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Summary of Contents for Samson 3354
- Page 1 Type 3354 Globe Valve Mounting and Operating Instructions EB 8140 EN Edition September 2017...
- Page 2 Î For the safe and proper use of these instructions, read them carefully and keep them for later reference. Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service Department (aftersalesservice@samson.de). The mounting and operating instructions for the devices are included in the scope of delivery.
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Page 3: Table Of Contents
Contents Safety instructions and measures ..............5 Notes on possible severe personal injury ............7 Notes on possible personal injury ..............7 Notes on possible property damage ..............8 Markings on the control valve ................9 Valve nameplate ....................9 Design and principle of operation ..............10 Fail-safe action ....................11 Technical data .................... - Page 4 Contents Tightening torques ..................31 Preparation for return shipment ..............31 Ordering spare parts and operating supplies ..........32 Malfunctions ....................33 Troubleshooting ...................33 Emergency action ..................34 Decommissioning and disassembly ..............35 Decommissioning ..................35 Removing the valve from the pipeline .............35 Disposal ......................35 Annex......................36 EB 8140 EN...
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Page 5: Safety Instructions And Measures
1 Safety instructions and measures Intended use The Type 3354 Globe Valve is designed for on/off service in process engineering and plants with industrial requirements. The valve is suitable for liquids, vapors and gases at tempera- tures from –10 to +180 °C and a nominal pressure of PN 16. The globe valve is combined with a pneumatic piston actuator. - Page 6 Î Check with the plant operator for details on further protective equipment. Revisions and other modifications Revisions, conversions or other modifications to the product are not authorized by SAMSON. They are performed at the user's own risk and may lead to safety hazards, for example. Fur- thermore, the product may no longer meet the requirements for its intended use.
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Page 7: Notes On Possible Severe Personal Injury
Safety instructions and measures Referenced standards and regulations The devices comply with the requirements of the European Pressure Equipment Directive 2014/68/EU. Referenced documentation The mounting and operating instructions of the mounted valve accessories (e.g. u EB 8357 for Type 4740 Limit Switch) apply in addition to these mounting and operating instructions. 1.1 Notes on possible severe personal injury DANGER Risk of bursting in pressure equipment. -
Page 8: Notes On Possible Property Damage
Safety instructions and measures WARNING Risk of personal injury due to residual process medium in the valve. While working on the valve, residual process medium can escape and, depending on its properties, may lead to personal injury, e.g. (chemical) burns. Î... -
Page 9: Markings On The Control Valve
Markings on the control valve 2 Markings on the control valve 2.1 Valve nameplate SAMSON 3354 Actuator area and number of actuator springs (I or II) Max. Diff.druck/pressure ∆p in bar Required signal pressure in bar Stelldruck Antrieb Supply Act. size... -
Page 10: Design And Principle Of Operation
FE/NO FA/NC FE/NO Body 4.1 Radial shaft seal Spring Plug (with plug/actuator 4.4 Packing rings 13 Vent plug stem) Piston Signal pressure connection Fig. 2: Type 3354 Globe Valve · DN 15 to 50 (left) · DN 65 and 80 (right) EB 8140 EN... -
Page 11: Fail-Safe Action
Design and principle of operation the valve and by a radial shaft seal (4.1) at Fail-open (FE/NO) the actuator. The actuator spring opens the valve upon air supply failure. The valve closes when the sig- 3.1 Fail-safe action nal pressure increases. The fail-safe position of the valve upon sup- 3.2 Technical data ply air (signal pressure) failure is determined... -
Page 12: Dimensions And Weights
Design and principle of operation Table 2: Materials Valve body Cast iron EN-GJL-250 (EN-JL1040) Intermediate piece 1.0566 Actuator stem 1.4571 Flat plug 1.4571 Seal PTFE, 35 % carbon fiber reinforced Packing PTFE/carbon, spring-loaded Actuator 30/60 cm² 120 cm² Actuator cover PA 66, glass fiber reinforced Aluminum Piston PA 66, glass fiber reinforced... -
Page 13: Permissible Differential Pressures
Design and principle of operation ∅D ∅D ∅d ∅d DN 15 to 50 DN 65 and 80 3.4 Permissible differential pressures The specifications for the standard version have a dark gray background. 3.4.1 Version FA/NC with fail-safe position: fail-close Nominal size 15 · 20 32 ·... -
Page 14: Version Fe/No With Fail-Safe Position: Fail-Open
Design and principle of operation 3.4.2 Version FE/NO with fail-safe position: fail-open Required actuators and signal pressures to close the valve at the specified differential pres- sure. Assigned according to nominal size and actuator area. Nominal size DN 15 · 20 Control valve DN 15/20 Signal pressure Actuator area... - Page 15 Design and principle of operation Nominal size DN 32 · 40 · 50 Signal pressure Actuator area Δp in bar Control valve DN 32, 40 and 50 p [bar] 60 cm²/Ø90 30 cm²/Ø63 30 cm² (Ø = 63 mm) perm. 60 cm² [bar] (Ø = 90 mm) Nominal size DN 65 ·...
