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Peri RCS MAX Assembly Instructions Manual

Driving rail and hydraulics, assembly, commissioning and maintenance spare parts and circuit diagrams
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RCS MAX Driving Rail and Hydraulics
Assembly, Commissioning and Maintenance
Spare Parts and Circuit Diagrams
Assembly Instructions – Version 2.0
Climbing Cylinder RCS MAX 75
Article no. 136107
Driving Rail RCS C MAX
Article no. 136110
Driving Rail RCS CL MAX
Article no. 136111
Hydraulic Unit RCS MAX
2x 210 bar, 380-460 V
Article no. 135500

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Summary of Contents for Peri RCS MAX

  • Page 1 RCS MAX Driving Rail and Hydraulics Assembly, Commissioning and Maintenance Spare Parts and Circuit Diagrams Assembly Instructions – Version 2.0 Climbing Cylinder RCS MAX 75 Driving Rail RCS C MAX Hydraulic Unit RCS MAX Article no. 136107 Article no. 136110 2x 210 bar, 380-460 V Driving Rail RCS CL MAX Article no. 135500 Article no. 136111...

  • Page 3: Table Of Contents

    Contents Overview C5 Operating climbing shoes Main components Opening and closing the climbing shoe Activating and deactivating the climbing pawl Mounting the Visual Aid Climbing Shoe RCS Introduction C6 Dismantling the climbing device Target groups Disconnecting the hydraulic hoses Regular assembly C7 Remedial measures for malfunctions Intended use Overview Instructions for Use...

  • Page 4: Overview

    Overview Main components Climbing Cylinder RCS MAX 75 2a Hydraulic Twin Hose RCS 10 m Hydraulic Unit RCS MAX 2x 210 bar, 380-460 V 10A Driving Rail RCS C MAX 10B Driving Rail RCS CL MAX RCS MAX Driving Rail and Hydraulics Assembly Instructions...

  • Page 5: Key

    Overview Pictogram | Definition Safety instruction categories Dimensions The safety instructions alert site per- Dimensions are usually given in cm. sonnel to the risks involved and provide Other measurement units, e.g. m, are Danger/Warning/Caution information on how to avoid these shown in the illustrations. risks.

  • Page 6: Introduction

    Competent personnel with! ■ If no country-specific regulations protection against risks, PERI is responsible for training the op- ■ creates a safety and health protec- erating personnel. With their signature are available, PERI recommends tion plan,...

  • Page 7: Regular Assembly

    Introduction Regular assembly General information Functionality Applications The climbing mechanism for the The bracket unit provides the basis for With the help of the Climbing Hydrau- RCS MAX Rail Climbing System con- the assembly of a Platform Unit RCS  lics RCS MAX, climbing units can be sists of: C/CL MAX. It consists of Driving Rails  moved vertically, without using a crane.

  • Page 8: Intended Use

    It has been designed for represents a misapplication with a Anything other than the use that is installation in a climbing system. potential safety risk. PERI shall not be specified in Paragraph 1 is considered held liable in this case. contrary to the designated use! PERI products have been designed for...

  • Page 9: Instructions For Use

    Introduction Instructions for Use Use in a way that is not intended ac- Changes to PERI components are not cording to the assembly instructions or permitted. deviations from the standard configura- tion or intended use constitute incor- Operation with damaged or incomplete rect use with a safety risk, e.g.

  • Page 10: Additional Technical Documentation

    Instructions for Use (e.g. for Climbing Beam RCS 9 t) ■ User information for RFID LA-Tag Assembly Set ■ PERI PI separate product information (e.g. for permissible tie loads) ■ Assembly Instructions for the hydraulic unit and the climbing cylinder (from the manufacturer) ■ Safety data sheet for hydraulic oil ■...

  • Page 11: Cleaning And Maintenance Instructions

    Concrete adhesion on the Climbing  large or flat supports; this largely avoids Cylinder RCS MAX 75 and hydraulic indentations in the formlining under Use PERI original parts as spare parts. unit must be removed immediately load. after the concreting process. Mechanical components, e.g. spindles...

  • Page 12: Safety Instructions

    ■ Corresponding proof of stability can be Always keep working areas, contact ■ damage, provided by PERI if required, if the risk surfaces and work platforms of the ■ stability and assessment and resulting measures system free of dirt, objects, snow ■...
  • Page 13 Assembly, modification and dismantling work Every contractor who uses or allows PERI systems may only be assembled, the PERI systems to be used, is re- modified or dismantled under the su- sponsible for ensuring that the equip- If personal protective equipment pervision of a person qualified to do so ment is in good condition.

  • Page 14: System-Specific

    Safety instructions System-specific Working areas at great heights are to Secure interim assembly states by Warning be secured by means of appropriate means of temporary supports in order measures to prevent objects from fall- to prevent any items from toppling In cases of leakage, hydraulic oil can ing down.
  • Page 15 Safety instructions Access Protection against falling compo- Components that are likely to Safe access to all working areas must nents become unstable Components be guaranteed at all times. Work activities may not be carried out simultaneously on areas positioned on Secure components that are likely to Hatches and openings to accessible top of each other if the lower working...
  • Page 16 If parts need to be replaced, only tional working and assembly instruc- who is authorised to give instructions is PERI original components may be tions on the basis of a corresponding to be notified immediately. used.
  • Page 17 Thicken spilled hydraulic oil immediately with oil binder and mop it up. Wear safety goggles and suitable pro- tective gloves when working on the hydraulic system. PERI recommends using an oil pan to collect hydraulic oil from the hydraulic unit. RCS MAX Driving Rail and Hydraulics Assembly Instructions...

