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GCC Technologies LaserPro Piolas 400 User Manual

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Piolas 400
User Manual
4F., No.236, Fude 2nd Rd., Xizhi Dist., New Taipei City 22151, Taiwan 886-2-6616-6692 Fax:886-2-2694-6875
1
232004370G(01)

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  • Page 1 Piolas 400 User Manual 4F., No.236, Fude 2nd Rd., Xizhi Dist., New Taipei City 22151, Taiwan 886-2-6616-6692 Fax:886-2-2694-6875 232004370G(01)

  • Page 2: Release Note

    Release Note Version Release date Remark 2024/6/17 First version 232004370G(01)

  • Page 3: Table Of Contents

    Table of Contents Chapter 1 Safety ....................8 1.1 Principles of a CO2 Laser ..................... 9 1.2 Safety Ratings ......................9 1.3 The Safety Interlock System ..................9 1.4 Product Label and Safety Label ................. 10 1.5 Safety Measures ......................15 1.5.1 General Safety ....................
  • Page 4 4.1 Machine Setup ......................36 4.1.1 Powering Up the Machine ................36 4.1.2 Connecting the Computer ................37 4.1.3 USB Storage Setup ..................41 Chapter 5 Setup and Installation ..............47 5.1 Using the Hardware ....................48 5.1.1 Emergency Stop ....................48 5.1.2 Quick Boot Button ....................
  • Page 5 5.2.3.2 Tune Auto Focus ..................72 5.2.3.3 Table Down .................... 73 5.2.3.4 Red Beam ....................74 5.2.3.5 Carriage Free ..................75 5.2.3.6 File Save ....................76 5.2.3.7 Set Standby Mode .................. 77 5.2.3.8 Save Position ..................79 5.2.3.9 Vector Mode ................... 80 5.2.3.10 Network Setting ..................
  • Page 6 5.2.3.5 Piolas 400 Print Driver – Language Page ..........119 5.2.3.6 Piolas 400 Print Driver – Raster Page ........... 120 5.2.3.7 Piolas 400 Print Driver – Stamp Page ............ 123 Chapter 6 Setup and Installation ..............125 6.1 Raster Engraving ...................... 126 6.2 Vector Cutting ......................
  • Page 7 8.3.1 Removing the Mirrors ..................167 8.3.2 Cleaning the Mirrors ..................171 8.4 Cleaning the Exhaust Duct ..................172 Chapter 9 Basic Troubleshooting ..............173 Chapter 10 Basic Troubleshooting ..............176 10.1 Glossary ........................177 10.2 LaserPro Piolas 400 Specification Sheet ............... 178 232004370G(01)

  • Page 8: Chapter 1 Safety

    Chapter 1 Safety Principles of a CO Laser Safety Ratings The Safety Interlock System Safety Label Safety Measures Operating Environment Noise Test 232004370G(01)

  • Page 9: Principles Of A Co2 Laser

    One of the key safety features found on the LaserPro Piolas 400 is a Class 2 (US: Class II) red beam safety guidance pointer (similar to a laser-pointer presentation pen) allowing the operator to see the exact location where the laser beam will fire.

  • Page 10: Product Label And Safety Label

    In compliance with CDRH standards, the required warning labels are affixed at the time of manufacture to the LaserPro Piolas 400, attached on appropriate locations. These labels are not to be modified in any way or removed for any reason. Please familiarize yourself with the specific labels and their locations on the machine.
  • Page 11 NOTE If the pass-through door switch module is standard, the product label will indicate the laser safety level of CDRH as Class 4 (US: Class IV). Please refer to the following table to view all available models and related information. Piolas 400 Model Number Wavelength...
  • Page 12 Safety Label This label is located at the right side of machine. All the product information such as Serial Number, Model Numbers, Laser Power and Electric power can be found here. Before requiring any further tech support, always provide the service person with the information on this label. ❶...
  • Page 13 ❺ Aperture Warning Stickers (mirror) This label indicates the laser path. Normally you can find this label inside of machine or laser exit. Please take extra ❺ caution of this area when you conduct maintenance or ❾ operate machine. ❻ Noninterlocked Protective Housings Label This label indicates that the laser path will be exposed when the user removes/opens the cover.
  • Page 14 ❽ Laser Path Warning Label LaserPro machines are very safe under normal use. Furthermore, Laser Path Warning Label are displayed at the proximities of possible laser paths as a reminder. Operators should exercise caution when working close to the laser paths to avoid possible injury while machine is turned on.

  • Page 15: Safety Measures

    ⓬ ⓭ Warning Label – Avoid Injury ❷ This label is located on the top lid, to warn & avoid injury when closing the door. When closing the door, please ensure your hands on the top lid until the door is close completely. ❸...

  • Page 16: Safety Notice For Class 4 (Us: Class Iv) Machine

    WARNING!  Resulting debris from laser processing are very dangerous and may cause fire hazard.  DO NOT leave debris and scraps inside laser machine after job finished. Must keep machine clean after job finished.  Always remove the vector grid to clean any small pieces that have fallen through the grid.

  • Page 17: Operating Environment

     Avoid areas with high level of noise and electrical noise.  Select a location that is large enough to accommodate the LaserPro Piolas 400, an exhaust system, a computer and a work or storage table.  Select a location in which the ambient temperature remains between 15°C and 30°C (60°F to 85°F).