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Page 16: Accessories
2. Check the shipment for transportation proximity switches for fail-open or fail- damage. Report any damage to close version, optionally with 3/2-way SAMSON and the forwarding agent solenoid valve (refer to delivery note). − Fixture for holding proximity switches 4.1 Unpacking with M12 thread −... -
Page 17: Storage
− Observe storage instructions. − Avoid long storage times. Î Check the valve to make sure it is clean. Contact SAMSON in case of different stor- Î Check the valve for damage. age conditions or long storage periods. Î Check to make sure that the type desig-... -
Page 18: Mounting And Start-Up
Mounting and start-up 5 Mounting and start-up 4. Install the valve free of stress and with the least amount of vibrations as possible. The pneumatic control valve is delivered 5. Depending on the field of application, ready for use. allow the valve to cool down or heat up to reach ambient temperature before 5.1 Installing the valve into the start up. -
Page 19: Additional Fittings
3.8 bar 60 cm² FA/NC 2160 N 5.4 bar Strainers We recommend installing a SAMSON Note strainer upstream of the valve. It prevents sol- It is not possible to change the fail-safe ac- id particles in the process medium from tion. damaging the valve. -
Page 20: Quick Check
− Observe the maximum permissible pres- sure for valve and plant. Note The plant operator is responsible for per- forming the pressure test. SAMSON's Af- ter-sales Service department can support you to plan and perform a pressure test for your plant. -
Page 21: Operation
Operation 6 Operation Immediately after completing mounting and start-up (see section 5), the valve is ready for use. WARNING Risk of personal injury when the actuator vents. Wear eye protection when working in close proximity to the control valve. WARNING Risk of burn injuries due to hot or cold com- ponents and pipelines. -
Page 22: Servicing
− If possible, drain the process medium from all the plant sections concerned and the Note valve. The control valve was checked by SAMSON − Wear protective clothing, safety gloves and before it left the factory. eyewear. − Certain test results (seat leakage and leak... -
Page 23: Replacing The Gaskets
Service department. wrench. − Only use original spare parts by 5. Remove the PTFE seal (2.2) and plug disk SAMSON, which comply with the original (2.3). Thoroughly clean the plug disk. specifications. 6. Insert a new PTFE seal (2.2). 7. Insert the plug disk (2.3). -
Page 24: Replacing The Packing
Servicing Body Body nut FA/NC FE/NO Plug (with plug/ actuator stem) Countersunk screw PTFE seal Plug disk Valve bonnet Body gasket (seal) Fig. 5: Replacing gaskets · DN 65 and 80 11. Tighten the body nuts (1.1) gradually in 3. Undo the screws (6) gradually in a criss- a crisscross pattern. - Page 25 Servicing 9. Remove the O-ring (8.2) and washer 19. Screw the threaded bushing (4) together (8.3) from the plug/actuator stem (2). with the actuator base (5) over the plug/ actuator stem (2) onto the valve bonnet 10. Unscrew the retaining screw (4.2) at the (3).