  • Page 18: Component Overview And Hydraulic Components

    Component overview Pos. no. Component name Article no. Climbing Cylinder RCS MAX 75 136107 Hydraulic Twin Hose RCS 10 m 110069 Hydraulic Twin Hose RCS 20 m 110070 Hydraulic Hose 2SN-DN08-FF 1.0 m 129035 Hydraulic Hose 2SN-DN08-FF 2.0 m 129036 Hydraulic Hose 2SN-DN08-FF 5.0 m 129419 Hydraulic Hose 2SN-DN08-FF 10.0 m 129420 Hydraulic Hose 2SN-DN08-FF 15.0 m 129421 Hydraulic Hose 2SN-DN08-FF 20.0 m 129422 Hydraulic Unit RCS MAX 2x 210 bar, 380-460 V 135500 Power Cable RCS MAX CEE-32A 2 m 135499 Climbing Shoe RCS 109468 Wall Shoe RCS 109503 Power Conn. Cable RCS MAX 10 m 135498 Power Conn. Cable RCS MAX 20 m 135501 Connector Power Cable RCS MAX 135502...

  • Page 19: Hydraulic Oil

    The area of application of the hydraulic unit must be within the temperature range of the hydraulic oil and hydraulic unit. ■ If other hydraulic oils are to be used, contact PERI. Hydraulic hoses Hydraulic unit Observe national guidelines and Observe the manufacturer’s assembly...

  • Page 20: Components

    A1 Climbing Cylinder RCS MAX 75 Climbing Cylinder RCS  1.6b MAX 75 Components Climbing Cylinder RCS MAX 75 1.1 Quick-action climbing saw 1.2 Hydraulic quick coupler (bushing) 1.3 Hydraulic quick coupler (clip) 1.4 Type plate 1.5 RFID LA tag 1.6a Lowering brake valve 1.6b Lowering brake valve 1.7 Climbing cylinder mounting hole 1.8 Protective caps 1.6a Fig. A1.01...

  • Page 21: A2 Driving Rail

    A2 Driving rail Driving Rail RCS C MAX Components 2x M16x60 2x M16x90 Driving Rail RCS C MAX 10.2 10.1 10.1 Cylinder fixation 2x M16x60 10.2 Diagonal connector 10.4 Bolt Ø 25 x 200 SCS 2x M16x60 10.5 Cotter Pin 5/1 ga 10.6 Climbing saw 10.7 Vertical load pawl 10.7 10.4 + 10.5 Fig. A2.01 10.6 Fig. A2.01a Spacer Ø 20 mm Driving Rail RCS CL MAX 10.6 2x M16x60...

  • Page 22: Vertical Load Pawl In The Driving Rail

    A2 Driving rail Vertical load pawl in the driving rail The vertical load pawl is used in work- ing and storm conditions to introduce the vertical forces into the anchoring of the older concreting section, whereby the anchorage has a higher load-bearing capacity due to the higher concrete strength and no interaction with high tension forces occurs.

  • Page 23: A3 Connections Rcs Max

    A3 Connections RCS MAX Hydraulic twin hoses Hydraulic Twin Hose RCS 10 m (article no. 110069) Hydraulic Twin Hose RCS 20 m (article no. 110070) Accessories 2.1 Hydraulic quick-coupler (bushing) 2a/2b article no. 110822/128993 2.2 Hydraulic quick-coupler (clip) Fig. A3.01 article no. 110823/128992 2.3 Retaining ring (bushing) Hydraulic single hoses Hydraulic Hose 2SN-DN08-FF 1.0 m (article no. 129035) Hydraulic Hose 2SN-DN08-FF 2.0 m (article no.
  • Page 24 A3 Connections RCS MAX Power cables Power Cable RCS MAX CEE-32A  2 m 4.1 Phase inverter Fig. A3.06 Fig. A3.09 Power Conn. Cable RCS MAX  10 m / 20 m Connector Power Cable RCS MAX Power Cable RCS MAX 2 m Fig. A3.07 Fig. A3.08 Accessories 13.3 13.1 Remote Control RCS MAX 15 m 13.1 “Cylinder Extend” key 13.2 “Cylinder Retract” key 13.3 Emergency Stop button Display RCS MAX 13.2 14.1 USB port Remote Control RCS MAX wire- Fig. A3.10 less 20.1 Receiver Remote Control RCS ...