  • Page 18: Noise Test

    1.7 Noise Test Test Conditions: measured at a distance of 1 meter from the surface of the machinery and a height of 1.6 meters from the floor or access platform.  Piolas 400 100W Sound Test Result: 70.2 dB. 232004370G(01)

  • Page 19: Chapter 2 Unpacking And Content

    Chapter 2 Unpacking and Content Unloading and Unpacking Contents and Accessories Checklist 232004370G(01)

  • Page 20: Unloading And Unpacking

    2.1 Unloading and Unpacking GCC LaserPro laser engraver is shipped in one crate that contains the machine, the software and other accessories. The following section has a detailed list of the steps required for unpacking and packaging of the machine. WARNING! More than one person may be needed when loading and unloading the shipping crate to avoid body injury or damage to the machine.
  • Page 21 Step 2. Remove the two strings. Step 3. Place the ramps as shown below and the machine can now be pushed off the wooden base board via the ramps. (The ramps are found in a box within the crate) 232004370G(01)
  • Page 22 Step 4. The machine can now be pushed off the base board. Step 5. Unpacking process is completed. 232004370G(01)

  • Page 23: Contents And Accessories Checklist

    2.2 Contents and Accessories Checklist Please check to make sure that all of the following items are included within the shipping crate. If any of the following items are missing, immediately contact your local GCC distributor. 232004370G(01)

  • Page 24: Magnetic Air Suction Adjuster

    Next, we will introduce the usage of some tools from the accessory box. We hope these tools will bring you convenience when using GCC laser machines. 2.2.1 Magnetic Air Suction Adjuster These three magnetic air suction adjusters can help you manually adjust the suction volume and direction.
  • Page 25 Step 2. Using the magnet to block the holes to adjust the vacuum direction and volume. 232004370G(01)

  • Page 26: Thin Wrench

    2.2.2 Thin wrench The thin wrench is to help you remove the standard nozzle from the carriage with ease. You can find it from the accessory box. From the following picture, you can use the thin wrench to remove nozzle from carriage easier. NOTE The tip is to ensure the thin wrench fits securely within the groove of the nozzle.

  • Page 27: Limit-Baffle Set

    2.2.3 Limit-baffle Set The limit-baffle set can help you achieve alignment by extending the ruler ’s height when using the raising tool to lift the engraving/cutting materials. We have L-size and M-size included within the accessory box that can extend the height of the ruler by 10mm/5mm. There are six holes on the X-axis and four holes on the Y-axis to fix the limit-baffles.
  • Page 28 Y axis From the following pictures, you can clearly see that the materials can still be aligned with the ruler even when lifted by the raising tool. X axis Y axis 232004370G(01)

  • Page 29: Spirit Level

    2.2.4 Spirit Level A spirit level can help you adjust the horizontal of the entire machine once you finish installing Step 1. Please move the gantry to the middle of the working area, then place the spirit level in the middle of the gantry. Step 2.
  • Page 30 Step 3. Level adjustment is completed. 232004370G(01)

  • Page 31: Chapter 3 Mechanical Overview

    Chapter 3 Mechanical Overview Front View Top View Right View Left View Rear View 232004370G(01)

  • Page 32: Front View

    Please take some time to familiarize yourself with this section regarding the mechanical overview of the LaserPro Piolas 400. References will be made back to the different parts of the LaserPro Piolas 400 in later sections. 3.1 Front View SmartEYES Positioning Camera Pass-Through Door (Front) 3.2 Top View...

  • Page 33: Right View

    3.3 Right View USB Port Ethernet Port External Signal Connector Pass-Through Door Switch Key Connector Air Compressor Connector I/O Connector AC Power Socket Power ON/OFF Switch 3.4 Left View Laser Access Panel 232004370G(01)

  • Page 34: Rear View

    3.5 Rear View 4” Ventilation Opening 5” Ventilation Opening Pass-Through Door (Rear) 232004370G(01)

  • Page 35: Chapter 4 Setup And Installation

    Chapter 4 Setup and Installation Machine Setup 232004370G(01)

  • Page 36: Machine Setup

    Connect the female end of the power cord into the machine’s power cable inlet located on the right side of machine. NOTE  The LaserPro Piolas 400 has been designed to automatically switch from 100-240 VAC  Make sure to supply 220 VAC of electricity to the LaserPro Piolas 400 with laser 80 Watt and above. 232004370G(01)

  • Page 37: Connecting The Computer

    4.1.2 Connecting the Computer The LaserPro Piolas 400 can communicate with a computer through a USB Port or LAN Port connection interface. Regardless of the connection method chosen, you will need to connect the respective connection cable from the LaserPro Piolas 400 to your computer.
  • Page 38 Step 2. Navigate the Touch Screen through <Machine Setting> → <Network Setting>, and turn on the “DHCP”, then click the Save button to save the setting. The machine will reboot automatically. Step 3. Press Windows + I to open the settings app. Click “Navigation” icon to open the menu, then click “Bluetooth &...
  • Page 39 Step 4. Select Piolas 400, then select “Printing preference”. The printer driver window will appear at the top. Step 5. Click the “Port” button to open the “Port Configure” window. 232004370G(01)
  • Page 40 Step 6. Select “LAN” and click “OK” button. The operating system will display a Windows Security window. Please click the “Allow” button to continue. NOTE If the system displays the following message, please check that your Ethernet cable is connected properly and without any issues. 232004370G(01)

  • Page 41: Usb Storage Setup

    Step 7. The “Device List” window will open, double-click your machine and the system will run some settings automatically. Step 8. Connection is completed. 4.1.3 USB Storage Setup GCC laser engraver is built-in with USB storage port allow you to transmit data from USB flash drive. You can format and use a USB flash drive as an USB storage of GCC laser engraver.
  • Page 42 Please refer to the following instruction to convert the file to PRN format. Step 1. Make sure the page setup and orientation are match GCC LaserPro Piolas 400. Please refer to chapter 5.3.1 for page setup and orientation. Step 2.
  • Page 43 Step 4. Ensure the file format is set to *.prn Step 5. Select the save folder and define file name, then click “Save” to convert the file to PRN format. To ensure that the file name can be displayed on the touch panel without any issues, please follow the rule below when naming the PRN file.
  • Page 44 Step 6. Copy/move files to the USB flash drive. Step 7. Insert USB flash drive to the USB Storage port of GCC laser engravers. NOTE USB storage function only supported for the PRN format. 232004370G(01)
  • Page 45 Step 8. Click the "Import file from USB Storage" button on the Home page of the touch panel. The machine will read the USB and display the file list. Step 9. Choose a file and press the "Import One" button on the touch panel to transmit the file to the laser engraver.
  • Page 46 Step 11. After transmission, the file will be shown on the touch panel. Step 12. Press START button on control panel to begin laser jobs. 232004370G(01)

  • Page 47: Chapter 5 Setup And Installation

    Chapter 5 Setup and Installation Using Hardware Using the Touch Panel The LaserPro Print Driver 232004370G(01)

  • Page 48: Using The Hardware

    Driver, and have connected the LaserPro Piolas 400 to your computer, you will need to familiarize yourself with the LaserPro Piolas 400 Touch Screen and LaserPro Print Driver. The print driver will be where specific laser parameters for your jobs are configured, while the Touch Screen will allow you to set repeat times, manipulate file order, perform auto / manual focusing, and more.

