Peri RCS-2 Assembly, Commissioning And Maintenance Instructions
  1. Manuals
  2. Brands
  3. Peri Manuals
  4. Construction Equipment
  5. RCS-2
  6. Assembly, commissioning and maintenance instructions

Peri RCS-2 Assembly, Commissioning And Maintenance Instructions

Climbing device and hydraulics
Hide thumbs Also See for RCS-2:
Table of Contents

Advertisement

Quick Links

Download this manual
RCS-2 Climbing Device and Hydraulics
Assembly, Commissioning and Maintenance
Spare Parts and Circuit Diagrams
Assembly Instructions – Issue 01/2020
Climbing Device-2 RCS 50
Item no. 135413
Hydraulic Pump RCS MAX
2x 210bar, 380-460V
Item no. 135500

Advertisement

Table of Contents
loading

Related Manuals for Peri RCS-2

Summary of Contents for Peri RCS-2

  • Page 1 RCS-2 Climbing Device and Hydraulics Assembly, Commissioning and Maintenance Spare Parts and Circuit Diagrams Assembly Instructions – Issue 01/2020 Climbing Device-2 RCS 50 Hydraulic Pump RCS MAX Item no. 135413 2x 210bar, 380-460V Item no. 135500...

  • Page 2: Table Of Contents

    D7 Remedial measures for malfunctions Connection and Circuit Diagrams E1 Hydraulic connection diagram E2 Climbing device circuit diagram Appendix F1 Maintenance chart F2 Declaration of incorporation Program overview RCS-2 Climbing Device and Hydraulics RCS-2 Climbing Device and Hydraulics Assembly Instructions...

  • Page 3: Main Components

    Overview Main components Climbing Device-2 RCS 50 Hydraulic Twin Hose RCS 10 m Hydraulic Pump RCS MAX 2 x 210 bar, 380-460V RCS-2 Climbing Device and Hydraulics Assembly Instructions...

  • Page 4: Key

    Arrow representing an action Arrow representing a reaction of an action* Safety goggles Arrow representing forces Personal protective equipment to prevent falling from a height (PPE) * If not identical to the action arrow. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 5 This sign indicates a hazardous situation which, if not avoided, could result in mi- nor or moderate injury. Note This sign indicates situations in which fail- ure to observe the information can result in material damage. RCS-2 Climbing Device and Hydraulics Assembly Instructions...

  • Page 6: Intended Use

    PERI shall not be held liable in next concreting section. this case. The hydraulic system cannot be used on Changes to PERI components are not per- its own.

  • Page 7: Regular Assembly

    Introduction Regular assembly General Standard falsework structures: ■ The climbing mechanism for the RCS-2 Guided Climbing Formwork RCS C ■ Automatic Climbing System consists of: Light Climbing Formwork RCS CL ■ Climbing Device-2 RCS 50 ■ Hydraulic Pump RCS MAX 2x 210bar,...

  • Page 8: Technical Data

    In order to ensure cost-effective, technical Use PERI original parts as spare parts. and safe use over a long period, it is im- portant to take a value-preserving ap- Concrete adhesion on the Climbing De- proach.

  • Page 9: Target Groups

    Target groups Contractors Competent personnel These Assembly Instructions (AI) are in- Due to the specialist knowledge gained tended for contractors who use PERI from professional training, work experi- products for ence and recent professional activity, the ■ assembling, modifying and dismantling...
  • Page 10 ■ Designation of the safety precautions in the event of changing weather condi- tions that could adversely affect the safety of the PERI product, as well as the personnel concerned. ■ Details regarding permissible loads. ■ Description of all other risks and dan- gers associated with assembly, modifi- cation or dismantling operations.

  • Page 11: Safety Instructions

    PERI products must be stored in such a way that they are protected against the effects of the weather and aggressive materials if safety is then likely to be af- fected.
  • Page 12 The contractor must ensure that the As- sembly Instructions, the Instructions for Assembly and Use, other instructions re- quired for operations or assembly, rele- vant planning documents, parts lists and other information are available to users. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 13 Crushing risk! ture (distance ≤ 5 cm). Do not touch if the load is moving! RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 14 Monitor the engagement of the climbing devices, the pawl of the climbing shoes PERI climbing hydraulics must not be and the insertion into the climbing shoes. used if the type plate is missing, incom- plete or illegible.