  • Page 25: A4 Hydraulic Pump Rcs Max

    A4 Hydraulic Pump RCS MAX Main components 3.23 Hydraulic Unit RCS MAX 2x 210bar, 380-460 V, article no. 135500 3.1 Attachment points 3.2 Suspension hook 3.3 Securing bracket 3.4 Oil level and temperature display 3.23 Keypad 3.26 3.24 Type plate 3.25 Oil filling opening / ventilation filter 3.26 Oil return filter 3.28 Seal for Hydraulic Tank RCS MAX 3.25 3.24 3.28...
  • Page 26 A4 Hydraulic Pump RCS MAX Control panel 3.18 3.16 3.17 3.19 3.16 Emergency stop button 3.17 “Operation Mode” key 3.18 “Cylinder Extend” key 3.19 “Status / Reset” key 3.20 “Cylinder 2 On / Off” key 3.21 “Cylinder Retract” key 3.22 “Cylinder 1 On / Off” key 3.20 3.22 3.21 Fig. A4.04 RCS MAX Driving Rail and Hydraulics Assembly Instructions...

  • Page 27: A5 Climbing Shoe Rcs

    A5 Climbing Shoe RCS Components Climbing Shoe RCS Visual Aid Climbing Shoe RCS 5.1 Climbing pawl 5.2 Guiding skid 93.1 5.3 Safety pins 5.4 Pawl lock 5.5 Hinged clamp 5.6 Spring lock 5.7 Locating pin for climbing device Visual Aid Climbing Shoe RCS 93.1 Adaptor 93.2 + 93.3 93.2 Bolt ISO 4014 M8 x 45-8.8 93.3 Nut ISO 7040 M8-8 Fig. A5.01 Fig. A5.01a...

  • Page 28: A6 Assembly

    A6 Assembly Standard structure RCS C MAX Standard structure RCS CL MAX ■ ■ Two Climbing Rails RCS extended via Two Climbing Rails RCS extended Climbing Rail Joints RCS with Driving  using incline connectors with Driving  Rails RCS C MAX, Rails RCS CL MAX, ■ ■ anchored and guided in Climbing  anchored and guided in Climbing  Shoes RCS, fixed to the previous Shoes RCS, fixed to the previous concreting sections, concreting sections,...

  • Page 29: A7 Climbing Device In Use

    A7 Climbing device in use Use in the RCS C MAX Rail Climbing  System Components Climbing Cylinder RCS MAX 75 Climbing Shoe RCS Wall Shoe RCS Climbing Rail RCS 9.1 Spacer Driving Rail RCS C MAX Fig. A7 .01 Use in the RCS CL MAX Rail  Climbing System Components Climbing Cylinder RCS MAX 75 Climbing Shoe RCS Wall Shoe RCS Climbing Rail RCS 9.1 Spacer Driving Rail RCS CL MAX Fig. A7 .02 RCS MAX Driving Rail and Hydraulics Assembly Instructions...

  • Page 30: B1 Initial Commissioning

    B1 Initial commissioning Pre-assembly Power Cable RCS MAX 2 m Fit the Climbing Cylinder RCS MAX 75 into the driving rail. ■ Data connections may only be estab- Standard assembly Danger lished in a de-energised state. 1. Fit or set up the unit, see Section ■ Data connections between climbing Significant electrical voltage during op- “F1 Hydraulics connection diagram”...

  • Page 31: B2 Commissioning

    B2 Commissioning Measures taken during Electrical connection commissioning Danger High electric voltage at the hydraulic ■ If necessary, follow the additional unit! steps in the assembly instructions Death or serious injury can result from for the hydraulic unit or the climbing an electric shock.

  • Page 32: C1 Assembly Of Hydraulic Unit

    C1 Assembly of hydraulic unit Assembly on scaffolding tubes The hydraulic units are attached to the scaffolding tubes using the suspension hooks. Components Hydraulic Unit RCS MAX 3.2 Suspension hook 3.3 Securing bracket Assembly 1. Lift up the Hydraulic Unit RCS MAX (3) with short scaffolding tube using the attachment points (3.1).

  • Page 33: Standard Case

    C1 Assembly of hydraulic unit Standard case Two cylinders per climbing unit are in Lay hydraulic hoses and lines in such a use. (Fig. C1.03) way that ■ loops and knots are prevented, ■ Route the hydraulic hoses and cables no loops overhang the edge of the ■...

  • Page 34: Special Consoles With 3 Climbing Rails

    C1 Assembly of hydraulic unit Special consoles with 3 climb- ing rails Position of the hydraulic units The hydraulic units are generally at- tached to the ladder cage (scaffolding ■ Three cylinders per climbing unit are tubes or handrail boards) of the work in use.

  • Page 35: Connecting Hydraulic Hoses

    C1 Assembly of hydraulic unit Connecting hydraulic hoses ■ The quick-coupler connections on the unit are clearly marked. ■ Refer to the manufacturer’s assembly instructions for the connection to the unit. ■ Refer to the hydraulic connection diagram in the assembly plans. ■...

