GCC Technologies Spirit Pro Series User Manual

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Spirit Pro Series

User Manual

4F., No.236, Fude 2nd Rd., Xizhi Dist., New Taipei City 22151, Taiwan 886-2-6616-6692 Fax:886-2-2694-6875

232004380G (03)

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Page 1 Spirit Pro Series User Manual 4F., No.236, Fude 2nd Rd., Xizhi Dist., New Taipei City 22151, Taiwan 886-2-6616-6692 Fax:886-2-2694-6875 232004380G (03)
Page 2: Release Note
Release Note Version Release date Remark July, 2024 First version Minor details revised, September, 2024 Add GLS Hybrid PRO model Minor details revised, December, 2024 Add basic requirement for GCC LaserPro printer driver Add software setup instructions 232004380G (03)
Page 3: Table Of Contents
4.2.5 Using Autodesk Inventor with GCC LaserPro Machine.......... 59 4.2.6 Using the GCC SmartTOOL Plug-in with GCC LaserPro Machine ..... 63 Chapter 5 Operating LaserPro Spirit PRO Series ................64 5.1 Using the Hardware........................65 5.1.1 Laser Key Switch ....................... 65 5.1.2 Emergency Stop.........................
Page 4 5.2.2.28 Advanced Option- SmartGUARD Page ............104 5.2.2.29 Advanced Option- Machine Status Page (only for 40GT/60/80/100GT model) ............................ 105 5.2.2.30 Information Page ....................106 5.3 The LaserPro Spirit PRO Series Print Driver ............... 107 5.3.1 Page Setup and Orientation ..................108 232004380G (03)
Page 5 5.3.2 Color Management ......................110 5.3.3 Using the LaserPro Print Driver................... 111 5.3.3.1 Piolad 400 Print Driver – Options Page ............112 5.3.3.2 Print Driver – Pen Page ..................119 5.3.3.3 Print Driver – Advanced Page ................126 5.3.3.4 Print Driver – Paper Page ................... 135 5.2.3.6 Print Driver –...
Page 6 10.1 Glossary ............................212 10.2 LaserPro Spirit PRO Series Specification Sheet .............. 213 232004380G (03)
Page 7: Chapter 1 Safety
Chapter 1 Safety Principles of a CO Laser Safety Ratings The Safety Interlock System Safety Labels Safety Measures Operating Environment Noise Test EC-Declaration of Conformity 232004380G (03)
Page 8: Principles Of A Co2 Laser
One of the key safety features found on the LaserPro Spirit PRO series is a Class 2 (US: Class II) red beam safety guidance pointer (similar to a laser-pointer presentation pen) allowing the operator to see the exact location where the laser beam will fire.
Page 9: Safety Labels
In compliance with CDRH standards, the required warning labels are affixed at the time of manufacture to the LaserPro Spirit PRO Series, attached on appropriate locations. These labels are not to be modified in any way or removed for any reason. Please familiarize yourself with the specific labels and their locations on the machine.
Page 10 NOTE If the pass-through door switch module is standard, the product label will indicate the laser safety level of CDRH as Class 4 (US: Class IV). Please refer to the following table to view all available models and related information. Spirit LS PRO CO2 Model Model Number Wavelength...
Page 11 1064 nm SLS PRO-30JFL Fiber 30W 100-240VAC, 50-60Hz, Max 8A 1064 nm SLS PRO-50JFL Fiber 50W 100-240VAC, 50-60Hz, Max 8A Spirit GLS Hybrid PRO CO2 Model Model Number Wavelength Power Input 9.23 – 9.31 µm GLS Hybrid PRO-20V93 CO2 20W 100-240VAC, 50-60Hz, Max 10A 10.57 –...
Page 12 10.57 – 10.63 µm GLS Hybrid PRO-40Vi/50JFL CO2 40W/Fiber 50W 100-240VAC, 50-60Hz, Max 12A 10.57 – 10.63 µm GLS Hybrid PRO-40GT/30JFL CO2 40W/Fiber 30W 100-240VAC, 50-60Hz, Max 10A 10.57 – 10.63 µm GLS Hybrid PRO-40GT/50JFL CO2 40W/Fiber 50W 100-240VAC, 50-60Hz, Max 10A 10.57 –...
Page 13: Safety Label
Safety label CDRH and CE regulations require that all laser manufacturers add warning labels in specific locations throughout the equipment. The following warning labels are placed on the laser system for your safety. Do not remove these labels for any reason. If the labels become damaged or have been removed for any reason, do not operate the laser system, and immediately contact Great Computer Cooperation or e-mail us for a replacement.
Page 14 For Fiber models: Spirit LS PRO Fiber / Spirit GLS Hybrid PRO Fiber ❾ ❺ For Dual models: Spirit GLS Hybrid PRO Dual ❺ ❹ ❸ CE Label This label indicates the class level of CE. ❹ Pass-through Door Warning label ❿...
Page 15 ❻ Noninterlocked Protective Housings Label This label indicates that the laser path will be exposed when the user removes/opens the cover. ❻ ❼ Laser Key Switch This label indicates the laser key switch. You can find this label on the right upper side of the machine. ▲...
Page 16 ❾ Laser path warning label LaserPro machines are very safe under normal use. Furthermore, Laser Path Warning Label are displayed at the proximities of possible laser paths as a reminder. Operators should exercise caution when working close to the laser paths to avoid possible injury while machine is turned on.
Page 17: Safety Measures
1.5 Safety Measures 1.5.1 General Safety  LASER RADIATION WARNING: Exposure to laser radiation may result in physical burns and severe eye damage. Proper use and regular maintenance of this machine is important to the safety of all people in the immediate area. ...
Page 18 WARNING!  Resulting debris from laser processing are very dangerous and may cause fire hazard  DO NOT leave debris and scraps inside laser machine after job finished. Must keep machine clean after job finished.  Always remove the vector grid to clean any small pieces that have fallen through the grid. NOTE SmartGUARD™...
Page 19: Safety Notice For Class 4 (Us: Class Iv) Machine
 Avoid small, enclosed areas with poor ventilation.  Avoid areas with high levels of noise and electrical noise.  Select a location that is large enough to accommodate the LaserPro Spirit PRO Series, an exhaust system, a computer and a work or storage table.
Page 20: Noise Test
 Make sure your smoke or fire detection system in the immediate area is functioning.  Setup the machine to be apart from the wall for at least 60 cm (2 feet). 1.7 Noise Test Test Conditions: measured at a distance of 1 meter from the surface of the machinery and a height of 1.6 meters from the floor or access platform.
Page 21: Ec-Declaration Of Conformity
1.8 EC-Declaration of Conformity 232004380G (03)
Page 22 232004380G (03)
Page 23: Chapter 2 Unpacking And Content
Chapter 2 Unpacking and Content Unloading and Unpacking Contents and Accessories Checklist 232004380G (03)
Page 24: Unloading And Unpacking
2.1 Unloading and Unpacking The LaserPro Spirit PRO Series is shipped in one crate that contains the machine, the software, and all of the necessary accessories. The following section shows detailed step -by-step instructions for unpacking and assembly of the machine.
Page 25: Installation Location
Installation location Before unpacking the laser system, make sure the location in which you intend to install the laser system will provide at least 2 feet (0.6meter) of clearance on all sides of the machine. 232004380G (03)
Page 26: Unpacking And Unloading
Unpacking and Unloading Move the shipping crate close to the desired working location of the machine. Unpack following the steps below. Step 1. Remove the 6 metal clips that secures the top panel to the crate by using a flathead screwdriver 232004380G (03)
Page 27 Step 2. Lift the top panel and remove Step 3. Use a flathead screwdriver to remove the brackets that secures the bars in place. 232004380G (03)
Page 28 Step 4. Remove the top bars. Step 5. Use a flathead screwdriver to pry loose the side brackets and remove them. 232004380G (03)
Page 29 Step 6. Pull the front panel and lower it to an angle of about 45 degrees and then pull it away from the crate. Do the same for the rear panel. Step 7. Remove the left and right panels in the same way after the front and rear panels have been removed.
