Subscribe to Our Youtube Channel
Related Manuals for Samson 3358
Summary of Contents for Samson 3358
- Page 1 EB 9910 EN Translation of original instructions Type 3358 Ball Valve · ANSI version For combination with a lever or a pneumatic or electric part-turn actuator Edition October 2024...
- Page 2 Note on these mounting and operating instructions These mounting and operating instructions assist you in mounting and operating the device safely. The instructions are binding for handling SAMSON devices. The images shown in these instructions are for illustration purposes only. The actual product may vary.
-
Page 3: Table Of Contents
Contents Safety instructions and measures ..............1-1 Notes on possible severe personal injury ............1-4 Notes on possible personal injury ..............1-4 Notes on possible property damage .............1-6 Markings on the device ................2-1 Ball valve nameplate ...................2-1 Actuator nameplate ..................2-1 Design and principle of operation ...............3-1 Fail-safe action ...................3-1 Versions .....................3-1 Valve accessories ..................3-1... - Page 4 Removal ....................11-1 11.1 Removing the ball valve from the pipeline ...........11-2 11.2 Removing the actuator from the valve ............11-2 Repairs ....................12-1 12.1 Returning devices to SAMSON ..............12-1 Disposal ....................13-1 Certificates ....................14-1 Appendix ....................15-1 15.1 Tightening torques, lubricants and tools ............15-1 15.2 After-sales service ..................15-2...
-
Page 5: Safety Instructions And Measures
1 Safety instructions and measures Intended use The Type 3358 Ball Valve is used in combination with a lever or, alternatively, an electric or pneumatic part-turn actuator for on/off applications in various industrial sectors. The valve assembly is suitable for liquids, vapors and gases. - Page 6 Safety instructions and measures Personal protective equipment SAMSON recommends checking the hazards posed by the process medium being used (e.g. u GESTIS (CLP) hazardous substances database). Depending on the process medium and/ or the activity, the protective equipment required includes: − Protective clothing, gloves, eye protection and respiratory protection in applications with hot, cold and/or corrosive media −...
- Page 7 Start-up and shutdown procedures fall within the scope of the operator's duties and, as such, are not part of these mounting and operating instructions. SAMSON is unable to make any statements about these procedures since the operative details (e.g. differential pressures and temperatures) vary in each individual case and are only known to the operator.
-
Page 8: Notes On Possible Severe Personal Injury
Safety instructions and measures 1.1 Notes on possible severe personal injury DANGER Risk of bursting in pressure equipment. Ball valve assemblies and pipelines are pressure equipment. Excessive pressurization or improper opening can lead to valve components bursting. Î Observe the maximum permissible pressure for ball valve and plant. Î... - Page 9 Safety instructions and measures WARNING Risk of personal injury due to exhaust air being vented from pneumatically operated components. When the ball valve is operated with a pneumatic actuator or pneumatic valve accesso- ries, exhaust air may be vented from the actuator, for example, while the ball valve is operating in closed-loop control or when the ball valve opens or closes.
-
Page 10: Notes On Possible Property Damage
Safety instructions and measures WARNING Risk of personal injury due to residual process medium in the ball valve. While working on the ball valve, residual medium can flow out of the valve and, de- pending on its properties, cause personal injury, e.g. (chemical) burns. Î... - Page 11 Risk of damage to the ball valve due to the use of unsuitable tools. Certain tools are required to work on the ball valve. Î Only use tools approved by SAMSON. Risk of damage to the ball valve due to the use of unsuitable lubricants.
- Page 12 EB 9910 EN...
-
Page 13: Markings On The Device
Markings on the device 2 Markings on the device Item Inscription meaning 12 Body material The nameplate shown was up to date at the 13 Shaft material time of publication of this document. The 14 Ball material nameplate on the device may differ from the 15 Seat material one shown. - Page 14 EB 9910 EN...