  • Page 36: C2 Installation Of Climbing Cylinder Rcs Max

    C2 Installation of Climbing Cylin- der RCS MAX 75 RCS C MAX and RCS CL MAX Rail Climbing System 10.2b 10.2a Observe Instructions for Assembly and Use for RCS C MAX Rail Climbing  10.1 System or Instructions for Assembly and Use for RCS CL MAX Rail Climbing  System. ■ A flat assembly surface is required for installation. ■ Secure intermediate posts with tem- porary supports to prevent tipping over.
  • Page 37 C2 Installation of Climbing Cylin- der RCS MAX 75 Refer to the installation plans for the installation positions of the diagonal connections. 2x M16x60 Assembling the cylinder fixation and 2x M16x90 diagonal connection 1. Reassemble cylinder fixation (10.1) 10.1 and diagonal connections (10.2a + 10.2b) with the prescribed 2x M16x60 Bolt ISO 4014 M16 x 45-8.8 (10.11), Bolt ISO 4014 M16 x 60-8.8 (10.10),...
  • Page 38 C2 Installation of Climbing Cylinder RCS MAX 75 Climbing rule for RCS C MAX Section height Cylinder from [mm] up to [mm] position Climbing rail Example: Section height = 3.60 m 2700 mm 2760 mm ■ Row: 3698 mm < 3700 mm < 2760 mm 2823 mm 3760 mm. ■ Select Climbing Rail RCS 348 as the 2823 mm 2885 mm climbing rail.
  • Page 39 C2 Installation of Climbing Cylinder RCS MAX 75 Climbing rule for RCS CL MAX Section height from up to Cylinder Example: Section height = 3.60 m [mm] [mm] position Tie spacing Climbing rail ■ Row: 3571 mm < 3600 mm < 2700 mm 2759 mm 1375 mm 3634 mm. 2760 mm 2774 mm 1355 mm ■ Select Climbing Rail RCS 248 as the 2775 mm 2820 mm...

  • Page 40: C3 Preparation Prior To Climbing

    C3 Preparation prior to climbing Warning ■ The moving process may create build- Only use serviced and tested ing edges between the platforms! material. ■ A fall can result in serious injury or even If necessary, refer to and carry out death.

  • Page 41: Lubricating The Climbing And Drive Rail

    C3 Preparation prior to climbing Lubricating the climbing and drive rail To minimise frictional forces on the climbing shoe, lubricate the Climbing  Rail RCS (9) and Driving Rail RCS MAX (10) before the first climb. ■ Use pressure and heat-resistant multi-purpose grease, e.g. Ixelon  Fig. C3.01 LT 200 EP .

  • Page 42: C4 Climbing Procedure

    C4 Climbing procedure Operating the hydraulic unit ■ Observe the manufacturer’s assem- bly instructions. ■ Connect the power connections, data connections and remote con- trols. Connecting to the power supply 1. Check that all hoses and cables are connected and securely arranged (e.g.
  • Page 43 C4 Climbing procedure ■ A detailed description of the climbing procedure can be found in the In- 3.19 structions for Assembly and Use for the climbing system. ■ Observe the assembly instructions for the hydraulic unit. Observe the project-specific climbing procedure diagram and hydraulic con- nection diagram.

  • Page 44: Climbing With Driving Rail Rcs C Max

    C4 Climbing procedure Climbing with Driving Rail  RCS C MAX ■ For operation of the climbing shoes, see Section “Operating climbing shoes” on page 55 and the Instructions for Assembly and Use for the climbing system. ■ Are all claws engaged in the spacers? Deactivate the other climbing shoes, if necessary, see Section “C5 Oper- ating climbing shoes”...
  • Page 45 C4 Climbing procedure Preparation ■ Deshutter. ■ Prepare hydraulics. ■ If necessary, reposition the climbing cylinder. ■ If necessary, remove the existing guardrails. Climbing 1. Activate the climbing shoe (5) at position B and C. 2. Extend the Climbing Cylinder RCS  MAX 75 completely. →...
  • Page 46 C4 Climbing procedure 6. Repeat steps 2 and 4 until shortly before reaching position A. 7 . Attach the climbing unit to the climbing shoe (5) at position B with the spacer (10.23). 8. Fit the wall shoe (6) and climbing shoe (5) at position A and deactivate them.
  • Page 47 C4 Climbing procedure 10. Activate vertical load pawl (10.7). 11. Extend the Climbing Cylinder RCS  MAX 75 until the vertical load pawl (10.7) swivels into the recess of the climbing saw (10.6). → The first spacer (9.1a) of the climbing rail (9) moves past the climbing pawl (5.1) in the climb- ing shoe (5) at position A.

  • Page 48: Climbing With Driving Rail Rcs Cl Max

    C4 Climbing procedure Climbing with Driving Rail  RCS CL MAX ■ For operation of the climbing shoes, see Section “Operating climbing shoes” on page 55 and the Instructions for Assembly and Use for the climbing system. ■ Are all claws engaged in the spacers? Deactivate the other climbing shoes, if necessary, see Section “C5 Oper- ating climbing shoes”...
  • Page 49 C4 Climbing procedure Preparation ■ Deshutter. ■ Prepare hydraulics. ■ If necessary, reposition the climbing cylinder. ■ If necessary, remove the existing guardrails. Climbing 1. Remove the climbing shoe (5), wall shoe (6) and Climbing Cone-2 M30/ DW 20 (76) at position F. Seal the tie holes, if necessary.
  • Page 50 C4 Climbing procedure 6. Repeat steps 3 and 5 until the climbing saw (10.6) can be hooked into the climbing pawl (5.1) of the climbing shoe (5) at position D. 7 . Fit the wall shoe (6) and climbing shoe (5) at position B. 8.
  • Page 51 C4 Climbing procedure 13. Repeat steps 3 and 5 until the climbing saw (10.6) can be hooked into the climbing pawl (5.1) of the climbing shoe (5) at position C. 14. Fit the wall shoe (6) and climbing shoe (5) at position A. 15.