Page 30 Step 8. Unbuckle and remove the belts that holds the machine in place. Step 9. Use a Philips screwdriver to remove the brackets that holds the machine in place. 232004380G (03)
Page 31: How To Re-Pack The Machine
Step 10. Position the ramps as shown below and the machine can now be pushed off the base board via the ramps. (The ramps are found in a box within the crate) 2.2 How to Re-pack the Machine Step 1. Set up the ramp with the base board and carefully push the machine onto the iron pallet.
Page 32 Step 2. Fasten the belts accordingly and make sure the machine is affixed on the iron plate. 232004380G (03)
Page 33 Step 3. Insert four side boards on the slot of bottom plate. Step 4. Fix the four side boards by four corner brackets. Step 5. Place the top cover on the top of the machine and fix it with the fixers. The machine is now repacked and ready for shipping.
Page 34: Contents And Accessories Checklist
2.3 Contents and Accessories Checklist Please check to make sure that all of the following items are included within the shipping crate. If any of the following items are missing, immediately contact your local GCC distributor. QUANTITY ITEM (pc/ set) Cotton swab Cleaning Kit Lens Cleaner Solution...
Page 35: Chapter 3 Mechanical Overview
Chapter 3 Mechanical Overview Front View Top View Right View Left View Rear View 232004380G (03)
Page 36: Front View
Please take some time to familiarize yourself with this section regarding the mechanical overview of the LaserPro Spirit PRO Series. References will be made back to the different parts of the LaserPro Spirit PRO Series in later sections. 3.1 Front View...
Page 37: Right (Profile) View
3.3 Right (Profile) View USB Port USB Storage Port Power On/ Off Switch Ethernet Port Power Cable Inlet 3.4 Left (Profile) View Spirit GLS Hybrid PRO Spirit LS PRO Access Panel Mirror # 1 Access Panel Mirror # 1 232004380G (03)
Page 38: Rear (Profile) View
3.5 Rear (Profile) View SmartLID Operation Handles Ventilation Opening Ventilation Opening SmartEXT Pass-Through Laser Access Panel Door (Rear) 232004380G (03)
Page 39: Chapter 4 Setup And Installation
Chapter 4 Setup and Installation Machine Setup - Powering Up the Machine - Connecting the Computer - USB Storage Setup - Ruler Setup Graphics Software Setup - Recommended Computer Configuration - Installation of the GCC LaserPro Print Driver - SmartPRINT for MAC Users - Using Adobe’s AP with GCC LaserPro Machine - Using Autodesk Inventor with GCC LaserPro Machine - Using the GCC SmartTOOL Plug-in with GCC Lasers...
Page 40: Machine Setup
NOTE  The LaserPro Spirit PRO series has been designed to automatically switch from 100-240  Make sure to supply 220 VAC of electricity to the LaserPro Spirit PRO series with laser 80 Watt and above. 232004380G (03)
Page 41: Connecting The Computer
4.1.2 Connecting the Computer The LaserPro Spirit PRO series can communicate with a computer through a USB Port or LAN Port connection interface. Regardless of the connection method chosen, you will need to connect the respective connection cable from the LaserPro Spirit PRO series to your computer.
Page 42 Navigate the Touch Screen through <Func> → <Machine Setting> → <LAN Setup Step 2. Wizard>, and turn on the “DHCP”, then click the Save button to save the setting. The machine will reboot automatically. Press Windows + I to open the settings app. Click “Navigation” icon to open the menu, Step 3.
Page 43 Select Spirit LS PRO, then select “Printing preference”. The printer driver window will Step 4. appear at the top. Click the “Port” button to open the “Port Configure” window. Step 5. 232004380G (03)
Page 44 Select “LAN” and click “OK” button. The operating system will display a Windows Security Step 6. window. Please click the “Allow” button to continue. NOTE If the system displays the following message, please check that your Ethernet cable is connected properly and without any issues. 232004380G (03)
Page 45: Usb Storage Setup
The “Device List” window will open, double-click your machine and the system will run Step 7. some settings automatically. Connection setting is completed. Step 8. 4.1.3 USB Storage Setup GCC laser engraver is built-in with USB storage port allow you to transmit data from USB flash drive. You can format and use a USB flash drive as an USB storage of GCC laser engraver.
Page 46 Please refer to the following instructions to convert the file to PRN format. Step 1. Make sure the page setup and orientation match GCC LaserPro Spirit PRO Series. Please refer to chapter 5.3.1 for page setup and orientation. Step 2. Open the file in graphics software and click File → Print from menu bar, and the Print window will appear.
Page 47 NOTE This operation is only for USB storage use. If the file will be used for SmartVISION Elite CCD, please choose “SmartCONTROL-Spirit LS PRO” to convert to PRN format. Step 4. Ensure the file format is set to *.prn Step 5. Select the save folder and define file name, then click “Save” to convert the file to PRN format. To ensure that the file name can be displayed on the touch panel without any issues, please follow the rule below when naming the PRN file.
Page 48 ⚫ File names should not contain spaces. GCC_LOGO_Engraving.PRN GCC LOGO Engraving.PRN Step 6. Copy/move files to the USB flash drive. Step 7. Insert USB flash drive to the USB Storage port of GCC laser engravers. NOTE USB storage function only supported for the PRN format. 232004380G (03)
Page 49 → → Step 8. Navigate the Touch Panel through <Func> <File Management> <USB Storage> to open the file list Step 9. Select a file and click “Import one” to import the file to the machine. The "Import all" button lets you import all PRN files from a folder at once. For example, if you have 5 PRN files in the "20240801"...
Page 50: Ruler Setup
4.1.4 Ruler Setup The Spirit PRO series is equipped with a magnetic ruler on the working table. You will find the ruler on the left side (X-axis) and the top side (Y-axis) of the working table. Each ruler has units engraved on both sides, allowing you to easily switch between the Metric and Imperial systems by following these steps.
Page 51 Step 3. Place the ruler back on the working table. The magnetic feature will ensure it is fixed in the correct position. NOTE If you are using the extended mode, make sure to use the correct Y-axis ruler, which can be found inside the machine.
Page 52: Graphics Software Setup
4.2 Graphics Software Setup The LaserPro Spirit PRO Series is compatible with graphics software that can output HPGL commands, such as CorelDRAW, Adobe Photoshop, AutoCAD, Illustrator etc. Supported Graphic Software  Photoshop  CorelDRAW  Illustrator  AutoCAD Other software, such as EngraveLab and PhotoGrav, may be compatible with the LaserPro Spirit PRO Series.
Page 53: Installation Of The Gcc Laserpro Print Driver
4.2.2 Installation of the GCC LaserPRO Print Driver Please refer to the following steps to install the GCC LaserPro print driver on your computer. Step 1. Visit www.GCCWorld.com, navigate to Support → Download Area → Laser Engraver, and download Spirit LS PRO or GLS Hybrid PRO print driver. Step 2.
Page 54 Step 3. During installation, the model selection window will appear. Select your model and connection method, then click the “OK” button to proceed. Step 4. The GCC plug-in installation will then start. Click the “Install” button to continue. Step 5. The installer will automatically detect the versions of CorelDRAW and Illustrator on your computer and install the appropriate GCC plug -in.
Page 55: Smartprint For Mac Users
4.2.3 SmartPRINT for MAC Users Mac users can operate GCC LaserPro machines by purchasing the GCC SmartPRINT software, which provides full functionality. GCC offers a 15-day trial version of SmartPRINT. To download and try it before purchase, visit www.GCCWorld.com, navigate to Support → Download Area → Laser Engraver. For more information, please refer to the following link: Introduction Video: https://youtu.be/FBaYXzOGbV0?si=34-P5mz2X4IKm5_L...
