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Federal Signal Corporation WV450X Installation And Service Instructions Manual
Federal Signal Corporation WV450X Installation And Service Instructions Manual

Federal Signal Corporation WV450X Installation And Service Instructions Manual

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MODEL WV450X
INSTALLATION AND SERVICE INSTRUCTIONS
FOR MODEL WV450X
FOR USE IN HAZARDOUS AND MARINE LOCATIONS
WV450XD (Flameproof)
ATEX
II 2 G Exd IIB+ H
Tamb -55°C< Ta< +55°C
0539
2
IECEx Ex d IIB+H2 Tamb -20°C< Ta < +55°C
WV450XD (Increased Safety)
ATEX
II 2 G Exde IIB+ H
Tamb -20°C< Ta< +55°C
0539
2
IECEx Ex de IIB+H2 Tamb -20°C< Ta < +55°C
T-Code @ 110 - 248VAC = T3
T-Code @ 24 - 48VDC = T4
2562015E
REV. E 612
Printed in U.S.A.

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Summary of Contents for Federal Signal Corporation WV450X

  • Page 1 MODEL WV450X INSTALLATION AND SERVICE INSTRUCTIONS FOR MODEL WV450X FOR USE IN HAZARDOUS AND MARINE LOCATIONS WV450XD (Flameproof) ATEX II 2 G Exd IIB+ H Tamb -55°C< Ta< +55°C 0539 IECEx Ex d IIB+H2 Tamb -20°C< Ta < +55°C WV450XD (Increased Safety)
  • Page 2 INSTALLATION AND SERVICE INSTRUCTIONS FOR FEDERAL SIGNAL MODEL WV450X FOR USE IN HAZARDOUS AND MARINE LOCATIONS. SAFETY MESSAGE TO INSTALLERS, USERS AND MAINTENANCE PERSONNEL It is important to follow all instructions shipped with this product. This device is to be installed by a trained electrician who is thoroughly familiar with and will follow all applicable national and local codes in the country of use.
  • Page 3: Installation

    The unit can be mounted in other orientations pending the location of the install. In all countries, the wiring must comply with all national and local codes and standards. The Federal Signal WV450X strobe beacon is mounted using a mounting bracket fixed to the base of the unit. Install the fixture on the desired support surface using the three 9.0 mm (0.35 in) mounting holes. Use customer-supplied fasteners suitable for the surface to which the device will be mounted. Refer to Figure 1 for mounting hole locations.
  • Page 4 Model WV450XD 24-48 Vdc. NOTE Maximum wire gage is 2.5 mm (12 AWG) Use wire rated 85 °C or higher. Ensure only stranded or multiple strand cable is used to terminate the WV450X. Cable termination should be in accordance with specifications applying to the application It is recommended that all cables and cores should be fully identified. Use the appropriate cable gland for the application Gland entry threads are M20-1.5 x Unscrew the grub screw on the lens cover assembly one full turn (2.0 mm A/F hexagon key required). Remove the cover from the housing by turning the cover counter-clockwise. If the lens cover assembly will not unscrew, back out the grub screw a few additional turns. Once the cover has been removed, slide the PCB out until the terminals clear the case.
  • Page 5 Maximum wire gage is 2.5 mm (12 AWG) Use wire rated 85 °C or higher. Ensure only stranded or multiple strand cable is used to terminate the WV450X. Cable termination should be in accordance with specifications applying to the application It is recommended that all cables and cores should be fully identified. Use the appropriate cable gland for the application Gland entry threads are M20-1.5 Unscrew the grub screw on the lens cover assembly one full turn (2.0mm A/F hexagon key required). Remove the cover from the housing by turning the...
  • Page 6 Model WV450XE 24-48 Vdc. NOTE Maximum wire gage is 2.5 mm (12 AWG) Use wire rated 85° C or higher. Ensure only stranded or multiple strand cable is used to terminate the WV450X. Cable termination should be in accordance with specifications applying to the application It is recommended that all cables and cores should be fully identified. Use the appropriate cable gland for the application Gland entry threads are M20-1.5 Unscrew the four M4 screws and lift off the terminal box cover. The terminal block is supplied with 3 poles, 4 conductors per pole. The terminal blocks allow for easy supply in and loop out wiring to string beacons in series. Wire insulation to be stripped 8 mm to 9 mm (0.33 in). The terminal block uses a spring clamp connection to...
  • Page 7 NOTE Maximum wire gage is 2.5 mm (12 AWG) Use wire rated 85° C or higher. Ensure only stranded or multiple strand cable is used to terminate the WV450X. Unscrew the four M4 screws and lift off the terminal box cover. The terminal block is supplied with 3 poles, 4 conductors per pole. The terminal blocks allow for easy supply in and loop out wiring to string beacons in series. Wire insulation to be stripped 8 mm to 9 mm (0.33 in). The terminal block uses a spring clamp connection to engage the wire. To disengage the clamp, insert a 2 mm blade tip screwdriver into the small openings closest to the terminal labels as shown in Figure 4.
  • Page 8: Maintenance

