zortrax Endureal User Manual

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3D Printer User Guide

Endureal

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Page 1 3D Printer User Guide Endureal...
Page 2: Table Of Contents
Table of contents Introduction Intended Use of the Zortrax Endureal General Safety Information Warning and Safety Labels Learn More about the Zortrax Endureal How does the Zortrax Endureal work? What’s in the Box Main Components Zortrax 3D Printing Technology Glossary...
Page 3: Introduction
Due to the size and specificity, Zortrax devices are not intended for use by children under the age of 14 and people with reduced manual, motor and psychomotor skills. The Manufacturer recommends providing assistance and guidance to people with disabilities and older adults who wish to operate the printers.
Page 4: General Safety Information
The latest updates can be downloaded from: https://support.zortrax.com/downloads. The Zortrax Endureal is very heavy. The unit may weigh more than 150 kg [331 lb] and should be moved or lifted by at least four people. In addition, the printer operates at very high temperatures and has easily accessible movable components.
Page 5: Electrical Safety
Tools and accessories from the Starter Kit box should be used with special care only for intended purposes. Improper use of the tools may cause serious injuries. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 6: Risk Of Burns
Risk of Burns There is a high risk of burns while operating the Zortrax Endureal as the temperature of the extruder may reach up to 480° C [896° F], whereas the temperature in the chamber may reach up to 200° C [392° F]. Do not touch the extruder with bare hands. Be extremely careful during maintenance and repair work of heated units.
Page 7 Next to the motherboard and fuses Next to the mounting holes for handles ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 8: Transport Instructions
Safe Storage and Transport Guidance Zortrax devices must be stored between 0 and 35° C [32 - 95° F]. The storage space should be free of moisture and other extreme conditions. Transport Instructions When transporting the device, follow the instructions provided on the packaging. One device may weigh more than 150 kg [331 lb] and should be transported only in the original chest integrated with a pallet.
Page 9: How Does The Zortrax Endureal Work
Each printer can still be operated using the touchscreen at the front. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 10: What's In The Box
What’s in the Box Starter Kit ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 11: Maintenance Kit
Maintenance Kit ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 12: Main Components
Main Components 1. Front view (Lid opened) ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 13 2. Front view (Front door opened) 3. Left-side view ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 14: Zortrax 3D Printing Technology Glossary
In the filament chamber, users perform all activities connected with ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 15 (dual extrusion). Depending on the chosen method, you have to remove the support structures manually or dissolve them in water. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 16 The Endureal is equipped with two material guides, both of which have to be attached to the extruder and to the corresponding material endstop installed in the filament chamber on the right side of the printer.
Page 17 Once you start the calibration, follow the instructions displayed on the screen. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 18 There are two types of spool holders in the Endureal: one which secures the model material spool and one which secures the support material spool. Both spool holders are integrated with filament weight sensors.
Page 19 The last step is to transfer the file to the printer’s storage using Wi-Fi, Ethernet cable, or a USB flash drive. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 20: First Use Preparation
2. Unscrew the screws marked “A” in the chest cover. Next, remove the top panel of the chest. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 21 4. Remove the box with accessories placed on the left side of the chest. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 22 6. Remove the four screws that secure the printer to the connecting angles (A). Next, remove the eight screws that secure the connecting angles to the pallet (B). ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 23 *The printer should be lifted or moved by at least four people. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 24 10. Secure the signaling unit to the housing with the four screws. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 25 12. Make sure the printer is properly leveled. If it is necessary, tighten or loosen the printer’s legs as needed with a wrench. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 26 Both spools are installed in the same way. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 27 Tools -> Materials -> Load material (Go to page 41 for more details on material loading). ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 28 Next, carry out Nozzle alignment calibration - select Tools -> Nozzle alignment. Follow the instructions displayed on the screen. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 29: Connecting The Printer To A Network
Connecting the printer to a network The Endureal can be connected to a local network in two ways: via Wi-Fi or an Ethernet cable. Both methods allow you to manage the printer directly from Z-SUITE and make it possible to remotely transfer .zcodex files from your computer to the printer.
Page 30 You can control the Ethernet connection settings in the main menu; select Settings, Connectivity options and Ethernet. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 31: Registering The Printer
The procedure is simple and requires following a few steps in the printer’s menu and on the website. To complete the registration, you will need a Zortrax ID account. If you don’t have the account, you will be able to create it during the registration.