Page 56: Using Adobe's Ap With Gcc Laserpro Machine
4.2.4 Using Adobe’s AP with GCC LaserPro Machine The Adobe’s AP (e.g. Illustrator, Photoshop or Acrobat reader) processes files via its Advanced Printing Features; users should firstly deselect Enable Advance Printing Features; otherwise the machine is unable to recognize or read general files when uploaded. ⚫...
Page 57 Then click the Advanced tab, then deselect Enable Advanced Printing Features, now all files can be recognized and uploaded. ⚫ File Transfer Select your working object, and then at the upper toolbar please choose File → Print. 232004380G (03)
Page 58 At the print setup screen, at Print Preset please select Custom, and choose your printer (e.g. Spirit) Then click on the lower left tab of Setup to enter Preferences settings. 232004380G (03)
Page 59: Using Autodesk Inventor With Gcc Laserpro Machine
After all preferences are set, click Print to send file to the machine for print out. 4.2.5 Using Autodesk Inventor with GCC LaserPro Machine 1. Start drawing. 232004380G (03)
Page 60 2. Delete border and title block by right clicking on sheet1 and selecting delete. 3. Set sheet size to match working area of engraver. Engraver working area can be found on the paper tab of the windows driver. 4. Start sketch. 232004380G (03)
Page 61 5. Engraving a. Finish sketch. b. Right click on sketch and select properties. c. Line Type: By Layer d. Line Weight: By Layer e. Set color to match one of the 16 colors available in the pen tab of the windows driver. 232004380G (03)
Page 62 6. Cutting a. Finish sketch. b. Right click on sketch and select properties. c. Line Type: Continuous d. Line Weight: .001 in. e. Set color to match one of the 16 colors available in the pen tab of the windows driver. NOTE All objects created in one particular sketch will have the same properties meaning all will engrave or all will cut.
Page 63: Using The Gcc Smarttool Plug-In With Gcc Laserpro Machine
4.2.6 Using the GCC SmartTOOL Plug-in with GCC LaserPro Machine The GCC SmartTOOL™ is a unique software extension for Corel Draw that can drastically reduce your process times. This makes standard processes like a child’s play and saves an infinite amount of valuable time.
Page 64: Chapter 5 Operating Laserpro Spirit Pro Series
Chapter 5 Operating LaserPro Spirit PRO Series Using Hardware Using the Touch Panel The LaserPro Print Driver 232004380G (03)
Page 65: Using The Hardware
Once you have installed the LaserPro USB Driver (for use with USB connection), LaserPro Print Driver,and have connected the LaserPro Spirit PRO Series to your computer, you will need to familiarize yourself with the LaserPro Spirit PRO Series control panel and LaserPro Print Driver. The print driver will be where specific laser parameters for your jobs are configured, while the control panel will allow you to set repeat times, manipulate file order, perform auto / manual focusing, and mo re.
Page 66: Led Light Switch
5.1.3 LED Light Switch Quickly turn ON/OFF the LED light. 5.1.4 Machine Status Indicator Light The four indicator lights on the LaserPro Spirit PRO Series Touch Screen are part of the system’s safety interlock system. Light Color Status The power light will illuminate when machine finds any error.
Page 67: Touch Panel
5.1.5 Touch Panel The 4” touch panel enables the user to manage files, adjust machine settings, and more. 5.1.6 USB Storage The USB storage port allows you to transmit data from a USB flash drive. Please refer to Chapter 4.1.3 for more details on operations.
Page 68 NOTE Before using SmartEYES CCD, please ensure that print driver and SmartCONTROL program have been installed on your computer/laptop. Import the calibration file of SmartEYES into your computer/laptop Please visit the following link on GCCworld to download the latest version of SmartCONTROL and install it on your computer/laptop.
Page 69 Click “Load SmartEYES calibration file from machine” to import the calibration file into your computer/laptop. The SmartCONTROL will display a message to remind you that the calibration file will load to your computer/laptop. Please click OK to continue. After loading the calibration file, SmartCONTROL will display a load calibration complete message. Click OK to close the window and now you can close SmartCONTROL.
Page 70 CorelDRAW Setting Run CorelDRAW and find the GCC plug-in from toolbars. It’s located in the up-right corner of CorelDRAW. Click (Camera Model) button, and the Model Setting window will appear. Select "Spirit LS PRO" or “GLSH PRO” from the drop-down menu of model names and click "OK" to complete the setting. 232004380G (03)
Page 71 Click (Set SmartEYES Path) button and assign the calibration file located at C:\SmartCONTROL\V2.01-35 (the path may vary depending on the installed version). Then click "OK" to finish the setting. Adobe Setting → → Run Adobe Illustrator and go to <File> <GCC SmartEYES>...
Page 72 Assign the calibration file located at C:\SmartCONTROL\V2.01-35 (the path may vary depending on the installed version). Then click "OK" to finish the setting. Operation (Using CorelDRAW as an Example) Open the top lid of the Piolas 400. Place an object on the working table of the machine. 232004380G (03)
Page 73 Click (Capture photo) button to capture table. Move artwork to a position that you want to process. Engraving job is finished. 232004380G (03)
Page 74: Live-View Camera
Please refer to chapter 5.1.7 to complete the setting for Import the calibration file of SmartEYES into your computer/laptop and CorelDRAW/Adobe Illustrator Setting. Open the top window of the Spirit PRO Series. Run CorelDRAW and find the GCC plug-in from toolbars. It’s located in the upper-right corner of CorelDRAW.
Page 75 Click (Real Time Video) button, and a new window for SmartEYS will appear. You can now see the real time video of the working table on your computer/laptop. 232004380G (03)
Page 76: Using The Touch Panel
Red Beam Carriage Free Command Mode File Save Mode Set Standby Mode Save Position Vector Mode Laser Options** LAN Setup Wizard Scaling Other Reset *For Spirit PRO series with GT tube installed **For Spirit PRO with fiber laser installed 232004380G (03)
Page 77: Touch Screen Function
Main Work Page The main work page is the page that the LaserPro Spirit PRO series will default to upon startup and will be the “home base” for when navigating through the various functions of the control panel. This will be the page that is displayed when you are processing your jobs.
Page 78: Carriage / Work Table Adjustment Page
5.2.2.1 Carriage / Work Table Adjustment Page Navigating to this page: Main Work Page ► Axis Control The Carriage / Work Table Adjustment Page allow you to manually increase and decrease the height of the work table (Z-axis). In addition, you can manually adjust the Y -axis and X-axis of the lens carriage. Carriage / Work Table Adjustment Page Relevant Buttons Function...
Page 79: Smartcenter Page
5.2.2.2 SmartCENTER Page Navigating to this page: Main Work Page ► SP Button Under SmartCENTER mode the job will begin after the system positions the carriage to the center position between two points or four points indicated by the user. The SmartCENTER mode has to be enabled through the driver.
Page 80: Functions Page
Main Work Page ► Func ⚫ File Management Page – this page allows you to manage the files that you have loaded onto the LaserPro Spirit PRO series. ⚫ Machine Setting Page – this page allows you to access and modify various machine settings, including: Set Lens, Tune Auto Focus, Set Table Down, Set Red Beam, Carriage Lock, Set Command Mode, Set File Save Mode, Set Vector Mode, LAN Setup, Other, Reset.
Page 81: File Management Page
5.2.2.4 File Management Page Navigating to this page: Main Work Page ► File Management The File Management Page allows you to manage the files from system or USB Storage. File Management Page Relevant Buttons Function System File Manage files from the memory of the machine USB Storage Manage files from USB flash disk Back...