-
Page 15: Design And Principle Of Operation
See Fig. 3-1 to Fig. 3-4 air supply/electrical power. The Type 3358 Ball Valve is suitable for both − Fail-open valve directions of flow with an unobstructed, The ball valve is opened by the force of straight-through flow path (full bore). - Page 16 Design and principle of operation Fig. 3-1: Sectional view of the standard version 1 Body 2 Adapter 3 Ball 4 Seat ring 5 Shaft 6 O-ring 7 Body gasket 8 Bearing (bottom) 9 Bearing (top) 10 Body screw Fig. 3-2: Exploded diagram of the standard version EB 9910 EN...
- Page 17 Design and principle of operation Fig. 3-3: Sectional view of the fire-safe version 1 Body 2 Adapter 3 Ball 4 Seat ring 5 Shaft 6 O-ring Detail D 7 Body gasket 10 Body screw 11 Braided graphite packing ring 12 Graphite packing ring 13 Thrust washer 14 Gland 15 Spring washer...
-
Page 18: Technical Data
More information is available in Data Sheet ments about noise emissions. The noise emis- sions depend on the ball valve version, plant u T 9910. facilities and process medium. Table 3-1: Technical data of Type 3358 Ball Valve Nominal size 1 to 6 Cast stainless steel Cast steel Material A351 CF8M... - Page 19 Design and principle of operation Table 3-2: Materials for standard version 1) Body and adapter (1 and 2) A351 CF8M A216 WCC Ball A182 F316/F316L Seat rings TFM 1600/RPTFE Shaft A479 SS316/SS316L/A182 F51/A564 17-4PH Shaft seal (O-rings) Bearing PTFE/CFT Body gasket PTFE/graphite Other materials on request Table 3-3: Materials for fire-safe version 1)
- Page 20 The weights specified apply to a specific standard device configuration. Weights of other valve configurations may differ depending on the version (material, trim etc.). Dimensions (in inch and mm) and weights (in lbs and kg) Table 3-4: Dimensions for Type 3358 Ball Valve without actuator (see Fig. 3-5 and Fig. 3-6) Nominal size 1½...
- Page 21 0.98 1.14 14.5 0.65 0.78 0.78 0.98 1.57 16.5 19.5 19.5 30.5 F according to DIN EN ISO 5211 Table 3-5: Weights for Type 3358 Ball Valve without actuator Nominal size 1½ 12.6 20.1 44.1 63.9 143.3 Class 150 Weight 16.8 30.9 63.1 93.7 189.6 Class 300...
- Page 22 Design and principle of operation Dimensional drawing N x Ø Fig. 3-5: Standard version EB 9910 EN...
- Page 23 Design and principle of operation Dimensional drawing N x Ø Fig. 3-6: Fire-safe version Note The associated actuator documentation applies to actuators. EB 9910 EN...
- Page 24 3-10 EB 9910 EN...