  • Page 15: Components And Tools

    Remote Control RCS MAX 15 m 135506 Display RCS MAX 135507 Conversion Set Climbing Device-2 RCS 50 135411 Bolt ISO 4017 M12 x 60-8.8 126001 Washer ISO 7089 200 HV, A12 780702 Nut ISO 4034 M12-8 723805 RCS-2 Climbing Device and Hydraulics Assembly Instructions...

  • Page 16: Checklist Prior To Climbing

    Attach Extension RCS (10) to Climbing Rails RCS-CL. ■ Attach Climbing Device-2 RCS 50 to the climbing shoe. ■ Connect hydraulic hoses. ■ Check the functionality of the hydraulic system. ■ Carry out the manufacturer’s assembly instructions. RCS-2 Climbing Device and Hydraulics Assembly Instructions...

  • Page 17: A1 Climbing Device-2 Rcs 50

    To prevent the quick-couplers from collid- ing with the platforms or other parts of the climbing unit when climbing, it is pos- sible to arrange the couplings vertically using angle pieces. → Contact PERI Fig. A1.01a RCS-2 Climbing Device and Hydraulics Assembly Instructions...

  • Page 18: A2 Modification Of Climbing Device Rcs

    210 bar, it must be modi- fied. ■ Observe the separate modification in- structions. Components Climbing Device RCS 50 Conversion Set Climbing Device-2 RCS 50 15.1 Lowering brake valve 15.2 Label RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 19 110823 / 128992 2.3 Retaining ring (bushing) Data cables 11a / 11b 11a Data Connection Cable RCS MAX 10 m 11b Data Connection Cable RCS MAX 20 m Fig. A3.03 Connector Data Cable RCS MAX Fig. A3.04 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 20 7a / 7b Fig. A3.06 Fig. A3.07 13.3 13.1 Accessories Remote Control RCS MAX 15 m 13.1 “Cylinder Extend” button 13.2 “Cylinder Retract” button 13.2 13.3 Emergency Stop button Display RCS MAX Fig. A3.08 14.1 USB port Fig. A3.09 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 21 Fig. A4.01 3.24 3.5 Power in 3.6 Interlink in “Pump” 3.7 Interlink in “Pump” 3.8 Hydraulic Connection A2 3.9 Hydraulic Connection B2 To connect an individual pump to a group. To connect groups. Fig. A4.02 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 22 3.17 “Operation Mode“ button 3.13 3.18 “Cylinder Extend” button 3.19 “Status/Reset“ button 3.20 “Cylinder 2 On/Off“ button 3.21 “Cylinder Retract” button 3.22 “Cylinder 1 On/Off“ button Fig. A4.03 3.18 3.16 3.17 3.19 3.20 3.22 3.21 Fig. A4.04 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 23 5.1 Climbing pawl 5.2 Folding runner 5.3 Safety pins 5.4 Pawl lock 5.5 Hinged clamp 5.6 Spring lock 5.7 Locating pin for climbing device Fig. A5.01 Climbing shoe closed Climbing shoe open Fig. A5.01a Fig. A5.01b RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 24 For use in the Self-climbing System RCS C with Wall Shoe RCS Components Climbing Device-2 RCS 50 Climbing Shoe RCS Wall Shoe RCS Climbing Rail RCS 9.1 Climbing Bolt (spacer in the climbing rail) Fig. A6.01 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 25 ■ tainers, e. g. pallets. Store hydraulic hoses rolled up, weath- ■ For more details see the manufactur- er-proofed and in the dark. (do not ex- er’s assembly instructions. ceed minimum bending radius.) RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 26 Hydraulic Pump RCS MAX 47.0 kg Item no. 135500 Hydraulic Twin Hose RCS Length 10 m 9.0 kg Item no. 110069 Length 20 m 16.0 kg Item no. 110070 All weight details do not include the oil. Fig. B2.02 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 27 Section D7 “Remedial meas- ures for malfunctions” and the manu- facturer’s installation instructions. 12. Carry out any additional steps in the manufacturer’s assembly instructions. 13. Install hydraulic cylinder. 14. Put the system into operation. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 28 Observe the manufacturer’s assembly 5. Check the functionality of the hydraulic instructions. cylinders. 6. Check components and connections for Accessories signs of external leakage. Connection Cable RCS MAX CEE-32A 2 m, Item no.: 135499. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 29 ■ Check performance. ■ Check tubes and hoses. Before first use, ■ Check protective covers. Every six months to one year. See manufacturer’s assembly instruc- ■ Maintenance work on the hydraulic pump. tions. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 30 -5 °C Hydraulic oil ISO 11158 HVI46 ±0 °C ... +70 °C +10 °C In general, use PERI hydraulic oils within viscosity range 16 to 400 mm²/s. A cold start is required from 200 mm²/s. Hydraulic hoses Hydraulic pump Observe DGUV [German Statutory Acci- Observe the manufacturer’s assembly in-...