Page 82: System File Page
5.2.2.5 System File Page Navigating to this page: Main Work Page ► Func ► File Management ► System File The System File Page allows you to manage the files that you have loaded onto the LaserPro S400. You can scroll through your jobs, delete a selected job, delete all jobs, and go to the Link / DLink Page to set and arrange multiple loaded jobs into a single job queue for processing.
Page 83: Usb Storage Page
5.2.2.6 USB Storage Page Navigating to this page: Main Work Page ► Func ► File Management ► USB Storage The USB Drive File Page allows you to load file from USB storage. You can scroll through your job to processing. USB Storage Page Relevant Buttons Function...
Page 84: File Information Page
5.2.2.7 File Information Page Navigating to this page: Main Work Page ► Func ► File Management ► USB Storage The File Information Page allows you to view the speed, power, DPI, and PPI settings of the selected job. In addition, you will be able to go to the File Management Edit Page from this menu to change raster/ vector speed and power settings for the selected job.
Page 85: File Management Edit Page
5.2.2.8 File Management Edit Page Navigating to this page: Main Work Page ► Func ► File Management ► System File ► Edit File The File Management Edit Page allows you the choice to modify your raster or vector settings for the selected job, as well as setting the number of times to repeat the process of the selected job.
Page 86: File Edit Raster Page
The File Edit Raster Page allows you to edit the raster power and speed settings for the selected job. These settings correspond to the same settings found on the LaserPro Spirit PRO series print driver. This page allows you to easily adjust these values to make immediate adjustments while processing your loaded jobs, even when you have disconnected your computer from the LaserPro Spirit PRO series.
Page 87: File Edit Vector Page
This page allows you to easily adjust these values to make immediate adjustments while processing your loaded jobs, even when you have disconnected your computer from the LaserPro Spirit PRO series.  Vector Pen: 1 – 16 ...
Page 88: Machine Setting Page
5.2.2.11 Machine Setting Page Navigating to this page: Main Work Page ► Func ► Machine Setting The Machine Setting Page allows you to access and modify various machine settings, including: Set Lens, Tune Auto Focus, Set Table Down, Red Beam on/ off, Carriage Free, select Command Mode, File Save, Set Stabdby mode, Save position, Select Vector Mode, LAN setup Wizard, Scaling, Other, and Reset etc.
Page 89: Machine Setting- Select Lens Page
Auto Focus button on control panel, the laser machine will conduct auto focus accordingly using the new lens setting. GCC LaserPro Spirit PRO series include different mode which equipped different laser tubes, make sure the laser tubes installed with your machine before making adjustment.
Page 90: Machine Setting- Tune Auto Focus Page
Select Lens Page Relevant Buttons Function Back Back to previous page Save Save your current settings 5.2.2.13 Machine Setting- Tune Auto Focus Page Navigating to this page: Main Work Page ► Func ► Machine Setting ► Tune Auto Focus The Tune Auto Focus Page allows you to manually adjust the auto focus default value, or distance from lens carriage to the worktable (Z-axis) when the Auto Focus button is pressed.
Page 91: Machine Setting- Table Down Page
Pressing the Enter key at this point will confirm the prompt to move the work table to its lowest position. If the Table Down is set to <NO>, the LaserPro Spirit PRO series will not display the warning message at system startup.
Page 92: Machine Setting- Red Beam Page
5.2.2.15 Machine Setting- Red Beam Page Navigating to this page: Main Work Page ► Func ► Machine Setting ► Red Beam The Red Beam Page allows you to turn on or off the red dot laser pointer on the lens carriage. Enabling this function will indicate the exact area the engraving laser will fire upon.
Page 93: Machine Setting- Carriage Free Page
5.2.2.16 Machine Setting- Carriage Free Page Navigating to this page: Main Work Page ► Func ► Machine Setting ► Carriage Free The Carriage Free Page allows you to decide whether the lens carriage to be locked or free for hand movement.
Page 94: Machine Setting- File Save Page
Setting File Save to <NO> will automatically and immediately delete each job file from the LaserPro Spirit PRO series after the engraving or cutting process. Setting File Save to <YES> will retain the job files on the LaserPro Spirit PRO series.
Page 95: Machine Setting- Set Standby Mode Page
5.2.2.18 Machine Setting- Set Standby Mode Page Navigating to this page: Main Work Page ► Func ► Machine Setting ► Set Standby Mode The Set Standby Mode page allows you to configure the laser machine automatically enter into power saving if machine is idle for a specified time. When entering into the Set Standby Mode function, you can use Left or Right arrow keys to scroll between <Enable>...
Page 96: Machine Setting- Save Position Page
5.2.2.19 Machine Setting- Save Position Page Navigating to this page: Main Work Page ► Func ► Machine Setting ► Save Position The Save Position Function allows you to save the current X-axis and Y-axis positions of the lens carriage to be the origin for subsequent jobs. This is an excellent function to use when you are processing identical items or engraving relatively smaller objects positioned away from the default start position (top left) of the work table.
Page 97: Recall Position
5.2.2.20 Recall Position Navigating to this page: Main Work Page ► Func ► Recall To recall the saved position, simply go to Func page and press the Recall button to back the saved position. The lens carriage will be moved to the saved position and start subsequent jobs from this origin. 232004380G (03)
Page 98: Machine Setting- Vector Mode Page
5.2.2.21 Machine Setting- Vector Mode Page Navigating to this page: Main Work Page ► Func ► Machine Setting ► Vector Mode The Vector Mode Page allows you to adjust and balance vector mode’s quality and speed settings based on your specific job. Speedy Vector Mode offers the highest output speed, sacrificing quality. Whereas Quality Vector Mode offers the highest quality, sacrificing output speed.
Page 99: Machine Setting- Lan Setup Wizard Page
5.2.2.22 Machine Setting- LAN Setup Wizard Page Navigating to this page: Main Work Page ► Func ► Machine Setting ► LAN Setup Wizard The LAN Setup Wizard Page allows you to connect the laser machine with ethernet to transmit files from computer to laser machine for processing jobs.
Page 100: Machine Setting- Others Page
5.2.2.23 Machine Setting- Others Page Navigating to this page: Main Work Page ► Func ► Machine Setting ► Others The Others Page allows you to change various settings that correspond to the touch panel. The Unit setting will allow you to change whether the units displayed by the Touch Screen is in the metric or imperial system.
Page 101: Machine Setting-External I/O Board Page
5.2.2.24 Machine Setting-External I/O Board Page Navigating to this page: Main Work Page ► Func ► Machine Setting ► External I/O Board The External I/O Board allows you set parameters for the external devices. This operation serves as an example of a fume extraction unit. Ensure that the fume extraction unit is connected to the I/O port of the machine.
Page 102: Machine Setting-Reset Page
5.2.2.25 Machine Setting-Reset Page Navigating to this page: Main Work Page ► Func ► Machine Setting ► Reset The Reset Page will restore machine settings back to factory default. Press ENTER to confirm the change and restart the machine. Reset Page Relevant Buttons Function Back...
Page 103: Advanced Option Page
5.2.2.26 Advanced Option Page Navigating to this page: Main Work Page ► Func ► Advanced Option The Advanced Option Page allows you to access multiple setting for laser machine optional peripheral, including Administrator Setting, SmartGUARD, Machine Status, and SmartVISION. Reset Page Relevant Buttons Function Back...
Page 104: Advanced Option- Administrator Setting Page
5.2.2.27 Advanced Option- Administrator Setting Page Only GCC staff, technicians, or your local distributor can access certain special settings. 5.2.2.28 Advanced Option- SmartGUARD Page Navigating to this page: Main Work Page ► Func ► Advanced Option ► SmartGUARD After optional SmartGUARD hardware installation, please enter the function menu on the Touch Screen to enable the SmartGUARD fire alarm.