-
Page 25: Shipment And On-Site Transport
Shipment and on-site transport 4 Shipment and on-site trans- Î Leave the valve assembly in its transport container or on the pallet to transport it port on site. The work described in this chapter is to be Î Do not remove the protective caps from performed only by personnel appropriately the inlet and outlet until immediately be- qualified to carry out such tasks. -
Page 26: Transporting The Ball Valve
Shipment and on-site transport WARNING Risk of personal injury due to the valve as- sembly tipping. Î Observe the center of gravity of the valve assembly. Î Secure the valve assembly against tip- ping over or turning. WARNING Risk of injury due to incorrect lifting without the use of lifting equipment. -
Page 27: Lifting The Ball Valve
Shipment and on-site transport − Protect the valve assembly against mois- Lifting the valve assembly ture and dirt. 1. Attach one sling to each flange of the − The permissible transportation tempera- body and to the rigging equipment (e.g. ture of standard control valves is –20 to hook) of the crane or forklift (see +65 °C/–4 to +149 °F. -
Page 28: Storing The Ball Valve
Elastomer, e.g. actuator diaphragm Î Avoid longer storage periods. − To keep elastomers in shape and to pre- Î Contact SAMSON in case of different vent cracking, do not bend them or hang storage conditions or longer storage them up. -
Page 29: Installation
Installation 5 Installation 5.1 Installation conditions The work described in this chapter is to be Work position performed only by personnel appropriately The work position for the valve assembly is qualified to carry out such tasks. the front view looking onto the operating controls (including valve accessories). -
Page 30: Preparation For Installation
Before installation, make sure the following –10 °C (14 °F). conditions are met: Î Contact SAMSON if the mounting posi- − The ball valve is clean. tion is not as specified above. − The ball valve and all valve accessories Support or suspension (including piping) are not damaged. -
Page 31: Mounting The Device
Risk of damage to the valve assembly due Î Support or suspend the valve sufficiently to the use of unsuitable tools. at suitable points. Î Only use tools approved by SAMSON. 1. Close the shut-off valves in the pipeline 5.3.1 Mounting the actuator... -
Page 32: Connecting The Supply Air Or Electrical Power To A Mounted Actuator
Installation sealing surfaces are not damaged during Î Depressurize all plant sections affected installation. and the ball valve (including the actua- tor). Release any stored energy. 6. Lift the ball valve using suitable lifting Î Drain the process medium from the plant equipment to the site of installation (see sections affected as well as from the ball section 'Lifting the ball valve' in the... -
Page 33: Leakage
Installation WARNING WARNING Risk of personal injury due to exhaust air Our after-sales service can support you to being vented from pneumatically operated plan and perform a leak test for your plant. components. When the ball valve is operated with a 1. -
Page 34: Pressure Test
Installation 5.4.4 Pressure test The plant operator is responsible for per- forming the pressure test. Our after-sales service can support you to plan and perform a pressure test for your plant. During the pressure test, make sure the fol- lowing conditions are met: −... -
Page 35: Start-Up
Start-up 6 Start-up cessories not fitted with noise-reducing fit- tings. Both can damage hearing. The work described in this chapter is to be Î Wear hearing protection when working performed only by personnel appropriately near the ball valve. qualified to carry out such tasks. DANGER WARNING WARNING... - Page 36 Start-up Start-up/putting the device back into oper- ation 1. Allow the ball valve to cool down or warm up to reach ambient temperature before start-up when the ambient tem- perature and process medium tempera- ture differ greatly or the medium proper- ties require such a measure.
-
Page 37: Operation
Operation 7 Operation WARNING Immediately after completing start-up or put- Risk of hearing loss or deafness due to loud ting the valve back into operation, the ball noise. valve is ready for use. Noise emission (e.g. cavitation or flashing) may occur during operation caused by the process medium and the operating DANGER conditions. -
Page 38: Operation With A Part-Turn Actuator
Operation 7.1 Operation with a part-turn actuator The actuator control unit is used to open and close the ball valve in versions with an elec- tric or pneumatic part-turn actuator. 7.2 Manual operation NOTICE NOTICE Risk of malfunction of the ball valve due to the vibrations caused by the plant. -
Page 39: Malfunctions
Malfunctions 8 Malfunctions Read hazard statements, warnings and caution notes in the 'Safety instructions and mea- sures' chapter. 8.1 Troubleshooting Malfunction Possible reasons Recommended action Shaft does not Initial breakaway torque Shut off the section of the pipeline and flush the ball move on too high valve to remove any deposits (dirt or other foreign... -
Page 40: Emergency Action
Malfunctions Note Contact our after-sales service for malfunc- tions not listed in the table. 8.2 Emergency action Plant operators are responsible for emergen- cy action to be taken in the plant. In the event of a ball valve malfunction: 1. Close the shut-off valves upstream and downstream of the ball valve to stop the process medium from flowing through the ball valve. -
Page 41: Servicing
Servicing 9 Servicing The construction of the Type 3358 Ball Valve is designed so that no service work needs to be performed during its service life. NOTICE NOTICE Risk of damage to the ball valve due to in- correct maintenance and service work. -
Page 42: Periodic Testing
Servicing 9.1 Periodic testing Depending on the operating conditions, check the valve at certain intervals to prevent possible failure before it can occur. Plant op- erators are responsible for drawing up an inspection and test plan. We recommend the following inspection and testing which can be performed while the process is running: Inspection and testing... -
Page 43: Decommissioning
Decommissioning 10 Decommissioning Î Allow components and pipelines to cool down or warm up to the ambient tem- The work described in this chapter is to be perature. performed only by personnel appropriately Î Wear protective clothing and safety qualified to carry out such tasks. gloves. - Page 44 Decommissioning Î Disconnect the supply voltage before To decommission the valve assembly for ser- performing any work on the valve as- vice work or to remove it from the pipeline, sembly. proceed as follows: Î Do not impede the rotary motion of the 1.