    Ensure that all unused wire entries are sealed with the provided component certified black nylon M20-1.5 6H stopping plugs. MAINTENANCE. To prevent ignition of hazardous atmospheres, disconnect the fixture from the supply circuit before opening. Do not open when an explosive gas atmosphere is present. AVISO DE PERIGO Para prevenir a ignição de gases perigosos, desconecte o dispositivo do circuito de alimentação antes de abri-lo. Não abra na presença de gases explosivos na atmosfera. High voltages are present inside the light assembly. Wait at least 5 minutes after disconnecting the power before servicing this unit. A. General. POTENTIAL ELECTRIC STATIC CHARGING HAZARD If the unit requires cleaning, then ONLY clean exterior with a water damp- ened cloth to avoid electrostatic charge build-up.
  • Page 9 • Any maintenance to the light system must be done with power turned off. • Any maintenance to the light system must be performed by a trained electrician who is thoroughly familiar with all applicable national and local codes in the country of use. • Never alter the unit in any manner. Safety of the unit may be affected if additional openings or other alterations are made to the internal compo- nents or housing. • The nameplate, which may contain cautionary or other information of importance to maintenance personnel, should NOT be obscured in any way. Ensure that the nameplate remains readable.
  • Page 10 Reinstall the lens cover assembly to the housing by rotating the cover clockwise. There should be a maximum gap of 0.3mm between the faces of the housing and cover to ensure o-ring compression for an environmental seal. Tighten the lens cover assembly grub screw until snug. Test the light for proper operation. C. Cleaning the Enclosure. The circuit must be turned OFF and allowed to cool to the surrounding ambi- ent temperature before cleaning. Fixture should be cleaned periodically to maintain maximum light output. Only clean the exterior with a water dampened cloth to avoid electro-static charge build-up. The glass globe should be regularly inspected for scratches and chips, and, if damaged, must be replaced.
  • Page 11: Ec Declaration Of Conformity

    Circuit Board, 24-48 Vdc, 15 joules K2001926-03 Circuit Board, 110 Vac, 5 joules K2001921-01 Circuit Board, 110 Vac, 10 joules K2001921-02 Circuit Board, 110 Vac, 15 joules K2001921-03 Circuit Board, 110 Vac, 21 joules K2001921-07 Circuit Board, 220 Vac, 5 joules K2001921-04 Circuit Board, 220 Vac, 10 joules K2001921-05 Circuit Board, 220 Vac, 15 joules K2001921-06 Circuit Board, 220 Vac, 21 joules K2001921-08 Dome Guard K8595107 EC DECLARATION OF CONFORMITY. Manufacturer’s Name: Federal Signal Corporation Manufacturer’s Address: 2645 Federal Signal Drive University Park, IL 60484-3167 U.S.A. Declares that the Product Type of Equipment Model Number(s): WV450X conforms to the following Standards: CERTIFICATION. UNDERWRITERS LABORATORIES, INC./DEMKO IECEx = IECEx 06.0010X • IEC 60079-0, 60079-1, 60079-7, 60529 II. ATEX = UL DEMKO 06 ATEX 0425693X • EN 60079-0, 60079-1, 60079-7, 60529 -10-...
  • Page 12 Special Conditions for Safe Use: 1) Potential electric static charging hazard. Use only a water dampened cloth when cleaning the exterior of the unit. 2) Contact the manufacturer for information on the dimension of the flame- proof joints. Condições especiais para o Uso Seguro: 1) Perigo de potencial carga eletroestática. Ao limpar a parte externa da unidade, utilize apenas um pano úmido. 2) Contate o fabricante para obter informação sobre a dimen- são das juntas à prova de fogo. Table 1 Recommended Voltage Model I avg over-current protection 15 joules 900 mA 5 amps 24 Vdc 10 joules 640 mA 5 amps 5 joules 400 mA 5 amps 15 joules 450 mA 3 amps 48 Vdc 10 joules 320 mA...
  • Page 13 EExd VERSION M20 GLAND ENTRY 2 POSITIONS 136.5 [5.37] 63.5 [2.50] 114.3 [4.50] 289.7 [11.41] 113.3 [4.46] 57.2 [2.25] 41.3 [1.63] 12.7 [0.50] 41.3 [1.63] GUARD 82.6 [3.25] LENS COVER ASSY ø39.4 [ø1.55]X 2 GRUB SCREW EExde VERSION ø8.9 [ø0.35]X 3 MOUNTING HOLES 57.4 [2.26] 97.1 [3.82]...
  • Page 14 DC VOLTAGE UNITS AC VOLTAGE UNITS N GND INPUT INPUT 110VAC 24-48VDC 240VAC LOOP SUPPLY LOOP SUPPLY 290A5412 Figure 2. WV450XE AC OR DC UNITS TO LINE BUSHING SUPPLY IN= L1, N1, G1 LOOP OUT= L2, N2, G2 EExde AC OR DC UNITS TERMINAL BLOCK 290A5413 Figure 3.
  • Page 15 290A5532 Figure 4. -14-...
  • Page 16 Industrial Systems 2645 Federal Signal Drive • University Park, IL 60484-3167 Tel: 708-534-4756 • Fax: 708-534-4852 Email: elp@federalsignal.com • www.federalsignal-indust.com...