Page 105: Advanced Option- Machine Status Page (Only For 40Gt/60/80/100Gt Model)
5.2.2.29 Advanced Option- Machine Status Page (only for 40GT/60/80/100GT model) GT model Other model Navigating to this page: Main Work Page ► Func ► Advanced Option ► Machine Status Machine Status allows you to check some information of the machine such as machine model, serial number, voltage, and laser tube temperature.
Page 106: Information Page
5.2.2.30 Information Page Navigating to this page: Main Work Page ► Func ► Information The Information Page allows you to view information regarding the system such copyright, laser machine name, firmware version, and other information. Information Page Relevant Buttons Function Back Back to previous page Home...
Page 107: The Laserpro Spirit Pro Series Print Driver
5.3 The LaserPro Spirit PRO Series Print Driver With the LaserPro print driver successfully installed, you will need to adjust the printer and page size default settings before you can begin editing and completing jobs. By doing so, you will be setting the work area in your graphics software to match the working table a rea.
Page 108: Page Setup And Orientation
You will need to access and edit the Page Setup or Layout page of your graphics software to set your graphics software’s page layout to match the LaserPro Spirit PRO series work table’s dimensions and orientation. From your graphic software’s Page Setup page: ...
Page 109 CorelDRAW Example (Page Setup and Orientation) The following is an example of how to set the Page Setup and Orientation in the graphics software. CorelDRAW 2024 version is the designated graphics software used for this example. For other graphics software, you will need to access the corresponding Page Setup page. From the primary menu, click Layout →...
Page 110: Color Management
5.3.2 Color Management The LaserPro driver uses pen color settings to control laser engraver’s engraving and cutting parameters. In addition to having your Page Setup and Orientation properly set in your graphics software, you will need to make sure Color Management is DISABLED prior to working with the GCC Print Driver. From your graphic software’s Color Management page: ...
Page 111: Using The Laserpro Print Driver
The following sections describe the specific functions for each of the settings found in the LaserPro Spirit PRO series Print Driver. If you are new to laser engraving, it is recommended that you first familiarize yourself with the general principles of the laser process in Section 6, especially the Vector Cutting and Raster Engraving concepts.
Page 112: Piolad 400 Print Driver - Options Page
5.3.3.1 Piolad 400 Print Driver – Options Page Mode Setting (OPTIONS PAGE) [DEFAULT SETTING: Black & White] You can select from four primary mode settings, depending on your application or results you would like to achieve. Black & White: Select this mode when using clipart images or drawings with several colors, shades of gray, or many outlines.
Page 113 The Black & White mode interprets the processed image by the varying colors and shades. For the best results, we suggest you convert the image to a grayscale image with your graphics software prior to engraving in the Black & White mode. NOTE Selecting the Black &...
Page 114 Lower DPI settings result in coarser and shallower engravings, but require less time to complete. The Spirit PRO series offers 8 DPI options: 125, 250, 300, 380, 500, 600, 760, 1000, and 1500 experiment with different settings to get your desired effect.
Page 115 NOTE Outputting a full-table (25.1" x 18.1") job using 300 or 600 DPI will result in a truncation error; this is due to the large differences in set DPI vs. actual DPI output for those two particular DPI settings. Therefore, when processing a 25.1" x 18.1" job using 300 DPI, we recommend you move to the next higher DPI setting of 380.
Page 116 Unidirectional Engraving (Options Page) [DEFAULT SETTING: Unselected] Checking this box will make the laser fire in only one direction, instead of firing in both directions as it usually does. Mirror (Options Page) [DEFAULT SETTING: Unselected] Checking this box will automatically engrave your image with a mirrored effect. This setting will flip the image along the Y-axis from left to right and vice-versa.
Page 117 File Function (Options Page): The file function section allows you to manage various laser parameters. It can save all your perfect parameters to be used for next time. This function will save the current print driver parameter settings to a file and SAVE location on your computer of your selection.
Page 118 PORT Set up the connection for the machine using either USB or Ethernet This section contains a list of the recent files you have recently created and History File worked with. LaserPro material database settings allow you easy to load the several parameters. If you are loading LaserPro parameter database as your operating parameter, please click <Parameter>...
Page 119: Print Driver - Pen Page
5.3.3.2 Print Driver – Pen Page The GCC laser machine incorporates the use of 16 different colors to represent 16 different laser power and speed settings when cutting and engraving. These colors are referred to as “Pens”. Think of each pen as a designated laser setting, rather than as a color.
Page 120 Speed (Pen Page) [DEFAULT SETTING: 50] The speed slider controls the laser’s speed during operation (engraving speed) with settings ranging from 0.1 – 100%. Keep in mind, the speed setting refers to the lens carriage moves at when cutting or engraving straight lines.
Page 121 Cutting / engraving depth and quality are determined by a combination of power and speed. Slower speeds at higher power will produce deeper cuts and engravings, whereas higher speeds at lower power will produce shallower cuts and engravings. Raster / Vector (Pen Page) [DEFAULT SETTING: Selected] Checking the Raster checkbox will process only the raster functions for the areas of your design that correspond to that particular “pen”...
Page 122 NOTE In order to use the Air Delay function under the firmware or the Air assist function in the driver, make sure that the optional air compressor is connected to the power outlet located in the lower machine cabinet. There are two power outlets located in the right hand side of the lower machine cabinet, make sure that the air compressor is connected to the "For Air Compressor"...
Page 123 Auto Focus (Pen Page) [DEFAULT SETTING: Unselected] This checkbox sets the Auto Focus for that particular job. With the Auto Focus button checked, the laser machine will automatically initialize the auto focus procedure before starting the job. This will ensure the focal distance is properly set based on the particular material you are working with and the focal lens you have installed.
Page 124 Power Ramp Tuning (Pen Page) [DEFAULT SETTING: Unselected] If the material is very sensitive to the laser, it may cause poor cutting results at the start point. Power Ramp Tuning allows the user to adjust the power parameter for the beginning of each job, which can help improve this issue to some extent.
Page 125 Below is the waveform parameter table for different fiber laser model: 20RMZ 30RMZ 50RMZ Waveform Pulse Pulse Pulse Pulse Pulse Energy Pulse Pulse Energy Pulse Pulse Energy Number Frequenct Frequenct Frequenct Duration (ns) (mJ) Duration (ns) (mJ) Duration (ns) (mJ) (kHz) (kHz) (kHz)
Page 126: Print Driver - Advanced Page
Repeat (Pen Page) [DEFAULT SETTING: 1] It allows the user to set a number for job repetition. Double-click the input box for repeat and enter a number (range: 1-99). The job will then repeat accordingly. 5.3.3.3 Print Driver – Advanced Page Scaling (Advanced Page) [DEFAULT SETTING: 0] In some cases you may find a slight output inaccuracy in the actual output compared to what you have set in the computer.
Page 127  Relative: This mode sets the current laser head position to correspond to the origin (top left) position of the graphic software. Therefore, the laser head will process the job from its current position relative to its setting in the graphics software. ...
Page 128 Cluster (Advanced Page) [DEFAULT SETTING: Unselected] This setting allows you to change how the laser machine interprets and processes individual / independent areas of an image in order to minimize job-processing times. The Cluster function is only applicable when multiple areas of an image are broken down and isolated from each other (areas not touching each other, blank space in-between).
Page 129 Drilling (Advanced Page) [DEFAULT SETTING: Unselected] The drilling function is available only for use with AutoCad. Users can insert dots from AutoCad’s tool bar and use the drilling function to set the drilling time required to create holes. Use the default “dot” tool ( ) from the tool bar to create dots which will be interpreted as drilling locations.
Page 130 Vector Function (Advanced Page) [DEFAULT SETTING: Normal]  Normal: This selection will not apply any special advanced vector function to your job. This is the default Vector Function setting.  All Raster Output: This selection will instruct the print driver to process your entire image as a raster engraving.
