundred million) cycles.
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Page 57: Pump Re-Assembly
Reposition and connect the pump to the product system and the pneumatic supply circuit as described Section 4.3 and 4.4. The maintenance of the product circuit of the pump is completed. inDusTrial PuMPs Page 57 of 76 w ww. debem. co m... -
Page 58: Air Circuit Maintenance
Translation of Original Instructions - FullFlow rev. 2022 Chapter 6 - Routine Maintenance AIR CIRCUIT MAINTENANCE This operation is reserved for trained and qualified maintenance technicians equipped with appropriate Personal Protective Equipment (PPE); see Technical and Safety Data Sheets of the liquid treated. CAUTION : risk of contact with toxic or corrosive fluids. - Page 59 Chapter 6 - Routine Maintenance Translation of Original Instructions - FullFlow rev. 2022 COAXIAL PNEUMATIC EXCHANGER REPLACEMENT 6.5.2 The FullFlow pumps house a pneumatic coaxial exchanger; to replace the pneumatic exchanger, proceed as follows: CAUTION : risk of contamination, injuries and/or harm to health. Should the pump be returned to the Manufacturer or an Authorised Assistance Centre, it must first be emptied of the product or any detergents.
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Page 60: Reassembly Of The Pump
ONLY Filter/Regulator (20µ - micron) 3-way valve - interlocking (EMERGENCY) inDusTrial PuMPs Air Filter www. debem .com Pressure Relief Valve Page 31 of 76 4.4.2 Tighten a compressed air flow control valve, a 3-way valve (START - STOP with air discharge) and a check valve on the pneumatic circuit connection of the pump, as per the diagram in the figure. -
Page 61: Troubleshooting
Anomaly, Possible Cause and Suggestion. NOTE For more serious problems, we strongly recommend contacting the DEBEM SERVICE DEPARTMENT or an Authorised Assistance Centre; our Engineers will provide you with assistance as quickly as possible. CAUTION Before performing any operation and accessing the pump, it is necessary to: •... - Page 62 Translation of Original Instructions - FullFlow rev. 2022 Chapter 7 - Troubleshooting ANOMALY POSSIBLE CAUSE ADVICE 3. The pump operates in 3.1 Pneumatic exchanger 3.1a Replace pneumatic exchanger. irregular way. worn or defective interior. 3.2 Shaft is worn. 3.2a Replace the shaft and pneumatic exchanger. 3.3 Ice on discharge gate.
- Page 63 Chapter 7 - Troubleshooting Translation of Original Instructions - FullFlow rev. 2022 7. The pump does not 7.1 The suspension filaments 7.1a Checking the maximum length of the filaments convey correctly the fluid are too long. in suspension. with filaments in suspen- 7.2 Agglomerates of 7.2a Check the maximum filament length of the sion...
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Page 64: Decommissioning And Disposal
DECOMMISSIONING AND DISPOSAL Translation of Original Instructions FullFlow - rev. 2022 CHAPTER 8 This chapter deals with the operations envisaged by the Manufacturer to decommission and dispose of the BOXER pumps at the end of their life. THIS PART INCLUDES THE FOLLOWING TITLES PAGE DECOMMISSIONING AND WASHING FORM 65 - 67... -
Page 65: Decommissioning And Washing Form
Chapter 7 - Decommissioning and Disposal Translation of Original Instructions - FullFlow rev. 2022 DECOMMISSIONING AND WASHING FORM This operation is reserved for trained and qualified maintenance technicians equipped with appropriate Personal Protective Equipment (PPE); see Technical and Safety Data Sheets of the liquid treated. -
Page 66: Pump Storage
Translation of Original Instructions - FullFlow rev. 2022 Chapter 8 - Decommissioning and Disposal PUMP STORAGE 8.1.3 The pump must be stored in suitable packaging in a closed and protected environment at temperatures rang- ing from 5°C to 45°C and a humidity level not above 90%. The pumps of the FullFlow series are not self-draining, and before storage, the pump must always be internally flushed (see Chapter 6 CLEANING AND SANITIZATION) - Page 67 DEBEM reserves the right to not perform repair on pumps dedicated to the transfer of substances which are potentially dangerous to the health of the operator and the environment. DEBEM strictly adheres to the applicable waste disposal regulations and is not allowed to dispose of fluids of any kind and/or type.
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Page 68: Disposal
Translation of Original Instructions - FullFlow rev. 2022 Chapter 8 - Decommissioning and Disposal DISPOSAL This operation is reserved for trained and qualified Mechanical Servicemen, equipped with suitable Per- sonal Protective Equipment (PPE); see the Technical and Safety Data Sheets of the treated liquid. -
Page 69: Spare Parts
Via Del Bosco 41 GUARNIZIONE O-RING 165 O-RING GASKET 165 OR 165 21052 Busto Arsizio (VA) CORPO CENTRALE CON O-RING CENTRAL HOUSING WITH ORING Italy - www.debem.com FLANGIA LATO ARIA FLANGE AIR SIDE Air-operated pump name CORPO POMPA PUMP CASING Diaphragm pump... - Page 70 Translation of Original Instructions - FullFlow rev. 2022 Chapter 8 - SPARE PARTS PLASTIC FULLFLOW 502 - inDusTrial PuMPs Page 70 of 76 ww w. d eb e m. co m...
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Page 71: Fullflow 502 - Plastic
Chapter 8 - SPARE PARTS Translation of Original Instructions - FullFlow rev. 2022 PLASTIC FULLFLOW 502 - Position DESCRIZIONE DESCRIPTION CENTRAL HOUSING WITH ORING CORPO CENTRALE CON O-RING FLANGE AIR SIDE FLANGIA LATO ARIA PUMP CASING CORPO POMPA MANIFOLD COLLETTORE SHAFT ALBERO SILENCER... -
Page 72: Notes
Translation of Original Instructions - FullFlow rev. 2022 Chapter 8 - SPARE PARTS NOTES inDusTrial PuMPs Page 72 of 76 ww w. d eb e m. co m... - Page 73 Chapter 8 - SPARE PARTS Translation of Original Instructions - FullFlow rev. 2022 inDusTrial PuMPs Page 73 of 76 www. d eb em .co m...
- Page 74 Translation of Original Instructions - FullFlow rev. 2022 Chapter 8 - SPARE PARTS inDusTrial PuMPs Page 74 of 76 ww w. d eb e m. co m...
- Page 75 Chapter 8 - SPARE PARTS Translation of Original Instructions - FullFlow rev. 2022 inDusTrial PuMPs Page 75 of 76 www. d eb em .co m...
- Page 76 DEBEM s.r.l. - Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. (+39) 0331/074034 - fax (+39) 0331/074036 - info@debem.it - www.debem.com I NDUS T RI AL P UM PS CHEMICAL / PAINTING / PRINTING / WATER TREATMENT / GALVANIC / TEXTILE / CERAMIC / AUTOMOTIVE / MECHANICAL / OIL & GAS...
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