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860680871
Rev. B
October 2024
www.commscope.com
Assembly of GigaREACH™ Extended Length cable with RJ45 UTP Plug
1. General product information
These instructions provide the termination procedure of Commscope RJ45 UTP plug kits to
™
GigaREACH
extended distance cable. Wiring schemes, T-568B and T-568A are shown in these
instructions.
This instruction sheet is for terminating:
Material ID
760258800
760259000
1933943-2
Plug Kit
All trademarks identified by ® or ™ are registered trademarks or trademarks, respectively, of CommScope, Inc. This product may be covered by one or more U.S. patents or
their foreign equivalents. For patents, see www.cs-pat.com. Visit our website at
For technical assistance, customer service, or to report any missing/damaged parts, visit us at:
Product
Plug Kit, 100pcs
Plug Kit, 25pcs
Plug Boot, Gray,
100pcs
Component Descriptions
Plug
Plug Kit showing the components in detail
© 2024 CommScope, Inc. All Rights Reserved
Instruction Sheet
Description
Plug, Load Bar and Wire Manager
Plug, Load Bar and Wire Manager
Boot with AntiSnag feature*
*
Boot is not part of the Plug Kit and is ordered separately.
Boot component is optional but required when routing
cable assembly in areas that pose risks of the plug
latch to be snagged and damaged.
Load Bar
Wire Manager
www.commscope.com
or contact your local CommScope representative for more information.
http://www.commscope.com/SupportCenter
COMMSCOPE® Solutions
Boot
Page 1 of 6
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Summary of Contents for CommScope 760258509
- Page 1 Page 1 of 6 All trademarks identified by ® or ™ are registered trademarks or trademarks, respectively, of CommScope, Inc. This product may be covered by one or more U.S. patents or their foreign equivalents. For patents, see www.cs-pat.com. Visit our website at www.commscope.com...
-
Page 2: Tools And Accessories Required
Step 1 – Preparation of GigaREACH Cable and RJ45 plug for Termination 1.1 Slide Boot component onto the cable 1.2 Strip outer jacket of cable approximately 1.750 inches [44.45mm]. © 2024 CommScope, Inc. All Rights Reserved Page 2 of 13... - Page 3 1.2.1 For OSP cable that contains waterproof gel, remove jacket and wipe gel from conductors with disposable cloth and isopropyl alcohol: 1.3 Separate the twisted pairs and expose center core: 1.4 Cut center core and remove: © 2024 CommScope, Inc. All Rights Reserved Page 3 of 13...
- Page 4 Instruction Sheet 1.5 Locate the separator tape to expose. Clip separator tape and remove. 1.6 Clip and remove the separator tape from all four pairs: 1.7 Separate the twist pairs: © 2024 CommScope, Inc. All Rights Reserved Page 4 of 13...
- Page 5 1.8 Remove the twist from the conductors, making them at straight as possible. 1.9 Arrange the twisted pairs in T-568B wiring pattern. (Or arrange pairs in T-568A wiring pattern if system requires): © 2024 CommScope, Inc. All Rights Reserved Page 5 of 13...
- Page 6 Side Views of conductors laced in the Wire Manager component: Side A view (T-568B wire) Side B view (T-568B wire) Side A view (T-568A wire) Side B view (T-568A wire) © 2024 CommScope, Inc. All Rights Reserved Page 6 of 13...
- Page 7 1.12 Slide the Load Bar onto the conductors making certain that the dark color conductors are on one row and the light colors are on the other row of the Load Bar: T568B Wiring: T568A Wiring: © 2024 CommScope, Inc. All Rights Reserved Page 7 of 13...
- Page 8 1.13 Slide the Load Bar toward the Wire Manger and locate approximately 0.475"[12mm] from cable jacket: 1.14 Trim the ends of the conductors approximately 0.100 inches [2.54mm] from edge of the Load Bar: © 2024 CommScope, Inc. All Rights Reserved Page 8 of 13...
- Page 9 1.15 For OSP cable containing the gel filler silicone, B-Sealant is required on both sides of the plug, apply approximately ‘Pencil Eraser” size amount of sealant on both sides of cable jacket end: Side A Side B 1.16 Fully covered after application: © 2024 CommScope, Inc. All Rights Reserved Page 9 of 13...
- Page 10 1.18 Fully insert the cable into the plug assembly making certain the copper ends are against the inside of the plug: Fully inserted Copper ends of conductors fully inserted © 2024 CommScope, Inc. All Rights Reserved Page 10 of 13...
- Page 11 Instruction Sheet Step 3 – Termination of plug 3.1 Insert into Crimp tool and actuate tool: Remove plug from hand tool and make certain all eight (8) terminals are seated: © 2024 CommScope, Inc. All Rights Reserved Page 11 of 13...
- Page 12 3.3 For OSP cable only, insert B-sealant (700010911) liberally into all openings around the back of plug cavity: Make certain no sealant is under the plug latch: 3.4 Slide the Boot until the anti-snag feature covers the end of the latch (where applicable): © 2024 CommScope, Inc. All Rights Reserved Page 12 of 13...
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Page 13: Revision History
860680871 Rev. B www.commscope.com Instruction Sheet 4. Revision history Rev. A – Initial release. • Rev. B – Add OSP cable and T-568A wiring scheme. • © 2024 CommScope, Inc. All Rights Reserved Page 13 of 13...
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