Page 131  Decal Cutting: this function is developing to reduce material weeding job after laser cutting for multiple layers adhesive material , such as lettering vinyl, heat transfer film, and twill film. This function allows allocating different parameters for corresponding decal layer numbers to do die cut (cut through media) for the unwanted parts, and kiss-cut (half cut) for the kept material parts, after the laser cutting, users can just peel off the material to get rid of waste parts.
Page 132 In situations where the material you will be working with may produce a lot of dust byproducts and you are utilizing the optional air extraction system, it is recommended that you select the Bottom To Top image output direction option. This will minimize the amount of dust byproducts lodged in the engraved sections as the air extraction system is vented from the rear of the machine, the same direction as the image is processed.
Page 133 Skip White (Advance Page) [DEFAULT SETTING: Unselected] The Skip White function allows users to bypass white (empty) areas during laser engraving, increasing throughput slightly. For example, when the machine processes the following object, you can see two white (empty) areas in the top-left and top-right corners.
Page 134 In the regular processing method, the lens carriage runs the job based on the maximum width of the entire shape. If the user enables the "Skip White" function in the print driver, the lens carriage will run the job based on the actual width of the shape, skipping the white areas.
Page 135: Print Driver - Paper Page
5.3.3.4 Print Driver – Paper Page Paper Size (Paper Page) The paper size represents your total work area. Ensure that the paper size is never set greater than the working area. The X value represents the length and the Y value represents the width. NOTE When using the optional rotary attachment system and with the Rotary Fixture option checked, the X value represents the length of your working piece.
Page 136 square may be slightly offset, with every consecutive engraved even or odd line protruding past the square’s ideal edge. This occurrence may occur on the left or right side of the square and can be compensated for by the image tuning setting. In the diagram below, the arrows refer to the direction the laser head is moving to generate that engraved line.
Page 137 Extend (Paper Page) [DEFAULT SETTING: Unselected] If you are processing a very large area requiring the maximum work table area, you will want to enable this mode. Enabling this mode will extend the work area as follows, depending on your model. Model Regular work area Extend work area...
Page 138: Print Driver - Raster Page
CCD* (Paper Page) [DEFAULT SETTING: Unselected] This option is only to be used with the CCD optional accessory properly set up. The CCD optional module allow you to laser contour cut the printed image, the CCD module will find the registration marks printed around the image, and position the laser contour cutting line automatically.
Page 139 Dithering [DEFAULT SETTING: 0] This option control the way a raster-engraved image is processed. Each pattern type uses a different shape and arrangement of dots to compose the shading effect of a raster image. NOTE The Raster Page is only available when Black & White Mode Setting is selected from the Options Page, this page offers a number of advanced Raster Engraving output options.
Page 140 Pattern Type: Dot, Bayer, Corner, 45 Degree [DEFAULT SETTING: Dot] Each pattern type uses a different shape and arrangement of dots to compose the shading effect of a raster image. The following diagram is an example of the raster effects when using the different pattern Dithering Matrix: Variable depending on the Pattern Type selected.
Page 141: Print Driver - Stamp Page
There is no “correct” or “best” setting when using the Raster options. The most appropriate settings will be based on a variety of factors: your design, the material you are engraving on, and the results you wish to achieve, etc. Please take some time to experiment with the multitude of raster options to get the one you feel is the best for your piece.
Page 142 Functions located on the other pages that are useful when making a stamp: Set Shoulder, Pitch, Border, Invert, and Mirror. Pitch (Stamp Page) Your stamp will be a reversed image composed of engraved depressions and ridges. Think of these ridges as the “contact sections” of the stamp. If the ridges of these contact sections are too thin, they may break.
Page 143: Print Driver - Language Page
5.2.3.5 Print Driver – Language Page This page allows you to specify the language displayed by the GCC Print Driver. Current language options allow for: English, Spanish, French, Chinese (Simplified, Traditional), Japanese, and German. Remember to select “Save to Default” on Options Page to save the specified language. 232004380G (03)
Page 144: Chapter 6 Engraving And Cutting Techniques
Chapter 6 Engraving and Cutting Techniques Raster Engraving Vector Cutting Vector and Raster 3D Tips Modify Image Settings of Picture for Better Engraving Quality 232004380G (03)
Page 145: Raster Engraving
6.1 Raster Engraving A CO2 laser engraver can process text, scanned image, digital picture, or design by “laser firing” grids /dots of individual pixels into a raster image. Think of this as simply “printing” your job onto any particular material. An example of a raster engraved piece would be a photo engraving on tile, as shown in the picture below.
Page 146: Vector And Raster
With the text function, create a string of characters and select those characters by clicking on the text. Change the text fill color of the selected characters to white by left clicking on the white color from the CorelDRAW Color Palette (located on the right hand side of the screen) Change the outline color of the selected characters outline by right clicking on the desired color from the CorelDRAW Color Palette.
Page 147: Tips
6.4 3D Tips 3D Mode is one of the functions of GCC CO2 laser engraver. Instead of traditional two-dimensional graphic processing, 3D Mode allows the naked eyes to visualize the curvatures of the 3D effect by applying 200 power levels technology to create different depth of engraving. Although it is easy to produce 3D samples with LaserPro Engraver, production of the 3D graphic can be a hassle for our users.
Page 148 Laser Professional AP Currently, quite few laser professional application softwares like Laser Type, 3D studio, EngraveLab are available in the market. You can not only create all kinds of vector images with these AP but a o convert these vector images into 3D module, which is a great way to produce 3D graphics. As illustrated in the figure below, all you need to do is to choose the direction of the vector and then set the length and shape of the convex or concave surface.
Page 149 A way to produce 3D graphics For the production of 3D graphics, in addition to the requirement of having great familiarity with the software, a significant amount of time is required to design and arrange the layout. Thus, we use a relatively simple graphic for illustration so that you would understand how to produce 3D graphics better.
Page 150 232004380G (03)
Page 151 NOTE If you need to produce circular 3D graphics, you only need to select Radial as the gray level type in the pull-down menu of Type. Then, a circular 3D graphic may be produced. Step 2. Produce three-dimensional characters 232004380G (03)
Page 152 Step 3. Edit the characters for the website 232004380G (03)
Page 153 Step 4. Combine the 3D images After finishing the production for each of the objects, you may proceed with the combination of the objects. The combined graphic may be output with the laser engraver. Output the 3D graphic After selecting the graphic to be output, set the Mode as 3D Mode in the driver. After setting the engraving parameters, output the 3D graphic.
Page 154: Modify Image Settings Of Picture For Better Engraving Quality
Polish Dust will accumulate during the engraving when acrylic is engraved. The acrylic can be polished after the engraving. After the processing, don’t remove the engraved object. Use the Touch Screen to lower the platform (for about 7~8 mm) and then engrave once again to achieve the better finish. After engraving the wooden objects, please use a toothbrush with some clean water to remove the dust on top of the object.
Page 155 Change the Bitmap settings by setting “Color” to Grayscale (8-bit) and “Resolution” to 300 dpi and click OK. Finally, Invert the image by selecting Effects/Transform/Invert 232004380G (03)
Page 156 Now you are ready to output the modified image by clicking File/Print NOTE This instruction is a simple example for general use. There are many tips and tricks to achieve a good engraving quality. It takes a lot of practice and experience to achieve a good engraving quality.
Page 157: Chapter 7 Optional Items
Chapter 7 Optional Items Fume Extraction Unit Air Compressor Focus Lens Options Pass-Through Door Options SmartBOX Cutting Accessory SmartVISION Elite CCD Rotary Attachment & Rotary Chuck SmartGUARD Fire Alarm Option SmartAIR Fine / Ultra Nozzles Option 232004380G (03)
Page 158: Fume Extraction Unit
Several optional items are available to enhance your experience with the GCC LaserPro Spirit PRO series system. If, at any time after purchasing your laser machine, you consider purchasing any optional items, please contact your local authorized GCC distributor. 7.1 Fume Extraction Unit To properly remove dust, vaporized material and chemical smoke from the working area and machine, it is necessary to install a suitable air extraction system.