  • Page 49: Laser Key Switch

    5.1.3 Laser Key Switch Turn the key-switch to the “ON” position BEFORE powering on the machine. If the key-switch is turned to the “OFF” position, the laser will be disabled meaning that the laser will not fire although the XY motion system will still move.

  • Page 50: Touch Panel

    5.1.6 Touch Panel The 7” touch panel enables the user to manage files, adjust machine settings, and more. 5.1.7 Control Panel The new control panel provides physical button which allows the user to control the machine with a good tactile feedback and operational accuracy. The control panel can operate the machine as following functions: ✓...

  • Page 51: Status Indicator Light

    5.1.8 Status Indicator Light The status indicator light helps the user to identify the status of the machine. Please refer to the following chart to know all the status: Light Color Status Light Behavior Initializing The white light is fading in and out Laser processing The green light stays on Idle...

  • Page 52: Smarteyes Ccd

    5.1.9 SmartEYES CCD SmartEYES™ CCD on the top lid enables capturing the entire working area of the machine, making positioning easy. Please refer to the following instructions for operation . NOTE Before using SmartEYES CCD, please ensure that print driver and SmartCONTROL program have been installed on your computer/laptop.
  • Page 53 NOTE If you found following messages, please verify the connection. Click “Load SmartEYES calibration file from machine” to import the calibration file into your computer/laptop. The SmartCONTROL will display a message to remind you that the calibration file will load to your computer/laptop.
  • Page 54 After loading the calibration file, SmartCONTROL will display a load calibration complete message. Click OK to close the window and now you can close SmartCONTROL. CorelDRAW Setting Run CorelDRAW and find the GCC plug-in from toolbars. It’s located in the up-right corner of CorelDRAW.
  • Page 55 Click (Camera Model) button, and the Model Setting window will appear. Select "Piolas 400" from the drop-down menu of model names and click "OK" to complete the setting. Click (Set SmartEYES Path) button and assign the calibration file located at C:\SmartCONTROL\V2.01-35 (the path may vary depending on the installed version).
  • Page 56 Adobe Setting → → Run Adobe Illustrator and go to <File> <GCC SmartEYES> <Set SmartEYES Path> from the menu bar. Assign the calibration file located at C:\SmartCONTROL\V2.01-35 (the path may vary depending on the installed version). Then click "OK" to finish the setting. 232004370G(01)
  • Page 57 Operation (Using CorelDRAW as an Example) Open the top lid of the Piolas 400. Place an object on the working table of the machine. Click (Capture photo) button to capture table. Move artwork to a position that you want to process. 232004370G(01)

  • Page 58: Live-View Camera

    Engraving job is finished. 5.1.10 Live-View Camera The Live-View Camera enables you to monitor the machine status during laser processing. It also helps teachers easily instruct students on how to use the laser in the classroom. Operation (Using CorelDRAW as an example): 1) Please refer to chapter 5.1.9 to complete the setting for Import the calibration file of SmartEYES into your computer/laptop and CorelDRAW/Adobe Illustrator Setting.
  • Page 59 3) Run CorelDRAW and find the GCC plug-in from toolbars. It’s located in the upper-right corner of CorelDRAW. Click (Real Time Video) button, and a new window for SmartEYS will appear. You can now see the real time video of the working table in your system. 232004370G(01)

  • Page 60: Smartair Fine Nozzle

    5.1.11 SmartAIR Fine Nozzle The Piolas 400 equipped with two SmartAIR nozzle. The standard nozzle has been installed on the lens carriage and you can find the Fine nozzle in the accessory box. The main difference between Standard nozzle and Fine nozzle is below chart: Nozzle Type Application Standard...

  • Page 61: Using The Touch Panel

    5.2 Using the Touch Panel The touch panel on the LaserPro Piolas 400 provides easy access to all the manual controls needed for cutting and engraving. The 7-inch touch panel makes setting up the machine simple. The bottom of the touch panel always includes four buttons: Home, Machine Settings, Advanced Settings, and Information.

  • Page 62: Touch Panel Navigation Chart

    5.2.1 Touch Panel Navigation Chart 232004370G(01)

  • Page 63: Home Page

    5.2.2 Home Page The Home Page allows you to manage files and import files from a USB flash drive. There are three statuses displayed on the Home Page No file in the machine. Files have been sent to the machine. Each page can display up to 4 files.
  • Page 64 Operation: 1) After sending file to the machine, please click a file on touch panel. The background of the file will be highlighted to dark gray, and the icon will appear. 2) Clicking the (Dry Run) button will cause the carriage to run a rectangle, allowing the user to visualize the size and position required for the job.

  • Page 65: Carriage Movement Page

    5.2.2.1 Carriage Movement Page Press any arrow key on the control panel in the Home page to enter the Carriage Movement page. The coordinates of X, Y, and Z will be shown on this page. The coordinates will be updated in real time as you move the carriage or Z table.

  • Page 66: Preview Page

    5.2.2.2 Preview Page Select a file on the touch panel and click the button to enter the preview page. This page allows you to check more details of the file, such as the file name, output graphic preview, parameters, etc. Page configuration: Output graphic preview Run the job or stop the job.
  • Page 67 NOTE There are certain conditions under which the output graphic preview may not display correctly on the touch panel. Please refer to the following content for more details. ▲ File sent via SmartCONTROL ▲ File sent via USB Storage ▲ File sent via Print Immediately function of the print driver. 232004370G(01)

  • Page 68: Smartcenter Page

    5.2.2.3 SmartCENTER Page If you have set SmartCENTER for the file, you will see a “SmartCENTER” icon on the preview page. In SmartCENTER mode, the job will begin after the system positions the carriage at the center point between two points or four points indicated by the user.

  • Page 69: Edit Page

    5.2.2.4 Edit Page When you click on button in the preview page, it will enter the File Edit page to help you to adjust the parameters such as raster setting, vector setting, and repeat etc. Function Definition: The Raster Setting allows you to edit the speed and power parameters for the existing file.
  • Page 70 File Edit Operation: 1) Click the button based on your job method to proceed to the next page. 2) Click the input box for Speed or Power to edit the parameters. You also can edit PPI value in Vector Setting. The numeric keypad will pop up, allowing you to enter the number. 3) After entering the parameters, click the XXX button to confirm the edits.