  • Page 52: Threading Into The Climbing Shoe Rcs

    C4 Climbing procedure Threading into the Climbing  Shoe RCS Warning The moving process may create build- ing edges between the platforms! A fall can result in serious injury or even death. ⇒ Guardrails must be installed prior to climbing. ⇒ Cordon off areas of risk in advance. ⇒...
  • Page 53 C4 Climbing procedure Observe Instructions for Assembly and Use for the RCS CL MAX Rail Climbing  3.17 System. Climbing platforms individually 1. Stop approx. 2 cm in front of the climbing shoes (5). 2. Press the “Operation Mode” key (3.17) until the key flashes orange. →...
  • Page 54 C4 Climbing procedure AF 24 23.1 23.1 Fig. C4.17a Fig. C4.17b Extend and retract the climbing devices until your limit stop is reached. Synchro- nisation deviations are thus corrected. Are all climbing rails aligned with the climbing shoes? Are all pawls engaged beneath the spacers? Are all climbing shoes serving as verti- cal bearings activated?

  • Page 55: C5 Operating Climbing Shoes

    C5 Operating climbing shoes Opening and closing the climbing shoe Danger ■ Climbing system can collapse! A collapse can result in serious injury or even death. ⇒ Do not open the climbing shoe under load or during the climbing procedure! Fig. C5.01 ■...
  • Page 56 C5 Operating climbing shoes Closing the climbing shoe 1. Lift safety pin (5.3). (Fig. C5.04) 2. Fold guiding skid (5.2) forwards. (Fig. C5.05) 3. Fully re-insert the safety pin (5.3) in the closed position. 4. Fix the locking spring in place (5.6). For this, the ring is snapped into place under the guiding skid (5.2).

  • Page 57: Activating And Deactivating The Climbing Pawl

    C5 Operating climbing shoes Activating and deactivating the climbing pawl Warning Hands can become trapped between climbing rails and climbing shoes! This can result in serious injuries. ⇒ Only activate or deactivate the climb- ing pawl when the climbing unit has stopped moving.
  • Page 58 C5 Operating climbing shoes Activating the climbing pawl 1. Ensure that the climbing unit is stationary. 2. Swing the Visual Aid Climbing Shoe  RCS (93) on the Climbing Shoe RCS (5) upwards. → The climbing pawl (5.1) is activated and therefore operational. (Fig. C5.08) ■ Can the climbing pawl (5.1) move freely? ■...

  • Page 59: Mounting The Visual Aid Climbing Shoe Rcs

    C5 Operating climbing shoes Mounting the Visual Aid  93.3 Climbing Shoe RCS 93.1 The Visual Aid Climbing Shoe RCS (93) can be mounted on the Climbing Shoe  RCS (5) to display the status of the climbing pawl. 93.2 Components Climbing Shoe RCS 5.4 Pawl lock Fig. C5.09 Visual Aid Climbing Shoe RCS 93.1 Adaptor 93.2 Bolt ISO 4014 M8 x 45-8.8 93.3 Nut ISO 7040 M8-8 Assembly 1.
  • Page 60 C5 Operating climbing shoes 4. Insert bolt ISO 4014 M8 x 45-8.8 (93.2) through the holes of the Visual Aid Climbing Shoe RCS (93) and the adaptor (93.1) and fasten with nut ISO 7040 M8-8 (93.3). (Fig. C5.12) – Do not tighten nut ISO 7040 M8-8 (93.3), otherwise the Visual Aid  Climbing Shoe RCS (93) will not work.

  • Page 61: C6 Dismantling The Climbing Device

    C6 Dismantling the climbing device Disconnecting the hydraulic hoses Before uncoupling 1. Switch the hydraulic unit to which the hose is connected to “Single Mode” . 2. Retract cylinder completely by press- ing “Cylinder Retract” . 3. Keep the “Cylinder Retract” key pressed for approx.

  • Page 62: C7 Remedial Measures For Malfunctions

    Pressure-retaining valve is defective. Seals defective. Cylinder sinks. Replace Climbing Cylinder RCS MAX 75. Piston bottom valve defective /does not Repairs carried out by PERI. switch/ is dirty. Dirt in the Climbing Cylinder RCS MAX 75. Bleed the system. The cylinder can be flushed/ vented by retracting the Climbing Cylinder RCS ...
  • Page 63 Check functionality. Release the climbing pawl by hand. Spring in the climbing shoe is broken. Replace climbing shoe. Repairs carried out by PERI. Raise the affected platform/climbing cylinder Vertical load pawl active and engaged in Cylinder does not re- slightly, deactivate the vertical load pawl, climbing saw, although not needed in tract.

  • Page 64: Venting The System

    C7 Remedial measures for malfunctions Venting the system The system must be completely vented The flushing time required for each after initial commissioning on site, after 20 m single hose length is approx. hydraulic hoses have been replaced, 1 minute (DN 08). or after maintenance work has been Venting during hose replacement carried out.

  • Page 65: Extending The Cylinders To The Same Height

    C7 Remedial measures for malfunctions Extending the cylinders to the same height 3.17 Unequal ballasting on the climbing units can result in a lateral offset. In rare cases, this could negatively affect the “inserting” of the RCS rails in the next climbing shoe. This deviation can be corrected even if the pistons have 3.20 3.22...