Page 159 4) There are two exhaust openings on the rear side of GCC LaserPro machines, you can connect the top or bottom one, or both for application requirements. The top ductwork is suitable for dust, smoke generated on material surface when doing laser engraving, which will reduce residue left on material surface, while the bottom ductwork is recommended for laser cutting jobs.
Page 160: Air Compressor
GCC LaserPro Spirit PRO series provides an air control by pen color function in Windows driver to enable or disable air assist automatically per different pen jobs. Refer to Chapter 5.3.3.2 about driver operation in pen page.
Page 161 It is important that the 1/4" air tubing has clean, straight cuts on each end. Jagged or slanted cuts will not produce adequate sealing capabilities. Open the bottom front doors of the Spirit PRO series laser engraver to locate both the Air-Assist Valve and Internal Power Sockets. As indicated below: Plug the air compressor’s power cord into the “For Air Compressor”...
Page 162 Plug the female end of power cord to the power cord B socket. Power Cord B Socket For Air Compressor Power Cord Take the unattached end of the 1/4" air tubing (other end already connected to air compressor) and connect it to the air tube connector on the air assist valve. Make sure you press down on the air tube fastener when inserting the 1/4"...
Page 163 With the SmartAIR nozzle and air compressor properly installed and operating, all configurations and settings relating to air-assist functions are controlled through the LaserPro Spirit PRO series print driver and hardware control panel. Please refer to chapter 5.3.3.2 Pen page on print driver section of this manual for detail on how to enable and configure air-assist functionally.
Page 164: Focus Lens Options
7.3 Focus Lens Options 7.3.1 CO2 Laser Focus Lens GCC offers five different focal lenses namely the 1.5”, 2.0”, 2.5”, 3.0”, and 4.0” for different applications. The number description, 1.5”, 2.0”, 2.5”, 3.0” and 4.0” signifies the distance of where passed through beam will converge.
Page 165 Remove the focal lens. Insert the new focal lens and reattach the cover. Engraving effects achieved with the different lenses 232004380G (03)
Page 166 Cutting edges achieved with the different lenses 232004380G (03)
Page 167: Pass-Through Door Options
Pass-Through Door Switch Key GCC LaserPro Spirit PRO series laser systems are designed to be Class 2 (US: Class II) safety requirement, the laser would stop firing if any door open during operation to protect operator safety. For users installed optional Pass-Through Door switch module, GCC laser system will be converted to Class 4 (US: Class IV) safety machine, operators must follow the safety notice stated in Chapter 1.5 of this manual.
Page 168 Unscrew the port cover and plug the Pass-Through Door switch key into the female connector. Locate the external signal connector on the right side of laser system and plug the warning light to this port. Put the warning light on top of laser machine with high visibility as class 4 (US: class IV) safety requirement.
Page 169: Connect With An External Remote Interlock
7.4.2 Connect with an External Remote Interlock If you wish to connect an external remote interlock, please consult the following diagram to complete the setup. 232004380G (03)
Page 170: Smartbox Cutting Accessory
7.5 SmartBOX Cutting Accessory The SmartBOX is an innovative combination of a cutting box, honeycomb table, and material support stands. During the cutting and engraving process, unwanted scrap, dust, and vapor byproducts are left behind. The cutting box collects the larger scrap byproducts while venting out the smaller dust particles, vapors, and smoke to minimize excess buildup on the machine, worktable, and your project.
Page 171: Cutting Table)
Insert the cutting box and attached honeycomb table through the open front pass-through door onto the work table, with the air extraction opening facing towards the back end of the Spirit PRO Series. Ensure the rear and left side of the cutting box is aligned to the edges of the left and right rulers on the work table.
Page 172 (as shown in the picture below). This allows the Spirit PRO Series to properly account for the extra height the cutting table which adds to the cutting table.
Page 173: Smartvision Elite Ccd
7.6 SmartVISION Elite CCD The SmartVISION Elite CCD enables you to read registration marks and achieve precise cutting, making it ideal for print-and-cut applications. NOTE The SmartVISION Elite CCD is only available for the CO2 model. Installation: 1) Turn off the power of the machine. 2) Take out the SmartVISION Elite CCD from the package.
Page 174 5) Connect the USB cable and CCD cable between laser machine and computer/laptop. 6) The installation is completed. Convert file to the PRN format: Please refer to chapter 4.1.3 to get more information about convert file to the PRN format. Operation: 1) Please go to the Down Area from the www.GCCworld.com...
Page 175 4) The Welcome window will appear, please click “New File” to continue. 5) Go to Output → Processed Condition Setup… to set a correct model that you use. 6) Select “Spirit LS PRO” from the drop-down menu of the machine model and click OK, 232004380G (03)
Page 176 7) Click File → Import… to import a file to SmartCONTROL. 8) After importing the file, you will see some symbols in SmartCONTROL, which indicate registration marks. If the file lacks these symbols, it means it doesn't have registration marks and cannot be used with SmartVISION Elite CCD.
Page 177 11) Move the SmartVISION Elite CCD near the first mark by hand and ensure that the SmartVISION Elite CCD can cover the entire mark in the FOV (Field of View) window. If you cannot see the mark, please use the arrow keys of ROI Moving to move the SmartVISION Elite CCD accordingly.
Page 178 15) Go to <Output> → <Processed Condition Setup…> to set the process parameters. 16) After setting the process parameters, please go to <Output> → <Ouput…> to open the output window. 232004380G (03)
Page 179: Rotary Attachment & Rotary Chuck
7.7 Rotary Attachment & Rotary Chuck The rotary attachment and rotary chuck options provide the Spirit PRO Series with the ability to engrave on cylindrical or spherical objects. In addition to the standard X, Y, Z axis, the rotary attachment and rotary chuck allow for a fourth axis which rotates your object 360°...
Page 180 Medium Rotary Attachment for Spirit LS PRO models: Work Piece Limitations Maximum Length 450 mm (17.71 inches) Maximum Loading Weight 4 kg (8.8 lbs.) Minimum Inner Diameter (Large conical fixture) 50 mm (1.96 inches) Maximum Inner Diameter (Large conical fixture) 76 mm (2.99 inches) Minimum Inner Diameter (Small conical fixture) 12 mm (0.47 inches)
Page 181 Exchange the Conical Fixtures: Depending on the shape of work piece, you can exchange different designs of front and back fixtures to fit the materials as below illustration. Remove the two screws holding the fixtures. Remove these screws 232004380G (03)
Page 182 Detach the large conical / small conical / flat pads by moving it in the arrow direction as indicated below. Insert the required large conical/ small conical /flat pads onto the rotary attachment as shown below. Tighten the screws to complete the rotary attachment fixtures setup. 232004380G (03)
Page 183 NOTE Align the origin point to the flat top of shaft then tighten the first screw against it, following to tighten the second screw. Origin point Flat top 2. Align the origin to flat shaft, then tighten this screw against it. 1.
Page 184 Rotary Chuck Specification: GCC LaserPro offers different design options to work with cylindrical objects. The Rotary Chuck can hold smaller diameter of working object tightly, tilt with different angles for laser processing. Work Piece Limitations Maximum Length 410 mm (16.14 inches) Maximum Loading Weight 4 kg (8.8 lbs.) Minimum Diameter...
Page 185 Open the front door panel of the laser engraver and connect the rotary cable to the rotary port located inside the front door panel. Close the front panel to complete the installation. Power on the laser system, the laser engraver will automatically detect the rotary attachment and automatically move down the engraving table to its lowest position.