  • Page 71: Machine Settings

    Go back to the previous page Apply the setting GCC LaserPro Piolas 400 machine include different mode which equipped different laser tubes, make sure the laser tubes installed with your machine before making adjustment. Please go chapter 7.3 for different lens detailed information.

  • Page 72: Tune Auto Focus

    (Z-axis) when the Auto Focus button is pressed. GCC LaserPro Piolas 400 machine include different mode which equipped different laser tubes, make sure the laser tubes installed with your machine before making adjustment.
  • Page 73 5.2.3.3 Table Down The Set Table Down Page allows you to select whether or not the LaserPro Piolas 400 table moving down at system startup Function Definition: The machine will down the table automatically to the specific distance at the Enable system startup.

  • Page 74: Red Beam

    5.2.3.4 Red Beam The Red Beam Page allows you to turn on or off the red dot laser pointer on the lens carriage. Function Definition: Enable The red pointer will be turned on. Disable The red pointer will be turned off. Operation: Step 1.

  • Page 75: Carriage Free

    5.2.3.5 Carriage Free The Carriage Free Page allows you to decide whether the lens carriage should be locked or free for hand movement. Function Definition: Enable The lens carriage can be manually moved by hand with the top door open. The lens carriage will be locked and can only be moved using the control Disable panel arrow keys.

  • Page 76: File Save

    5.2.3.6 File Save The File Save Mode Page allows you to set whether or not the LaserPro Piolas 400 automatically deletes each job file after processing. Function Definition: Files will be kept in the memory of the machine after laser processing.

  • Page 77: Set Standby Mode

    5.2.3.7 Set Standby Mode The Set Standby Mode page allows you to configure the laser machine automatically enter into power saving and reduce noises if machine is idle for a specified time. Function Definition: Enable The machine will enter Standby mode when it idles for a specified time. Disable The machine will not enter Standby mode.
  • Page 78 Page configuration: Make the machine enter Standby mode directly. You may also enter Standby mode by pressing the “Standby” button on control panel. Go back to the Apply the setting previous page 232004370G(01)

  • Page 79: Save Position

    5.2.3.8 Save Position The Save Position Function allows you to save the current X- axis and Y-axis positions of the lens carriage to be the origin for subsequent jobs. Operation: Step 1. Move lens carriage to the specific position that you want and click button to apply the setting.

  • Page 80: Vector Mode

    5.2.3.9 Vector Mode The Vector Mode Page allows you to adjust and balance vector mode’s quality and speed settings based on your specific job. Function Definition: Quality Slower speeds / Higher quality Production Medium speeds / Medium quality Speedy Faster speeds / Lower quality Operation: Step 1.

  • Page 81: Network Setting

    5.2.3.10 Network Setting The Network Setting allows you to connect the laser machine with ethernet to transmit files from computer to laser machine for processing jobs. Function Definition: The network is set tup to dynamic IP address, the IP address will DHCP ON automatically retrieve from network;...

  • Page 82: Others

    5.2.3.11 Others The Others Page allows you to change various settings that correspond to the control panel. Function Definition: Allow you to change whether the units displayed by the touch Unit panel are in the metric or imperial system. Beep Enable or disable an audible notification when jobs are (End of time) Enable/Disable...

  • Page 83: External I/O Board

    5.2.3.12 External I/O Board The External I/O Board allows you set parameters for the external devices. Operation: This operation serves as an example of a fume extraction unit. Step 1. Ensure that the fume extraction unit is connected to the I/O port of the machine. Step 2.

  • Page 84: Led Light Setting

    5.2.3.13 LED Light Setting The LED Light Setting allows you to adjust the brightness of the LED light. Operation: Step 1. Click ◄ ► to adjust the brightness of the LED lights (Value: 1~5, with 5 being the brightest). Step 2. Click to apply the setting.

  • Page 85: Door Status

    5.2.3.14 Door Status The Door Status allows you to diagnose all door sensors of the machine. When all doors are closed but the laser still does not work properly, you can use this page to check all door sensors. The locations of all door sensors are shown in the following picture. ▲...
  • Page 86 ▲ Side panel sensors are installed inside, behind the side panel. 232004370G(01)

  • Page 87: Panel Brightness

    5.2.3.15 Panel Brightness The Panel Brightness allows you to adjust the brightness of the touch panel. Operation: Step 1. Click a brightness level you want from Low to High. Step 2. Click to apply the setting. Page configuration: Go back to the previous page Apply the setting 232004370G(01)

  • Page 88: Advanced Settings

    5.2.4 Advanced Settings The Advanced Settings allows you to access multiple setting for laser machine optional periphera , including SmartGUARD, Machine Status, Laser Firing Time, Time Locker, etc. 5.2.4.1 Administrator Setting This function is for use by GCC distributors only. 5.2.4.2 SmartGUARD WARNING! The SmartGUARD fire alarm system is designed as a fire detection and alarm system,...

  • Page 89: Laser Firing Time

    5.2.4.3 Laser Firing Time 5.2.4.2 Time Locker Laser Firing Time helps you check the total duration of laser firing. NOTE If you want to run the 'Reset Laser Firing Time' function, please contact your local dealer or distributor. 5.2.5 Information The Information Page allows you to view information regarding the system such copyright, laser machine name, firmware version, and other information.

  • Page 90: The Laserpro Print Driver

    Step 1. After installing Piolas 400 print drive, please connect the machine with your computer/laptop by USB cable or Ethernet. Step 2. Ensure that the LaserPro Piolas 400 has been selected as the DEFAULT PRINTER. You can → go to Control Panel Devices and Printers, then set Piolas 400 printer machine as default printer.

  • Page 91: Page Setup And Orientation

    Step 4. If you discover the default setting machine – Piolas 400 offline, please double click the device → → → and select Printer Properties Ports Make sure it connected to the right port from Piolas 400 laser machine. 5.3.1 Page Setup and Orientation The first thing you must do before working with the LaserPro Print Driver will be to make sure the page and layout settings are properly configured within your graphics software.
  • Page 92 CorelDRAW Example (Page Setup and Orientation) The following is an example of how to set the Page Setup and Orientation in the graphics software. CorelDRAW 2024 version is the designated graphics software used for this example. For other graphics software, you will need to access the corresponding Page Setup page. From the primary menu, click Layout →...

