Related Manuals for Jasic Cut 160
Summary of Contents for Jasic Cut 160
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Page 1: Operator Manual
Cut 160 Air Plasma Cutting machine Order code ! JP-160 OPERATOR MANUAL... -
Page 2: Serial Number
Your new product Thank you for selecting this Jasic Technology, Wilkinson Star product. This product manual has been designed to ensure that you get the most from your new product. Please ensure that you are fully conversant with the information provided paying particular attention to the safety precautions. The information will help protect yourself and others against the potential hazards that you may come across. -
Page 3: Safety Precautions
Safety Precautions These general safety norms cover both arc welding Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact machines and plasma cutting machines unless with the work ground. otherwise noted. Never touch the electrode if you are in contact with the work The equipment must only be used for the purpose it was ground, or another electrode from a different machine. - Page 4 Do not weld on coated metals, unless the coating is Replace the coverings and protections and close all doors removed from the weld area, the area is well ventilated, and when the intervention is finished, and before starting the while wearing an air-supplied respirator. The coatings on equipment.
- Page 5 Keep your head and face away from the cylinder valve outlet RF Declaration when opening the cylinder valve. Equipment that complies with directive 2004/108/EC Always secure the cylinder safely concerning electromagnetic compatibility (EMC) and the technical requirements of EN60974-10 is designed for use in Never deface or alter any cylinder industrial buildings and not those for domestic use where electricity is provided via the low voltage public distribution...
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Page 6: Product Overview
Product Overview and construction industry, metallurgy, chemical engineering, Features aerospace, automobile and engineering vehicles The machine adopts advanced inverter technology. The manufacturing and construction, etc. high inverter frequency of 20KHz greatly reduces the size and weight of the cutter. There is a great reduction in magnetic and resistance loss which enhances the cutting efficiency and energy saving effect. -
Page 7: Technical Data
Technical data MODEL CUT 160 Rated input voltage (V) Three phase 400V AC±15% Rated input frequency (Hz) 50/60 Rated input capacity (KVA) 29.2 Recommended supply fuse (A) Compressed air requirement 170L/Min. 6Bar No load voltage 330V DC Cutting current (A) -
Page 8: Panel Layout
Controls PANEL LAYOUT DIGITAL METER CUTTING CURRENT ADJUSTER GAS SELECTOR SECONDARY GAS REGULATOR 2T/4T (AUTOMATIC OPERATION) AIR PRESSURE GUAGE TORCH CONNECTOR ALARM INDICATORS WORK RETURN SOCKET... - Page 9 AIR INLET FUSE AIR FILTER MAINS INPUT CABLE MAINS ON/OFF SWITCH...
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Page 10: Installation
Installation Unpacking Connection of cutting torch Check the packaging for any signs of damage. Connect the central connection plug on the cutting torch to the central connection socket of the power supply, and Carefully remove the machine and retain the packaging until tighten It clockwise to avoid gas leakage. - Page 11 The air supply pressure should not exceed 8 bar and normal Note: Screw the electrode into the torch with an inner cutting pressure will be around 6 bar. hexagon spanner, and tighten it. Otherwise, the inner thread of the electrode will be burned. Adjustment of the pilot arc gas Introduction of the cutting torch The pilot arc gas of CUT160 (L307) is appropriately set when...
- Page 12 P150LT COMPATIBLE CEBORA Gas: Single • Air Flow: 220 Litres Per Min • Rating: 150 Amp @ 60% Duty Cycle • Cutting Capacity: 35mm Most Materials TORCH PACKAGES MAIN CONSUMABLES Item No Description List Price Each £ Item Part Description Pack List Price C1576LT...
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Page 13: Operation
Operation Keep the nozzle of cutting torch upright over the Before starting any cutting activity ensure that you have workpiece, and check if the arc is moving with the cutting suitable eye protection and protective clothing. Also take line. Do not bend the cable too much, step on or press upon the cable to avoid restricting the air flow. -
Page 14: Maintenance And Troubleshooting
Maintenance and troubleshooting The following operation requires sufficient professional Troubleshooting knowledge on electric aspects and comprehensive Before arc cutting machines are dispatched from the factory, safety knowledge. Make sure the input cable of the they have already been checked thoroughly. The machine machine is disconnected from the electricity supply and should not be tampered with or altered. - Page 15 Malfunction Cause and solution Check and make sure that the gas supply circuit is connected to the power supply, and that the gas supply circuit is The gas lack indicator illuminates powered on. with yellow. Check if there is gas leakage in the gas supply circuit, and test the pressure of the input gas. Clean the contact part of the work clamp and the workpiece to ensure good metal- metal contact. Check if the work clamp is damaged, and Arc cannot be transferred onto the repair it if necessary.
- Page 16 Parts Position Part Number Description Position Part Number Description 10004622 Torch connector 10050741 Filter protection cover 10050737 Front panel 10050738 Rear panel 10034377 Quick connector 10004935 Switch 10028232 RC module 10046896 Handle 10006523 Contactor 10004960 Connector 10039598 Contactor bracket 10039599 Bracket 10047520 Base panel...
- Page 19 Position Part Number Description Position Part Number Description 10047376 Right cover 10035396 IGBT connector 10045291 Fuse holder 10047561 IGBT heatsink 10005913 Non inductive capacitor 10053633 Holder 1 10046425 Current sampling board 10053637 Holder 2 10016634 Bracket 10053634 Support plate 10007233 IGBT module 10053217 Wheel...
- Page 20 CUT 160 AIR PLASMA CUTTING MACHINE Order code !JP-160 © Wilkinson Star Limited Issue 1 June 2015 Product is subject to change without notice...