Page 186 on the rear end of Rotary Chuck to make sure the work object is centering to the clamping end, thus work piece is horizontally leveling to the laser carriage in X axis. Slide the adjustable rear end to accommodate the length of the work piece firmly. To load the object, you can use the enclose tools to widen or tighten the metallic claws.
Page 187 The clamps on the rotary attachment can be detached and reverted for better fitting of objects of different sizes. Note that the clamps should be assembled by lining up the correct numbers. Please remember to lubricate the detachable clamps along the groove with machine oil regularly after each use.
Page 188 CAUTION! If your work piece is small, please apply 4" focal lens for operation to prevent the lens carriage from colliding with the rotary attachment. Manually move the laser carriage to the proper X/Y location on the work object where you will do laser engraving or cutting.
Page 189 From the Paper Page, the first thing you must do is to check the Rotary Fixture. The Paper. Size options and Rotary Parameter will change to allow for proper input based on your rotary attachment. Under Paper Size, the X value represents the length of your working piece. Enter the length of your work piece in this field.
Page 190: Smartguard Fire Alarm Option
7.8 SmartGUARD Fire Alarm Option Laser cutting and engraving operations using the SmartGUARD device protects the operator, machine, produced and the work products from potential fire hazards. During the engraving process, flames may be produced when working with combustible or easily-flammable materials, such as paper or wood. The SmartGUARD is an optional item that can be set to notify the operator through audio warnings and automatically shut down the laser firing as a safety precaution.
Page 191: Smartair Fine/ Ultra Nozzles Option
LaserPro Spirit PRO Series print driver and hardware control panel. Please refer to the LaserPro Spirit PRO Series print driver and graphic control panel sections of this manual for details on how to enable and configure air-assist functionalities.
Page 192: Chapter 8 Basic Maintenance
Chapter 8 Basic Maintenance Suggested Cleaning and Maintenance Supplies Maintaining the Work Table and Motion System Cleaning the Optical System 232004380G (03)
Page 193: Suggested Cleaning And Maintenance Supplies
Keeping your LaserPro Spirit PRO Series clean and well maintained will ensure quality output, consistent reliability, and extended product life. Smoke, dust or residue build -up inside the laser system or the mechanical components can cause a reduction in the laser power, irregularities in the motion system, reduced product life cycle, and a host of other avoidable problems.
Page 194: Maintaining The Work Table And Motion System
The top lid of the machine can be lifted open by using the handles from the rear side of the LaserPro Spirit PRO Series. Lift the lid to the maximum (indicated by a small click) to engage the latch (as shown in the picture below).
Page 195 Manually lock the SmartLID via the two sliding locks found on each side of the metal support rails by sliding them to the locked position (as shown in the picture below). WARNING! Anytime you have the SmartLID open, always make sure you have properly engaged the SmartLID manual locks on both sides of the metal support rails.
Page 196: Cleaning The Work Table And Motion System
8.2.2 Cleaning the Work Table and Motion System Clean the working table and the motion system on a frequent basis through the following steps: Turn the power off and unplug the machine before cleaning. Use a vacuum cleaner with a flexible nozzle to remove dust and debris from the work table and motion system.
Page 197 NOTE  Clean and lubricate the X linear rail of Spirit LS PRO and GLS Hybrid PRO models with 0.1ml grease from syringe every two weeks to properly maintain the motion system .  The lubrication oil for the X linear rail on Spirit LS PRO and Spirit GLS Hybrid PRO must to be ordered from GCC LaserPro and its authorized dealers.
Page 198 4. Move the lens carriage to the left side and make the injection opening can be shown from the lubrication slot 5. Insert the Grease Syringe into the injection opening, then Inject 0.1ml of grease to the injection opening inside the linear bearing, and move the lens carriage to smooth the grease and movement 6.
Page 199 9. Open the belt by hand and use cotton swab to clean the linear guide (make sure to clean top, bottom and surface of linear guide). 10. Use clean oil on cotton swab and then grease on linear guide (including top, bottom and surface of linear guide).
Page 200: Cleaning The Optics System
Series for cleaning. Mirror 1 Mirror #1 is located inside the bottom left access door panel of the LaserPro Spirit PRO Series. Use a #2 Phillips screwdriver to open the access panel located on the bottom back and bottom left side of the LaserPro Spirit PRO Series.
Page 201 Loosen 3 thumbscrews and 2 hexagon socket screws to remove the black dust cover in front of laser tube. Loosen the thumbscrew securing mirror #1. 232004380G (03)
Page 202 Tighten the thumbscrew. Close and secure all the covers. Mirror 2, 3, 4 These mirrors are located in the work table area of the LaserPro Spirit PRO Series. Mirror 2 Unscrew and remove the black dust cover covering mirror 2.
Page 203 Unscrew the thumbscrew holding mirror 2 in place. Clean the lens in the proper manner. Place the mirror back to the optics holder after cleaning. Tighten the thumbscrew. Close and secure the black dust cover. Mirror 3 Unscrew the thumbscrew holding mirror 3 in place. Clean the lens in the proper manner.
Page 204 Mirror 4 Unscrew the three thumbscrews securing the lens carriage panel and remove the lens carriage panel to reveal mirror 4 and the focal lens. Loosen the top thumbscrew to remove mirror 4 (as shown in the picture below). 3) Clean the lens in the proper manner. 4) Place the mirror back to the optics holder after cleaning.
Page 205: Cleaning The Mirrors
8.3.2 Cleaning the Mirrors After you have removed each mirror, you will want to inspect each mirror for scratches, smoke residue, or debris. If any residue or debris is present, use the follo wing steps to clean the mirrors. Hold the mirror with the reflective side up, without touching the reflective side of the mirror (DO NOT apply any finger pressure or any other cleaning solutions to the mirror surface).
Page 206: Removing And Cleaning The Focal Lens
8.3.3 Removing and Cleaning the Focal Lens Unscrew the three thumbscrews securing the lens carriage panel and remove the lens carriage panel to reveal the focal lens. Carefully pull out the focal lens. Clean the focal lens with a cotton swab and lens cleaner solution. Be sure to clean both sides of the focal lens (DO NOT apply any finger pressure or other cleaning solutions to the lens surface).
Page 207: Cleaning The Exhaust Duct
8.4 Cleaning the Exhaust Duct Efficient exhaust ventilation is crucial to laser cutting quality. We suggest you clean the Exhaust Duct from accumulated dust regularly will help to maintain the ventilation efficiency of your laser engraving system. Remove screws fixing the rear door panel of laser machine. Remove screws securing exhaust duct on rear door panel.
Page 208: Chapter 9 Basic Troubleshooting
Chapter 9 Basic Troubleshooting 232004380G (03)
Page 209: Quality Problems
Quality Problems  Check focal length setting under F4 function key Machine Setting Set Focus Lens to see if it matches the type of the lens installed.  Check if the focal lens is installed correctly or if focal lens is not fixed properly. ...
Page 210: Other Problems
Other Problems  "Graphic Was Clipped…" Message The size or location of graphic image may be bigger or beyond the legal working area. Do not place graphic object, especially vectors, right from (3,0) origin position, or 0 at either x or y rail of working area on application software.
Page 211: Chapter 10 Appendix
Chapter 10 Appendix Glossary LaserPro Spirit PRO Series Specification Sheet 232004380G (03)
Page 212 10.1 Glossary Term within the awards and engraving industry used to describe the Color Fill variety of techniques used to add color or contrast to engraving. Dots Per Inch or Pixels Per Inch. The resolution of an image is defined by the number of dots/pixels included in an inch.
Page 213 10.2 LaserPro Spirit PRO Series Specification Sheet Spirit PRO Series Specification Sheet Spirit LS PRO GLS Hybrid PRO 640 x 460 mm (25 x 18 in.) 860 x 610 mm (34 x 24 in.) Work Area Extendable to 740 x 460 mm (29 x 18 in.) Extendable to 965 x 610 mm (38 x 24 in.)

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