  • Page 66: Release The Climbing Pawl By Hand

    ■ After completing the climbing proce- dure, replace the defective climbing shoe or have repair work carried out by PERI. Procedure 1. Completely extend the pistons of all hydraulic cylinders. → The spacer (9.1) continues past the climbing pawl (5.1).

  • Page 67: Releasing Pressure In Hydraulic Hoses

    C7 Remedial measures for malfunctions Releasing pressure in hydraulic hoses Solution: 1. Loosen the quick-coupler with open- Warning end wrenches (AF22/24 + AF24/27) Hydraulic hoses are under high pres- approx. half a turn until 2-3 drops of sure. oil come out Loosening pressurised hydraulic hoses 2.

  • Page 68: D1 Storage And Transportation Measures

    The access areas on the construction site must be free of obstacles and tripping hazards, as well as being slip-resistant. For transportation, the substrate must have sufficient load-bearing capacity. Use original PERI storage and transport systems, e.g. crate pallets, pallets or stacking devices. RCS MAX Driving Rail and Hydraulics Assembly Instructions...
  • Page 69 D1 Storage and transportation measures Temporary storage on the construc- Transport from and to the construc- Longer storage periods ■ tion site (duration < 6 months) tion site Do not drain the hydraulic oil during ■ ■ Clean bushings and clips of all Clean dirt off the climbing devices downtime.

  • Page 70: D2 Packaging

    D2 Packaging POST PALLET USP 104 Note (article no.: 100678) ■ Transport crates – used for transport and storage purposes, – post pallet can be lifted and moved using the 4-sling lifting gear and crane. ■ For transport instructions for the Climbing Cylinder RCS MAX 75, refer to the manufacturer's assembly in- structions.

  • Page 71: Pallet Rp Hydraulic Unit Rcs Max

    D2 Packaging Pallet RP Hydraulic Unit  RCS MAX ■ When putting two Hydraulic Units  RCS MAX into storage, always posi- tion them diagonally. ■ Storage areas and transport routes must be non-slip, level, free of obsta- cles and must have a sufficient load-bearing capacity. ■ Additional safety measures may be necessary during transportation.
  • Page 72 D2 Packaging Filling 1. Open and fold in the metal clip (21.1). 2. Attach the Hydraulic Units RCS MAX to the crane and move them onto the 21.1 21.1 earmarked positions on the pallet. 3. Close the metal clip (21.1) and secure with a cotter pin. (Fig. D2.04 – Fig. D2.06) Fig. D2.04 Fig. D2.05...

  • Page 73: Maintenance And Repairs

    E1 Maintenance Maintenance and repairs PERI recommends shortened mainte- ■ Damage and any resulting downtime nance intervals: can be avoided by carrying out ■ for equipment showing signs of scheduled maintenance work. heavy wear. ■ Refer to the maintenance table of ■...

  • Page 74: F1 Hydraulics Connection Diagram

    Hydraulics connection diagram Hydraulic hoses ■ A maximum of 8 climbing units can Power connections be included in one climbing group. ■ A maximum of 8 climbing groups can Data connections be interlinked. → 64 climbing units. System limit ■ Each climbing group requires a power connection and at least one PUMP connection...

  • Page 75: Connection Of Multiple Climbing Groups

    Hydraulics connection diagram Connection of multiple climbing groups Remote control Remote control Fig. F1.03 RCS MAX Driving Rail and Hydraulics Assembly Instructions...

  • Page 76: F2 Climbing Device Circuit Diagram

    Climbing device circuit diagram Climbing Cylinder RCS MAX 75 Article no. 136107 Fig. F2.01 RCS MAX Driving Rail and Hydraulics Assembly Instructions...
  • Page 77 RCS MAX Driving Rail and Hydraulics Assembly Instructions...

  • Page 78: Annex

    Annex Maintenance schedule RCS MAX Driving Rail and Hydraulics Assembly Instructions...

  • Page 79: Participation Protocol And Handover Certificate

    I know the safety regulations and will adhere to them in practice. ■ If I have any questions or in case of uncertainty, I will contact: Date/Signature: Germany PERI SE Postfach 1264 D - 89259 Weissenhorn Phone: +49 7309 950 - 0 Fax: +49 7309 950 - 6210 RCS MAX Driving Rail and Hydraulics...

  • Page 80: Declaration Of Incorporation

    MO-20-11147 und der Funktion Der Kletterzylinder RCS MAX 75 wird in die Antriebsschiene RCS MAX C oder CL eingebaut und bewegt darin die Klettersäge. Die Klettersäge hängt sich mit ihren Rasten beim Ausfahren des Kletterzylinders an der Klinke des unteren Kletterschuhes RCS ein. Die Kletterschuhe sind über Wand- oder Deckenschuhe am Bauwerk verankert.
  • Page 81 MO-20-11147 and function The RCS MAX 75 climbing cylinder is installed in the RCS MAX C or CL Drive Rail and moves the climbing saw within it. When the climbing cylinder is extended, the climbing saw hooks onto the latch of the lower RCS climbing shoe with its catches. The climbing shoes are anchored to the structure via wall or slab shoes.