  • Page 93: Color Management

    The LaserPro driver uses pen color settings to control laser engraver’s engraving and cutting parameters. In addition to having your Page Setup and Orientation properly set in your graphics software, you will need to make sure Color Management is DISABLED prior to working with the LaserPro Piolas 400 Print Driver.

  • Page 94: Using The Laserpro Print Driver

    / cutting options. After you have setup your image, design, or text to be engraved in your software application, you can access the LaserPro Piolas 400 print driver by going to <FILE> → <PRINT> → <PROPERTIES>.

  • Page 95: Piolad 400 Print Driver - Options Page

    5.3.3.1 Piolad 400 Print Driver – Options Page Mode Setting (OPTIONS PAGE) [DEFAULT SETTING: Black & White] You can select from four primary mode settings, depending on your application or results you would like to achieve. Black & White: Select this mode when using clipart images or drawings with several colors, shades of gray, or many outlines.
  • Page 96 The Black & White mode interprets the processed image by the varying colors and shades. For the best results, we suggest you convert the image to a grayscale image with your graphics software prior to engraving in the Black & White mode. NOTE Selecting the Black &...
  • Page 97 Lower DPI settings result in coarser and shallower engravings, but require less time to complete. The LaserPro Piolas 400 offers 8 DPI options: 125, 250, 300, 380, 500, 600, 760, 1000, and 1500 experiment with different settings to get your desired effect.
  • Page 98 Below is a chart for your convenience detailing the Set DPI (your input setting) vs. Actual DPI (your output results). Set DPI 300* 600* 1000 1500 Actual DPI 1016 1524 NOTE Outputting a full-table (25.1" x 18.1") job using 300 or 600 DPI will result in a truncation error;...
  • Page 99 Print from your graphic software program. If Print Immediately is not checked, then selecting Print will transfer the job file to the LaserPro Piolas 400 system and will need to be initialized from the LaserPro Piolas 400 control panel.
  • Page 100 Preview (Options Page) [DEFAULT SETTING: Unselected] Users can use the Preview function to check a simulated output of the job. An estimated working time will a o be shown. Please make sure to set the file printing option to “print to file” in order to activate the Preview function.
  • Page 101  History File: This section contains a list of the recent files you have recently created and worked with. NOTE If you are using Windows 2000 or above as your operating system, make sure you log in with an administrator or administrator-rights account in order to properly save laser parameter settings.

  • Page 102: Piolas 400 Print Driver - Pen Page

    5.3.3.2 Piolas 400 Print Driver – Pen Page The LaserPro Piolas 400 incorporates the use of 16 different colors to represent 16 different laser power and speed settings when cutting and engraving. These colors are referred to as “Pens”. Think of each pen as a designated laser setting, rather than as a color.
  • Page 103 Speed (Pen Page) [DEFAULT SETTING: 50] The speed slider control the laser’s speed during operation (engraving speed) with settings ranging from 0.1 – 100%. Keep in mind, the speed setting refers to the lens carriage moves at when cutting or engraving straight lines.
  • Page 104 disables the PPI control and continuously fires the laser non-stop, without pulsing. Think of setting PPI to X as being equivalent to turning a water faucet on with the water continuously flowing out. This an disables the power ramp functionality, which automatically contro l the PPI depending on the speed of the lens carriage (such as vector cutting around the corner of a square).
  • Page 105 Air (Pen Page) [DEFAULT SETTING: Unselected] This checkbox control the SmartAIR air-assist function (if you have the optional air compressor installed). By selecting a pen color and checking this box will enable the SmartAIR air -assist function for that particular pen color. As an example, if you are performing a combination of both surface raster engraving job and deep vector cutting on a material such as acrylic, you may want to enable the SmartAIR air-assist for the vector cutting sections to get the cleanest cuts.
  • Page 106 Bridge Cutting (Pen Page) [DEFAULT SETTING: Unselected / 0.0 mm] Checking the Bridge Cutting checkbox will allow users to easily create perforation lines (dash-line). Once seethe line color along with another corresponding pen can be used in tandem to indicate the length of the gap and the uncut part of a perforation line.
  • Page 107 Fiber Laser (Pen Page) [DEFAULT SETTING: Unselected] (only for fiber or dual models) You can assign Pen to apply different laser tube for Piolas 400 model, CO2 laser as the default, by selecting “Fiber Laser” option to switch the corresponding Pen No. to apply fiber laser. Only when assign the specified Pen to Fiber Laser, the related fiber laser settings, ie.

  • Page 108: Piolas 400 Print Driver - Advanced Page

    Below is the waveform parameter table for different fiber laser model: Repeat (Pen Page) [DEFAULT SETTING: 1] It allows the user to set a number for job repetition. Double-click the input box for repeat and enter a number (range: 1-99). The job will then repeat accordingly. 5.3.3.3 Piolas 400 Print Driver –...
  • Page 109 Scaling (Advanced Page) [DEFAULT SETTING: 0] In some cases you may find a slight output inaccuracy in the actual output compared to what you have set in the computer. This margin of error or offset is extremely small (approximately 1/300). What this means is that there may be a 1-unit offset for every 300 unit increments.
  • Page 110  Bottom To Top: Selecting this will force the system to process the current task by moving the lens carriage from the bottom to the top of the image (front end to rear end of the work table) Normally, the LaserPro Piolas 400 engraves from left to right, top to bottom. Selecting Bottom Up will alter the engraving sequence and the engraving will start from the bottom and work its way to the rear of the working table.
  • Page 111 In situations where the material you will be working with may produce a lot of dust byproducts and you are utilizing the optional air extraction system, it is recommended that you select the Bottom To Top image output direction option. This will minimize the amount of dust byproducts lodged in the engraved sections as the air extraction system is vented from the rear of the machine, the same direction as the image is processed.
  • Page 112 Vector Function (Advanced Page) [DEFAULT SETTING: Normal]  Normal: This selection will not apply any special advanced vector function to your job. This is the default Vector Function setting.  All Raster Output: This selection will instruct the print driver to process your entire image as a raster engraving.
  • Page 113  Decal Cutting: this function is developing to reduce material weeding job after laser cutting for multiple layers adhesive material , such as lettering vinyl, heat transfer film, and twill film. This function allows allocating different parameters for corresponding decal layer numbers to do die cut (cut through media) for the unwanted parts, and kiss-cut (half cut) for the kept material parts, after the laser cutting, users can just peel off the material to get rid of waste parts.
  • Page 114 Drilling (Advanced Page) The drilling function is available only for use with AutoCad. Users can insert dots from AutoCad’s tool bar and use the drilling function to set the drilling time required to create holes. Use the default “dot” tool ( ) from the tool bar to create dots which will be interpreted as drilling locations.
  • Page 115 completely process one square and “leap-frog” to the second square, rather than processing both squares simultaneously. The resulting processing time is minimized by eliminating the unnecessary travel distance the laser head needs to make across the X-axis in between squares, if they were to be processed simultaneously.