Page 32 2. Go to zortrax.com/register. 2a. Select your device on the website. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 33 2b. Log into your Zortrax ID account. If you don’t have the account, create it now. 2c. Fill in the form. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 34 3. Enter the PIN code provided on the website and select OK. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 35 1. Open the Settings menu, next Connectivity options and select Unregister your device. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 36 2. Confirm the action by selecting Unregister on the screen. 3. You have successfully unregistered your device. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 37: Firmware Update
USB flash drive and plug it into the port on the right side of the device. To start the installation, select Refresh. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 38: Navigating Through The Menu
Device warnings - this menu shows all warnings that have been displayed while using the printer. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 39 • Ignore endstops - this option allows you to print without having to use one or two of the material endstops. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 40: Material Drying
1. To start material drying, select Tools and Drying materials. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 41 Once the process has finished, the material is ready to be loaded. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 42: Material Loading
Be careful! The extruder will be very hot. Do not touch it. Wear safety gloves. Once loading is complete, the printer is ready to work. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 44: Platform Calibration
©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 45: Nozzle Alignment Calibration
You have to calibrate the platform before carrying out the nozzle alignment calibration. 1. From the main menu, select Tools and Nozzle Alignment. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 46 2. At this point, the printer will start to heat up the hotends, and then print two trial mo- dels. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 47 (the lines where the support material covers the model material most precisely). Select Done to finish the calibration. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 48: Z-Suite Installation
The following instructions show the correct procedure of removing the print from the platform. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 49 WARNING! WAIT UNTIL THE PLATFORM AND THE PRINT COOL DOWN. 2. Open the front door. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 50 3. Loosen the four screws that secure the platform (A), and turn the corner locks (B). 4. Remove the PEI plate with the print. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 51 WARNING! REMOVE THE PRINT VERY CAREFULLY. WEAR SAFETY GLOVES. 6. Put the PEI plate back in the printer. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 52 8. Close the front door and plug the power cable in. Next, carry out Platform autocalibration. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 53: Available Materials
See page 39 details. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 54: Basic Maintenance And Service Work
- cleaning under the platform products with a high evaporation rate ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 55 Lack of proper care of the machine can cause inevident damage or improper operation of the drive units ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 56 Lack of proper care of the machine can cause inevident damage or improper operation of the drive units ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 57 Lack of proper care of the machine can cause inevident damage or improper operation of the drive units ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 58 Cleaning and lubricating the axes can help you save the material used for 3D printing as well as the time for preparing the device for printing ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 59 Lack of proper care of the machine can cause inevident damage or improper operation of the drive units ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 60: Support And Troubleshooting
In order to ensure safety of every 3D printer’s user, the Manufacturer provides various support while identifying and solving technical problems independently. In case of difficulties with operating a Zortrax 3D printer, at first you should seek guidance in this User Guide, check the manuals available at: http://support.zortrax.com/, or consult our technical specialists through the Support Form available at: http://support.zortrax.
Page 61 • make sure that the platform is sufficiently clean, 2. For further help, visit our Support Center at: http://support.zortrax.com/. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 62: Error Messages
-Check if the extruder cable is properly connected, -Heater&thermocouple replacement, -Extruder cable replacement, -Extruder PCB replacement ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 63 -Check if the heatbed cable is properly connected to the motherboard -Heatbed cable replacement -Heatbed cable adapter replacement ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 64 -Check if the extruder cable is properly connected connection -Extruder cable replacement -Extruder PCB replacement ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 65 Critical temperature -Check if the right heater sensor has not been damaged ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 66 -Check if the right heater sensor has not been damaged In the case of other error messages, contact Zortrax Customer Support through the Support Form and provide details and pictures. If the device begins to operate in an unidentified way, safely unplug...
Page 67: Specification
200 microns [0.4 mm/0.016 in nozzle] Minimal wall thickness 450 microns [0.4 mm/0.016 in nozzle] ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 68 120 V - 1600 W; Maximum power consumption 200 - 240 V - 2300 W ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.
Page 69: Recycling
Manufacturer, or the importer of the device. Disposing of waste electrical and electronic equipment along with other waste is prohibited by the Directive 2012/19/UE. ©2024, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following document are registered trademarks of Zortrax and are subject to legal protection.

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