  • Page 82: Accessories Rcs

    393.000 Climbing Rail RCS 748 109472 7480 109610 524.000 Climbing Rail RCS 998 9980 Steel profile for all-purpose use of climbing application or civil constructions. Notes Wy = 357 .6 cm³, Iy = 3576 cm Accessory (not included) 136109 0.472 Pin Set RCS MAX...
  • Page 83 Accessories RCS Art no. Weight [kg] 19.800 Climbing Shoe RCS 109468 Guide and support for Climbing Rail RCS. With foldable leading runners and self-actuating bearing pawl. Ø26 Accessory (not included) 135962 0.379 Visual Aid Climbing Shoe RCS Consists of 116067 Climbing Shoe Lock RCS 2 pc 109902 Locking Pin Ø30x290mm coat 2 pc 711063 Sleeve ISO8752-05.0x035-coat 4 pc 109508 Bolt Ø16x239mm coat 2 pc...
  • Page 84 Accessories RCS Art no. Weight [kg] 7 .380 Wall Shoe RCS 109503 Anchor System M30. For anchoring Climbing Shoe RCS to the wall. Ø32 Ø25 Accessory (not included) 029420 0.590 Screw ISO4017-M30x070-8.8-ga Consists of 715585 Lock.PinØ25x240mm SKS 150 coat 1 pc 022230 Cotter Pin 5/1 ga 1 pc Art no.
  • Page 85 Accessories RCS Art no. Weight [kg] 30.800 Climbing Shoe RCS Corner 110375 Anchor System M24. For mounting Climbing Shoe RCS to the corners of slab edges. Consists of 715585 Lock.PinØ25x240mm SKS 150 coat 1 pc 022230 Cotter Pin 5/1 ga 1 pc Art no.
  • Page 86 Accessories RCS Art no. Weight [kg] 11.200 Slab Support Adaptor RCS 115850 For attaching the Climbing Shoe RCS to a slab support with horizontal Climbing Rail RCS. Ø51 Consists of 715585 Lock.PinØ25x240mm SKS 150 coat 1 pc 111567 Fitting Pin Ø26x120mm 1 pc 022230 Cotter Pin 5/1 ga 2 pc Art no.
  • Page 87 Accessories RCS Art no. Weight [kg] 6.900 Slab Supp. Alignment Shoe RCS 116538 As compression point and for alignment of the slab support with horizontal Climbing Rail RCS. Fixation with the Anchor Bolt Ø14/20x130mm or the anchor system M24. Ø25,5 Accessory (not included) 124777 0.210 Anchor Bolt SW24 Ø14/20x130mm...
  • Page 88 Accessories RCS Art no. Weight [kg] 10.500 Stopend Slab Shoe RCS M30 113232 Anchor System M30. For anchoring the Climbing Shoe RCS at the front end of the slab. With the Reduction Bush Ø30 – Ø25, Item no. 113822, also usable with Anchor System M24. Ø25 Accessory (not included) 0.590 Screw ISO4017-M30x070-8.8-ga...