- Page 26 Servicing Body Body nut FA/NC FE/NO Plug (with plug/ actuator stem) Valve bonnet Body gasket (seal) Borehole 13.1 Threaded bushing Radial shaft seal Retaining screw Washer Packing rings Spring Actuator base O-ring Washer O-ring Screw Actuator housing Dome Piston Piston ring O-ring Washer Spring...
- Page 27 Servicing Fail-open (FE) the packing chamber thoroughly. Renew the packing. 1. Undo the body nuts (1.1) gradually in a crisscross pattern. 14. Slide the plug/actuator stem (2) into the valve bonnet (3). 2. Lift the valve bonnet (3) together with the plug (2) off the body (1).
- Page 28 Servicing 23. Slide the piston (8) with piston ring (8.1) 7. Use a socket wrench to unscrew the nut over the plug/actuator stem (2). (11) from the plug/actuator stem, while holding the plug/actuator stem (2) sta- 24. Place on the O-ring (8.2) and washer tionary at the flattened part with an (12).
- Page 29 Servicing FA/NC FE/NO Body 1.1 Body nut Plug (with plug/ actuator stem) Valve bonnet 3.1 Body gasket (seal) 3.2 Borehole Threaded bushing 4.1 Radial shaft seal 4.2 Retaining screw 4.3 Washer 4.4 Packing rings 4.5 Spring Actuator base 5.1 O-ring 5.2 Washer 5.3 O-ring Screw...
- Page 30 Servicing 18. Push the threaded bushing (4) into the 30. Tighten the body nuts (1.1) gradually in actuator base (5). Make sure that the a crisscross pattern. Observe tightening O-ring (5.3) is correctly seated in the torques. threaded bushing. Fail-open (FE/NO) 19.
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Page 31: Dn 65 And 80
Servicing 14. Pull all the packing parts out of the pack- 24. Place on the O-ring (8.2) and washer ing chamber using a suitable tool. Clean (12). the packing chamber thoroughly. Renew 25. Tighten the nut (11) intended for fasten- the packing. -
Page 32: Preparation For Return Shipment
> Services > Check lists for after sales service > Declaration on Contamination. 4. Send the valve together with the filled-in form to your nearest SAMSON subsidi- ary. SAMSON subsidiaries are listed on our website at u www.samson.de > Contact. -
Page 33: Malfunctions
Depending on the operating conditions, check the valve at certain intervals to prevent possi- ble failure before it can occur. Operators are responsible for drawing up an inspection plan. SAMSON's After-sales Service department can support you to draw up an inspection plan for your plant. -
Page 34: Emergency Action
2. Check the valve for damage. If necessary, contact SAMSON's After- sales Service department. Putting the valve back into operation after a malfunction Î Slowly open the shut-off valves. Allow the process medium to slowly flow into the valve. -
Page 35: Decommissioning And Disassembly
Decommissioning and disassembly 9 Decommissioning and 9.1 Decommissioning disassembly 1. Close the shut-off valve in the pipeline. 2. Completely drain the pipelines and DANGER valve. Risk of bursting in pressure equipment. 3. Depressurize the plant. Valves and pipelines are pressure equip- 4. -
Page 36: Annex
Annex 10 Annex After-sales Service You can reach the After-sales Service De- partment at aftersalesservice@samson.de. Addresses of SAMSON AG and its subsid- iaries The addresses of SAMSON AG, its subsidiaries, representatives and service facilities worldwide can be found on the SAMSON website (u www.samson.de) or in all SAMSON product catalogs. - Page 37 EB 8140 EN...
- Page 38 EB 8140 EN...
- Page 39 EB 8140 EN...
- Page 40 SAMSON AG · MESS- UND REGELTECHNIK Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 EB 8140 EN samson@samson.de · www.samson.de...
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