  • Page 116: Piolas 400 Print Driver - Paper Page

    5.3.3.4 Piolas 400 Print Driver – Paper Page Paper Size (Paper Page) The paper size represents your total work area. Ensure that the paper size is never set greater than the working area. The X value represents the length and the Y value represents the width. NOTE When using the optional rotary attachment system and with the Rotary Fixture option checked, the X value represents the length of your working piece.
  • Page 117 Image Tuning (Paper Page) [DEFAULT SETTING: 0] In the event that you are processing extremely fine and detailed designs requiring near - microscopic edge-to-edge precision, you will need to adjust the image tuning setting. To adjust this setting, we recommend that you engrave a small black square design as a s ample and use a magnifying glass to view the engraved results.
  • Page 118 Extend (Paper Page) [DEFAULT SETTING: Unselected] If you are processing a very large area requiring the maximum work table area, you will want to enable this mode. Enabling this mode will extend the Piolas Piolas 400 maximum work area to 40" x 24" (1016 mm x 610 mm) from the default 36"...

  • Page 119: Piolas 400 Print Driver - Language Page

    CCD* (Paper Page) [DEFAULT SETTING: Unselected] This option is only to be used with the CCD optional accessory properly set up. The CCD optional module allow you to laser contour cut the printed image, the CCD module will find the registration marks printed around the image, and position the laser contour cutting line automatically.

  • Page 120: Piolas 400 Print Driver - Raster Page

    5.2.3.6 Piolas 400 Print Driver – Raster Page Dithering [DEFAULT SETTING: 0] This option control the way a raster-engraved image is processed. Each pattern type uses a different shape and arrangement of dots to compose the shading effect of a raster image. NOTE The Raster Page is only available when Black &...
  • Page 121 Contrast (Raster Page) [DEFAULT SETTING: 0] This provides a quick and easy way to immediately adjust the contrast of an engraved image. Moving the slider to the Dark setting will increase the contrast level of the engraved output, whereas moving the slider to the Light setting will decrease the contrast level of the engraved output.
  • Page 122 The following diagram is an example of the raster effects when using the different dithering matrices. Enhance Dithering [DEFAULT SETTING: Unselected] Selecting this will produce a finer dithering output. Error Diffusion (Raster Page): Interprets and outputs the raster engraving via the error diffusion method.

  • Page 123: Piolas 400 Print Driver - Stamp Page

    5.2.3.7 Piolas 400 Print Driver – Stamp Page Producing stamps require different operational steps than your standard engraving or cutting jobs. The Stamp page offers dynamic options allowing you to customize your stamp production process. Base of bridge (pitch) Bridge: contact area of the stamp Slope of bridge (shoulder level)
  • Page 124 Adjustment Bar/ Power Level (Stamp Page) Another important aspect of creating a stamp is setting the slope level of the shoulder. The shoulder is the section from the “contact section” of the stamp to its base. This function allows you to adjust the slope for the shoulder sections of your stamp.

  • Page 125: Chapter 6 Setup And Installation

    Chapter 6 Setup and Installation Raster Engraving Vector Cutting Vector and Raster 3D Tips Modify Image Settings of Picture for Better Engraving Quality 232004370G(01)

  • Page 126: Raster Engraving

    6.1 Raster Engraving A CO2 laser engraver can process text, scanned image, digital picture, or design by “laser firing” grids /dots of individual pixels into a raster image. Think of this as simply “printing” your job onto any particular material. An example of a raster engraved piece would be a photo engraving on tile, as shown in the picture below.

  • Page 127: Vector And Raster

    The Piolas 400 Print Driver determines which sections should be raster engraved or vector cut based on the outline width of that particular area or section of the design. In order to prep a particular section for vector cutting, you will need to set that object’s fill color to white and set its outline thickness between 0.001"...

  • Page 128: Tips

    In these situations when there are raster engraving and vector cutting operations on a single project, the LaserPro Piolas 400 driver will interpret between raster sections and vector sections by the types of lines and line widths of your design. Areas of your design with line widths set between 0.001" (0.025 mm), 0.004"...
  • Page 129 Introduction to software for 3D graphic production Many ways to produce 3D graphics are available. If you are familiar with or frequently use one of the 3D software in the market like Laser Type, EngraveLab, 3D Studio etc., you may use it for the production of 3D graphics.
  • Page 130 Concept illustration of 3D graphic production with Laser Professional AP After the graphic is completed, you can output the 3D graphic directly to the laser machine through GCC LaserPro driver, which is very handy. Or you can export the 3D graphics as JPG or BMP format and edit with frequently used CorelDRAW or Illustrator software, then output the graphic to GCC laser system.
  • Page 131 Take the graphic above as a production example. CorelDRAW is used for the production of the 3D graphic. Step 1. Produce the gray level background 232004370G(01)
  • Page 132 NOTE If you need to produce circular 3D graphics, you only need to select Radial as the gray level type in the pull-down menu of Type. Then, a circular 3D graphic may be produced. 232004370G(01)
  • Page 133 Step 2. Produce three-dimensional characters 232004370G(01)
  • Page 134 Step 3. Edit the characters for the website Step 4. Combine the 3D images After finishing the production for each of the objects, you may proceed with the combination of the objects. The combined graphic may be output with the laser engraver. 232004370G(01)
  • Page 135 Output the 3D graphic After selecting the graphic to be output, set the Mode as 3D Mode in the driver. After setting the engraving parameters, output the 3D graphic. Tips for engraving 3D graphics LaserPro Application Lab provides a few reminders that may require your attention during the 3D engraving in order to improve the result of the engraving.