-
Page 45: Removal
Removal 11 Removal Î Before attempting to unblock a ball after it has become blocked (e.g. due to seiz- The work described in this chapter is to be ing up after remaining in the same posi- performed only by personnel appropriately tion for a long time), release any energy qualified to carry out such tasks. -
Page 46: Removing The Ball Valve From The Pipeline
Removal 11.1 Removing the ball valve from the pipeline 1. Support the valve to hold it in place when separated from the pipeline (see the 'Shipment and on-site transport' chapter). 2. Unbolt the flanged joint. 3. Remove the ball valve from the pipeline (see the 'Shipment and on-site transport' chapter). -
Page 47: Repairs
12.1 Returning devices to SAMSON Defective devices can be returned to SAMSON for repair. Î Contact SAMSON CONTROLS PVT. LTD. in India beforehand to find out the pro- cedure on how to return them. Î Decontaminate the device properly be- fore shipping it. - Page 48 12-2 EB 9910 EN...
-
Page 49: Disposal
Disposal 13 Disposal Î Observe local, national and internation- al refuse regulations. Î Do not dispose of components, lubricants and hazardous substances together with your household waste. EB 9910 EN 13-1... - Page 50 13-2 EB 9910 EN...
-
Page 51: Certificates
Certificates 14 Certificates The following declarations of conformity are included on the next pages: − IBR (Indian Boiler Regulations) − API 607 (fire-safe version) − ISO 10497 (fire-safe version) − API 6FA (fire-safe version) − EN ISO 15848-1 (fugitive emissions) The certificates shown were up to date at the time of publishing. - Page 52 of "Valve" "Valve" 14-2 EB 9910 EN...
- Page 53 EB 9910 EN 14-3...
- Page 54 14-4 EB 9910 EN...
- Page 55 EB 9910 EN 14-5...
- Page 56 14-6 EB 9910 EN...
- Page 57 EB 9910 EN 14-7...
- Page 58 14-8 EB 9910 EN...
-
Page 59: Appendix
Lubricants Lubricants to be used depend on the ball valve material and the individual applica- tion. The lubricants can be purchased from SAMSON. Î Contact our after-sales service. Tools In addition to the standard tools expected to be available, special tools are required to assemble and remove some parts. -
Page 60: After-Sales Service
District Pune 412220, Maharashtra, INDIA Phone: +91 2138 665 600 Fax: +91 2138 665 666 Addresses of SAMSON AG and its subsid- iaries The addresses of SAMSON AG, its subsid- iaries, representatives and service facilities worldwide can be found on our website (www.samsongroup.com). Required specifications Please submit the following details: −... - Page 64 EB 9910 EN SAMSON CONTROLS PVT. LTD. D-281, MIDC Ranjangaon, Taluka Shirur District Pune 412220, Maharashtra · India Phone: +91 2138 665 600 · Fax: +91 2138 665 666 info@samsoncontrols.net · www.samsongroup.com...
Need help?
Do you have a question about the 3358 and is the answer not in the manual?
Questions and answers