  • Page 31 ■ Check whether the platforms in the openings, projections etc.). area of the climbing rails collide with the quick-couplers or hydraulic hoses during climbing. Carry out the climbing procedure from the planned position. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 32 (3.2) and attach. 3. Secure the Hydraulic Pump RCS MAX (3) on the lower scaffold tube with se- curing bracket (3.3). (Fig. D2.01 + D2.01a) Fig. D2.01a RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 33 4. Fasten Hydraulic Pump RCS MAX (3) onto the lower handrail board with 2x bolt ISO 4017 M12 x 60-8 (16), Washer ISO 7089 200 HV, A12 (17) and Nut ISO 4034 M12-8 (18). (Fig. D2.02) Fig. D2.02 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 34 Climbing group Climbing unit 1 Climbing unit 2 Climbing unit 3 Cylinder 1 Cylinder 2 Cylinder 1 Cylinder 2 Power connection Data connection RCS MAX RCS MAX Power supply Fig. D3.01 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 35 (short piece of tubing). Climbing group Climbing unit 2 Climbing unit 1 Cylinder 2 Cylinder 3 Short circuit con- nection Cylinder 1 Power connection Data connection RCS MAX RCS MAX Power supply Fig. D3.02 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 36 (right or left) to secure it. → Accidental disconnection is thus pre- vented. 4. Arrange the hoses so they do not pose a safety risk, and secure their position, e.g. with cable ties. Fig. D3.04 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 37 Are the claws (1.1) fully engaged under the climbing bolts (9.1)? ■ Are the hydraulic hoses arranged in such a way that they do not get tangled or change their position during the climbing procedure? Fig. D3.06 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 38 Are the claws (1.1) fully engaged under the climbing bolts (10.1)? ■ Are the hydraulic hoses arranged in such a way that they do not get tangled or change their position during the climbing procedure? RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 39 Power Cable RCS MAX CEE-32A 2 m (4), see Section D7. 5. Carry out any additional steps in the manufacturer’s assembly instructions. → The pumps are prepared. 3.23 Fig. D4.02 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 40 1. Press the “Cylinder Extend” button (13.1) on the remote control. → The climbing device extends. (Fig. D4.04) Fig. D4.04 If multiple remote controls are connected, they must all be activated simultaneously, otherwise the climbing system will not move. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 41 Are all claws engaged on the climbing bolts? If necessary, deactivate the other climbing shoes, see Section D5. Fig. D4.05 Extend and retract the climbing devices until your limit stop is reached. Synchroni- sation deviations are thus corrected. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 42 Retract piston until claw on the piston engages under the climbing bolts. Are all claws engaged on the climbing bolts? Extend and retract the climbing devices until your limit stop is reached. Synchroni- sation deviations are thus corrected. Fig. D4.07 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 43 “Cylinder Retract” buttons are no longer pressed, the hydraulic unit goes into standby mode and the hydraulic pump switches off after 30 seconds. ■ When the power supply is interrupted, the hydraulic pump switches off com- pletely. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 44 (9A) is adjusted relative to the bottom climbing rail (9B). ■ In the event of a lateral offset, extend the cylinders to the same height. Fig. D4.09 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 45 – pressing the “Cylinder Extend” but- ton on the connected remote control. 