  • Page 89: Hydraulics Rcs

    27 .000 Climbing Device-2 RCS 50 For crane-independent climbing of RCS Climbing Units. Notes Follow Instructions for Use. Operating pressure max. 210 bar. Available nominal lifting force 50kN. 1080 Accessory (not included) 109766 109.000 Hydr.Pump RCS 4x190/380-460V 135500 47 .000 Hydr.P . RCS MAX 2x210/380-460V...
  • Page 90 For the installation of the climbing cylinder, the cylinder fixing must be removed. Follow Assembly Instructions! Accessory (not included) 136107 41.400 Climbing Cylinder RCS MAX 75 Consists of 111567 Fitting Pin Ø26x120mm 1 pc 123692 Lock Pin Ø25x200mm SCS coat 1 pc...
  • Page 91 For the installation of the climbing cylinder, the cylinder fixing must be removed. Follow Assembly Instructions! Accessory (not included) 136107 41.400 Climbing Cylinder RCS MAX 75 Consists of 111567 Fitting Pin Ø26x120mm 3 pc 123692 Lock Pin Ø25x200mm SCS coat 1 pc...
  • Page 92 Max. stroke length 90cm (effective 75cm). Available nominal lifting force 50kN (theoretical nominal lifting force 65kN). Max. operating pressure 210 bar. Ready for operation with Hydraulic Unit RCS MAX 2x210 bar, 380-460V. Accessory (not included) 136110 395.000 Driving Rail RCS C MAX 136111 268.000 Driving Rail RCS CL MAX...
  • Page 93 109.000 Hydr.Pump RCS 4x190/380-460V 109766 Hydraulic pump for actuating the Climbing Device RCS 50 or LPS 30. Notes Follow Instructions for Use. Use only original PERI Hydraulic Oil. Accessory (not included) 057376 18.300 Hydr.Oil ISO11158 HVI46 20l 17 .900 Hydr.Oil ISO11158 HM10 20l 131270 18.300 Hydr.Oil ISO11158 HVI22 20l...
  • Page 94 Weight [kg] 47 .000 Hydr.P . RCS MAX 2x210/380-460V 135500 Hydraulic Pump for driving two Climbing Devices RCS MAX 75 or Climbing Device-2 RCS 50. Connecting several units enables synchronous climbing of all climbing units. Notes Follow Assembly Instructions of the manufacturer! See PERI Product Information.
  • Page 95 Ø9 Art no. Weight [kg] 136530 5.080 Remote Contr. RCS MAX wireless For a wireless operation of Hydraulic Pump RCS MAX 2x210 bar. Notes Follow Assembly Instructions of the manufacturer! Scope of delivery: 1 pc. Remote Control RCS MAX wireless 1 pc.
  • Page 96 Follow Assembly Instructions of the manufacturer! Art no. Weight [kg] 135507 3.360 Display RCS MAX For displaying extended information and monitoring of interconnected Hydraulic power packs RCS MAX 2x210 bar. Notes Follow Assembly Instructions of the manufacturer! Cable length: 1.5m. Consists of 136675 Case Display RCS MAX 1 pc Art no.
  • Page 97 Art no. Weight [kg] 2.330 Data Conn. RCS MAX wireless 136531 For a wireless group connection between Hydraulic Pumps RCS MAX 2x210 bar. Notes Group IN and Group OUT modules are compatible paired. Technical data see PERI Product Information. Consists of 136673 Case Data Conn.
  • Page 98 Art no. Weight [kg] 135499 0.800 Power Cab. RCS MAX CEE-32A 2m For connecting max. 8 Hydraulic Pumps RCS MAX 2x210 bar to the power supply. Notes Follow Assembly Instructions of the manufacturer! With CEE-Plug 400V, 32A. Manual phase inverter inside.
  • Page 99 0.291 Plug Socket RCS black 110279 For providing the power supply to the Hydraulic Pump RCS with 380–460V, 50–60Hz. Notes Follow Instructions for Use! Art no. Weight [kg] 136673 1.700 Case Data Conn. RCS MAX For packaging wireless RCS MAX group connections.
  • Page 100 137373 18.300 Hydr.Oil ISO11158 HVI32 20l 057376 18.300 Hydr.Oil ISO11158 HVI46 20l High-quality synthetic hydraulic oils for PERI Hydraulic Power Units with different viscosity suitable for different temperature ranges. Notes Filter with filter pump before filling the aggregates. Observe Safety Data Sheet and applicable National Safety Regulations regarding hydraulic oil, in particular for transport, storage and disposal! Observe the technical documentation for the hydraulic power unit! Product Data Sheet on request.
  • Page 101 Hydraulics RCS Art no. Weight [kg] 14.000 Hydr.Oil Filter Pump CE 137281 Filter pump for quick and clean transfer of hydraulic oil with simultaneous filtration. Notes Follow Instructions for Use! Power connection 220V/50Hz, plug CEE 7/7 Accessory (not included) 137282 1.000 Hydr.Oil Filterelement 500 137283 1.000 Suction-/Pressure Hose 250...
  • Page 102 Hydraulics RCS Art no. Weight [kg] L [mm] X [mm] Hydr. Hoses 2SN-DN08-FF 129035 0.996 Hydr.Hose 853-2SN-DN08-FF 1m 1169 1000 129036 1.430 Hydr.Hose 853-2SN-DN08-FF 2m 2169 2000 129419 2.690 Hydr.Hose 853-2SN-DN08-FF 5m 5170 5000 129420 4.900 Hydr.Hose 853-2SN-DN08-FF 10m 10170 10000 129421 7 .120 Hydr.Hose 853-2SN-DN08-FF 15m 15170 15000...
  • Page 103 Hydraulics RCS Art no. Weight [kg] 1.370 Hydr.T-Piece 2SN-DN08-FF 129423 1222 Consists of 128992 Pin ISO16028 DN10 R3/8IG 1 pc 128993 Sleeve ISO16028 DN10 R3/8IG 2 pc 051750 Male Stud Coupl. X-GE12PSR-ED 3 pc Art no. Weight [kg] 112421 3.000 Hydr. Accum. Piece RCS To double the volume of the oil at the Hydraulic Pump RCS.
  • Page 104 0.007 Cable Binder 7.8x540mm 137346 Art no. Weight [kg] 129424 0.440 FF-Coupling Pair X-GE12PSR-ED+ Spare parts set for PERI Hydraulic Components with quick couplings X-GE 12PSR-ED+. Notes For assembling on hydraulic hoses EN853-2SN-DN08. M 20x1,5 SW 27 SW 22 G 3/8...
  • Page 105 1 set for 1 Climbing Device RCS 50 (2x bushing and 2x nipple each). Ø23 Ø27,1 Art no. Weight [kg] 1.700 Case Display RCS MAX 136675 For packaging of RCS MAX display. Art no. Weight [kg] 136674 2.300 Case Remote Control RCS MAX For packaging of wireless RCS MAX remote control.
  • Page 106 Slab Formwork Climbing Systems Bridge Formwork Tunnel Formwork Shoring Systems Construction Scaffold Facade Scaffold Industrial Scaffold Access Protection Scaffold Safety Systems System-Independent Accessories Services PERI Danmark A/S Forskalling & Stilladssystemer Greve Main 26 2670 Greve Tlf. +45 4345.3627 peri@peri.dk www.peri.dk...

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