  • Page 136: Modify Image Settings Of Picture For Better Engraving Quality

    Polish Dust will accumulate during the engraving when acrylic is engraved. The acrylic can be polished after the engraving. After the processing, don’t remove the engraved object. Use the Touch Screen to lower the platform (for about 7~8 mm) and then engrave once again to achieve the better finish. After engraving the wooden objects, please use a toothbrush with some clean water to remove the dust on top of the object.
  • Page 137 Change the Bitmap settings by setting “Color” to Grayscale (8-bit) and “Resolution” to 300 dpi and click OK. Finally, Invert the image by selecting Effects/Transform/Invert 232004370G(01)
  • Page 138 Now you are ready to output the modified image by clicking File/Print NOTE This instruction is a simple example for general use. There are many tips and tricks to achieve a good engraving quality. It takes a lot of practice and experience to achieve a good engraving quality.

  • Page 139: Chapter 7 Optional Items

    Chapter 7 Optional Items Raster Engraving Vector Cutting Vector and Raster 3D Tips Modify Image Settings of Picture for Better Engraving Quality 232004370G(01)

  • Page 140: Fume Extraction Unit

    Several optional items are available to enhance your experience with the Piolas 400 system. If, at any time after purchasing your Piolas 400, you consider purchasing any optional items, please contact your local authorized GCC distributor. 7.1 Fume Extraction Unit To properly remove dust, vaporized material and chemical smoke from the working area and machine, it is necessary to install a suitable air extraction system.
  • Page 141 attachment. 4) There are two exhaust openings on the rear side of GCC LaserPro machines, you can connect the top or bottom one, or both for application requirements. The top ductwork is suitable for dust, smoke generated on material surface when doing laser engraving, which will reduce residue left on material surface;...

  • Page 142: Air Compressor

    GCC LaserPro Piolas 400 provides an air control by pen color function in Windows driver to enable or disable air assist automatically per different pen jobs. Refer to Chapter 5.3.3.2 about driver operation in pen page.
  • Page 143 Connect a 1/4" tubing to the pressure relief valve of the compressor. NOTE It is important that the 1/4" air tubing has clean, straight cuts on each end. Jagged or slanted cuts will not produce adequate sealing capabilities. Plug the air compressor’s power cord into the “For Air Compressor” power socket. Plug the female end of power cord to the power cord B socket.

  • Page 144: Operation

    With the SmartAIR nozzle and air compressor properly installed and operating, all configurations and settings relating to air-assist functions are controlled through the LaserPro Piolas 400 print driver and hardware control panel. Please refer to chapter 5.3.3.2 Pen page on print driver section of this manual for detail on how to enable and configure air-assist functionally.

  • Page 145: Focus Lens Options

    7.3 Focus Lens Options 7.3.1 CO2 Laser Focus Lens GCC offers five different focal lenses namely the 1.5”, 2.0”, 2.5”, 3.0”, and 4.0” for different applications. The number description, 1.5”, 2.0”, 2.5”, 3.0” and 4.0” signifies the distance of where passed through beam will converge.
  • Page 146 Remove the focal lens. Insert the new focal lens and tighten the thumb screw. Engraving effects achieved with the different lenses 232004370G(01)
  • Page 147 Cutting edges achieved with the different lenses 232004370G(01)

  • Page 148: Pass-Through Door Options

    7.4 Pass-Through Door Options Warning Light Pass-Through Door Switch Key GCC Piolas laser systems are designed to be Class 2 (US: Class II) safety requirement, the laser would stop firing if any door open during operation to protect operator safety. For users installed optional Pass-Through Door switch module, GCC laser system will be converted to Class 4 (US: Class IV) safety machine, operators must follow the safety notice stated in Chapter 1.5 of this manual.
  • Page 149 Step 3. Unscrew the port cover and plug the Pass-Through Door switch key into the female connector. Step 4. Locate the external signal connector on the right side of laser system and plug the warning light to this port. Put the warning light on top of laser machine with high visibility as class 4 (US: class IV) safety requirement.

  • Page 150: Connect With An External Remote Interlock

    7.4.2 Connect with an External Remote Interlock If you wish to connect an external remote interlock, please consult the following diagram to complete the setup. 232004370G(01)

  • Page 151: Honeycomb Table / Down Vacuum Engraving Table

    7.5 Honeycomb Table / Down Vacuum Engraving Table The GCC LaserPro Piolas 400 is equipped with an aluminum grid cutting table. If you are considering purchasing a honeycomb table or down vacuum engraving table for different applications, please contact your local authorized GCC distributor.
  • Page 152 Move the table out and put a different table into the machine. Ensure the table is correctly placed on the SmartBOX, then rotate the two quick keys to the "ON" position. The table switch is completed. 232004370G(01)

  • Page 153: Smartvision Elite Ccd

    7.6 SmartVISION Elite CCD The SmartVISION Elite CCD enables you to read registration marks and achieve precise cutting, making it ideal for print-and-cut applications. Installation: 1) Turn off the power of the machine. 2) Take out the SmartVISION Elite CCD from the package. 3) Slide the SmartVISION Elite CCD to the right side of the lens carriage.
  • Page 154 5) Connect the USB cable between laser machine and computer/laptop. 6) The installation is completed. Convert file to the PRN format: Please refer to chapter 4.1.3 to get more information about convert file to the PRN format. Operation: 1) Please go to the Down Area from the www.GCCworld.com to download the GCC SmartCONTROL software.
  • Page 155 4) The Welcome window will appear, please click “New File” to continue. 5) Go to Output → Processed Condition Setup… to set a correct model that you use. 6) Select “Piolas 400” from the drop-down menu of the machine model and click OK, 232004370G(01)
  • Page 156 7) Click File → Import… to import a file to SmartCONTROL. 8) After importing the file, you will see some symbols in SmartCONTROL, which indicate registration marks. If the file lacks these symbols, it means it doesn't have registration marks and cannot be used with SmartVISION Elite CCD.
  • Page 157 11) Move the SmartVISION Elite CCD near the first mark by hand and ensure that the SmartVISION Elite CCD can cover the entire mark in the FOV (Field of View) window. If you cannot see the mark, please use the arrow keys of ROI Moving to move the SmartVISION Elite CCD accordingly.
  • Page 158 15) Go to <Output> → <Processed Condition Setup…> to set the process parameters. 232004370G(01)

  • Page 159: Rotary Attachment (Coming Soon)

    16) After setting the process parameters, please go to <Output> → <Ouput…> to open the output window. 17) Click the Execute button to run the job. For more information about SmartCONTROL's special functions or operations, please visit the <Support> → <Downloads> section at www.GCCworld.com to download the SmartCONTROL user manual.