4. Press the “Operation Mode” button (3.17), until the button lights up green. → Interlink-mode operation is activated. Fig. D4.10 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 46 – pressing the “Cylinder Extend” but- ton on the connected remote control. 4. Press the “Operation Mode” button (3.17), until the button lights up green. 3.17 → Interlink-mode operation is activated. Fig. D4.12 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 47 Uncouple hydraulic hoses. ■ Extend and retract the climbing devices Remove Climbing Device-2 RCS 50. ■ until your limit stop is reached. Synchroni- Dismantle Climbing Rail Extension sation deviations are thus corrected. RCS. (For RCS-CL) RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 48 Opening the climbing shoe ■ makes it easier to insert the climbing rail (9) during climbing, ■ allows the use of climbing rails during initial assembly. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 49 (9) and the wall upwards and then to the side, see Instructions for As- sembly and Use for Rail Climbing System RCS C or RCS CL. Top view Runner closed Runner opened 3D view Runner closed Runner opened Fig. D5.01 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 50 3. Let go of the pawl lock. The climbing pawl swivels out of the climbing shoe through spring force if no climbing bolt (9.1) impedes the climbing pawl (5.1). → The climbing pawl is activated and operational. Fig. D5.02 Fig. D5.02a RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 51 This can result in serious injuries. Is the hinged clamp (5.5) in a clear posi- ⇒ Do not hold the climbing shoe and tion? climbing rails when the climbing unit is being moved. Fig. D5.03 Fig. D5.03a RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 52 3. Lift the climbing device out of the climbing shoe. 4. Transport the climbing device upwards and re-tighten the hoses. Fig. D6.03 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 53 Too much hydraulic oil in the tank. Pump out the hydraulic oil. Pump overflows. Seal on the return flow filter is de- Replace the return flow filter, see manufac- fective. turer’s assembly instructions. Tab. D7.01 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 54 Status flashes red. All buttons flash red/ white. Observe the manufacturer’s assembly in- Operation mode lights Problems with the hydraulic pump. structions. up orange. Operation mode flash- es orange. Further problems. Tab. D7.02 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 55 4. Connect the cylinder in horizontal posi- tion and extend fully. Fig. D7.02 5. Uncouple the cylinder and flush hoses once again using short-circuit connec- tions. 6. Connect the cylinder and extend and re- tract several times. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 56 Extend and retract the cylinder several times in order to check for leakage and synchronisation. In the process, extend and retract the cylinder at maximum pres- sure for a longer time in the end positions. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 57 – pressing the “Cylinder Extend” but- ton on the connected remote control. 4. Press the “Operation Mode” button (3.17), until the button lights up green. → Interlink-mode operation is activated. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 58 (5.4). The climbing procedure can then be completed. ■ After completing the climbing proce- dure, replace the defective climbing shoe or have repair work carried out by PERI. Fig. D7.04 Fig. D7.04a RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 59 ■ After completing the climbing proce- dure, replace the climbing device or Fig. D7.05 have repair work carried out by PERI. Procedure 1. Retract piston until the claw (1.1) is guided around the climbing bolts (9.1). 2. Pull the climbing device to the climbing rail and position the claw (1.1) by hand...
  • Page 60 Fig. D7.06 Changing 1. Turn the phase inverter in the Power Cable RCS MAX CEE-32A 2 m (4) through 180°. → The rotary field is changed. (Fig. D7.06 + D7.06a) Fig. D7.06a RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 61 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 62 RCS MAX to one climbing group. Single climbing unit Cylinder 1 Cylinder 2 Power supply Fig. E1.01 Climbing group Climbing unit 3 to maxi- Climbing unit 2 Climbing unit 1 mum climbing unit 8 Power supply Fig. E1.02 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 63 E1 Hydraulic connection diagram Connection of multiple climbing groups Remote control Remote control Fig. E1.03 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 64 E2 Climbing device circuit diagram Climbing Device-2 RCS 50 Item no.: 135413 230 bar Fig. E2.01 RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 65 F1 Maintenance chart Maintenance Name / Sig- location Comment Date nature RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 66 F2 Declaration of incorporation RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 67 F2 Declaration of incorporation RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 68 F2 Declaration of incorporation This document is a translation into English from the German original. RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 69 F2 Declaration of incorporation RCS-2 Climbing Device and Hydraulics Assembly Instructions...
  • Page 70 RCS-2 Climbing Device and Hydraulics Item no. Weight kg 135500 47 .000 Hydraulic Pump RCS MAX 2 x 210 Note For the operation of two Climbing Follow Assembly Instructions of the manufacturer! Devices-2 RCS 50. See PERI Product Information. Only use original PERI Hydraulic Fluid.
  • Page 71 RCS-2 Climbing Device and Hydraulics Item no. Weight kg 135502 0.200 Connector Power Cable RCS MAX Note For connecting two Power Connection Cables Follow Assembly Instructions of the manufacturer! RCS MAX. Data Connection Cables RCS MAX Note Data Connection Cable RCS MAX 10m 135503 0.600...
  • Page 72 RCS-2 Climbing Device and Hydraulics Item no. Weight kg 135507 1.600 Display RCS MAX Note For monitoring information about Hydraulic Pump Follow Assembly Instructions of the manufacturer! RCS MAX 2 x 210 bar. Cable length: 1.5 m 135606 0.100 Return Filter RCS MAX...
  • Page 73 RCS-2 Climbing Device and Hydraulics Item no. Weight kg 135411 1.000 Conv. Set Climb Device-2 RCS 50 Note Conversion set for the modification of the Always observe the Conversion Set Instructions Climbing Device RCS 50 in Climbing Device-2 (see DO-19-0265205).
  • Page 74 RCS-2 Climbing Device and Hydraulics Item no. Weight kg Hydraulic Hoses 2SN-DN08-FF Hydraulic Hose 2SN-DN08-FF 5.0 m 129419 2.690 5170 5000 129420 4.900 Hydraulic Hose 2SN-DN08-FF 10.0 m 10170 10000 Hydraulic Hose 2SN-DN08-FF 15.0 m 129421 7 .120 15170 15000 129422 9.330...
  • Page 75 RCS-2 Climbing Device and Hydraulics Item no. Weight kg 131313 12.500 Hydraulic Oil Filter Pump CE Note Hydraulic oil filter pump for fast and clean trans- Follow Instructions for Use! fer of hydraulic oil in drums with simultaneous Country-specific inquiries for Hydraulic Oil Filter filtration.
  • Page 76 129424 0.440 FF-Coupling Pair X-GE 12PSR-ED+ Complete with Spare parts set for PERI Hydraulic Components 1 pc. 128992 Pin ISO16028 DN10 R3/8IG with quick couplings X-GE 12PSR-ED+. 1 pc. 128993 Sleeve ISO16028 DN10 R3/8IG 2 pc. 051750 Male Stud Coupler X-GE12PSR-ED...
  • Page 77 RCS-2 Climbing Device and Hydraulics Item no. Weight kg 115581 10.280 Hydraulic Service Case Consisting of: 1 pc. 115590 Tool Box 580 x 260 x 285 mm 6 pc. 115583 Pressure Gauge Typ 570 VA-Geh. 6 pc. 115584 Hose MKT 6-02 DN 02 12 pc.
  • Page 78 RCS-2 Climbing Device and Hydraulics Item no. Weight kg 780702 0.006 Washer ISO 7089 200 HV, A 12, galv. Corresponds to old standard DIN 125 Form A 723805 0.017 Hex Nut ISO 4034 M 12-5 SW 18 RCS-2 Climbing Device and Hydraulics...
  • Page 80 Climbing System Bridge Formwork Tunnel Formwork Shoring Systems Construction Scaffold Facade Scaffold Industrial Scaffold Access Protection Scaffold Safety Systems System-Independent Services Accessories PERI GmbH Formwork Scaffolding Engineering Rudolf-Diesel-Strasse 19 89264 Weissenhorn Germany Tel. +49 (0)7309.950-0 +49 (0)7309.951-0 info @ peri.com www.peri.com...

This manual is also suitable for:

Mo-20-00445 0

Table of Contents