  • Page 160: Chapter 8 Basic Maintenance

    Chapter 8 Basic Maintenance Suggested Cleaning and Maintenance Supplies Maintaining the Work table and Motion System Cleaning the Exhaust Duct 232004370G(01)

  • Page 161: Suggested Cleaning And Maintenance Supplies

    Keeping your LaserPro Piolas 400 clean and well maintained will ensure quality output, consistent reliability, and extended product life. Smoke, dust or residue build-up inside the laser system or the mechanical components can cause a reduction in the laser power, irregularities in th e motion system, reduced product life cycle, and a host of other avoidable problems.

  • Page 162: Maintaining The Work Table And Motion System

    Tiffen Lens Cleaner 1.25 oz - EK1767136T – The Tiffen Company 8.2 Maintaining the Work table and Motion System 8.2.1 Accessing the Work Table and Motion System It will be important to gain full access to the work table and motion system to properly clean and maintain these areas.

  • Page 163: Cleaning The Work Table And Motion System

    Open the left and right panels 8.2.2 Cleaning the Work Table and Motion System Clean the working table and the motion system on a frequent basis through the following steps: Turn the power off and unplug the Piolas 400 before cleaning. Use a vacuum cleaner with a flexible nozzle to remove dust and debris from the work table and motion system.

  • Page 164: Lubrication Of The X & Y Axis

    8.2.3 Lubrication of the X & Y Axis In order to keep the motion system running smoothly, the X and Y axis of the motion system will need lubrication on weekly base. Apply 0.1ml of lubrication syringe in accessory box to the X liner rail of Piolas 400 mode on bi-week base, while apply a small amount of light grade machine oil or PS2 grease to a paper or cotton towel and apply to the X rail of Piolas 400 model, and Y axis of Piolas 400.
  • Page 165 Inject 0.1ml of grease to the injection opening inside the linear bearing Remove the protected cover from the carriage 232004370G(01)
  • Page 166 Slide the lens carriage to the left until the left injection opening appears. Inject small amount of grease to left injection opening inside the linear bearing 232004370G(01)

  • Page 167: Cleaning The Optics System

    Slide the lens carriage all the way to the left until the right injection opening appears. Inject small amount of grease to right injection opening inside the linear bearing Tight the cover back to the X rail. 8.3 Cleaning the Optics System 8.3.1 Removing the Mirrors We recommend that you check the mirrors once or twice a week to see if they require cleaning.
  • Page 168 The following section will illustrate the location of the four mirrors found on the LaserPro Piolas 400 for cleaning. Mirror 1 Mirror #1 is located inside the bottom left access door panel of the LaserPro Piolas 400. Use a #8 Allen key to release the lock on the left panel.
  • Page 169 Close and secure all the covers. Mirror 2 Mirror #2 is located inside the left back panel of the LaserPro Piolas 400. Remove the mirror 2 cover and loosen the thumbscrew securing mirror 2. Remove the mirror and clean it properly.
  • Page 170 Mirror 3 Mirror #3 is located inside the left panel of the LaserPro Piolas 400. Loosen the thumbscrew securing mirror #3. Remove the mirror and clean it properly. Place the mirror back to the optics holder after cleaning. Tighten the thumbscrew.

  • Page 171: Cleaning The Mirrors

    8.3.2 Cleaning the Mirrors After you have removed each mirror, you will want to inspect each mirror for scratches, smoke residue, or debris. If any residue or debris is present, use the following steps to clean the mirrors . Hold the mirror with the reflective side up, without touching the reflective side of the mirror NOT apply any finger pressure or any other cleaning solutions to the mirror surface).

  • Page 172: Removing And Cleaning The Focal Lens

    8.3.3 Removing and Cleaning the Focal Lens 1) Please refer to chapter 7.3.1 to know how to remove the focal lens. 2) Clean the focal lens with a cotton swab and lens cleaner solution. Be sure to clean both sides of the focal lens (DO NOT apply any finger pressure or other cleaning solutions to the lens surface).

  • Page 173: Chapter 9 Basic Troubleshooting

    Chapter 9 Basic Troubleshooting 232004370G(01)

  • Page 174: Quality Problems

    Quality Problems  Check focal length setting under F4 function key Machine Setting. Set Focus Lens to see if it matches the type of the lens installed.  Check if the focal lens is installed correctly or if focal lens is not fixed properly. ...
  • Page 175 change DRAM module, a bad contact or faulty DRAM could cause such error.  Auto Focus Pin is Not Functioning The focus pin could be stocked by greasy residue that gradually forms a coating. Clean the probe with alcohol or acetone. Check the cable of focus pin, there might be a bad contact or breakage. 232004370G(01)

  • Page 176: Chapter 10 Basic Troubleshooting

    Chapter 10 Basic Troubleshooting Glossary LaserPro Piolas 400 Specification Sheet 232004370G(01)

  • Page 177: Glossary

    10.1 Glossary Color Fill – Term within the awards and engraving industry used to describe the variety of techniques used to add color or contrast to engraving. DPI – Dots Per Inch or Pixels Per Inch. The resolution of an image is defined by the amount of dots/pixels included in an inch.

  • Page 178: Laserpro Piolas 400 Specification Sheet

    10.2 LaserPro Piolas 400 Specification Sheet without CCD Work Area 1,016 x 610 mm (40 x 24 in.) with CCD Max. Part Size (W x L x H) 1,091 x 680 x 280 mm (43 x 26.8 x 11 in.) Max.

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