Lumag KVM-500 Original Operating Instructions
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Lumag KVM-500 Original Operating Instructions

Lumag KVM-500 Original Operating Instructions

Cable laying machine
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Translated from German to English - www.onlinedoctranslator.com
CABLE LAYING MACHINE
original operating instructions
KVM‐500
ATTENTION! The machine is delivered without engine oil and without fuel.
Both the model number and the serial number can be found on the rating plate on the
machine. You should keep both numbers in a safe place for future reference. This manual
explains the functions and uses of the machine.
FOR YOUR SAFETY
Before commissioning, read the operating
instructions and observe the safety instructions and
warnings!

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Summary of Contents for Lumag KVM-500

  • Page 1 Translated from German to English - www.onlinedoctranslator.com CABLE LAYING MACHINE original operating instructions KVM‐500 ATTENTION! The machine is delivered without engine oil and without fuel. Both the model number and the serial number can be found on the rating plate on the machine.
  • Page 2 overview 14.1.4 tilt adjustment guide bar 1. foreword 14.2 startup process Information on the operating 14.3 Turn off the engine instructions 14.4 Stopping the engine in an emergency limitation of liability 14.5 idle speed name machine copyright protection reservations 2. Intended Use 3.
  • Page 3 15. Operation 15.1 Working with the machine 16. maintenance and repair work 16.1 maintenance work 16.2 maintenance plan 16.3 lubricants 16.3.1 engine oil change 16.4 milling drill 16.5 Change/clean air filter 16.6 Check/change/clean spark plug 16.7 Check wheels and tire pressure 16.8 cleaning the machine 16.9 Check and tighten...
  • Page 4 Thank you for choosing the LUMAG KVM‐500 cable laying machine. Your new cable laying machine has been manufactured to high standards for reliability, ease of use and safety. Before assembly and before commissioning, read the entire text of the operating instructions.

  • Page 5: Important Note

    – Failure to observe the instructions in the operating manual regarding transport, storage, function, operation, maintenance and care of the machine – Unauthorized structural changes to the machine – Defective surveillance frommachine parts that are subject to wear – Improperly performed repairs –...

  • Page 6: Intended Use

    Intended Use operating hours restriction The KVM‐500 cable laying machine is designed for laying electrical cables with a diameter of 2.7 and 3.4 mm at a depth of 4 to 5 cm in grass soils (e.g. boundary In residential and small settlement areas or cables for robotic lawn mowers).
  • Page 7 safety instructions Security This section provides a comprehensive WARNING! overview of all important safety aspects for adequate protection of the operator as well Familiarize yourself with the machine. as for safe and trouble-free operation. Proper training is a prerequisite for working safely with...
  • Page 8 y informed operators can...
  • Page 9 endanger other persons through Operation improper use. First-time users should seek instruction WARNING! from the seller to familiarize themselves When the machine is working, shredded with the characteristics of the machine, material can be thrown out from under its intended use and the necessary the machine at high speed.
  • Page 10 Always switch off the engine if you are going to stop working with the machine or if you are moving the machine from location another.
  • Page 11 – Tight-fitting work clothing that does not ‐ Caution rotating tools restrict movement. It is primarily used to Keep a safe distance! protect against being caught by moving parts. Be careful with tools that are running after the machine. The milling head/milling drill bit can run after the machine is running after the flywheel.
  • Page 12 carbon monoxide lead – soundproofing agentssuch unconsciousness and death. hearing protection, earmuffs, etc. to protect against hearing damage. ATTENTION! Noise can be harmful to health. If the permissible noise level of 80 dB(A) is exceeded, hearing protection must be worn. –...
  • Page 13 Fuels and oils must be stored out of the reach of children in accordance with safety Only use original LUMAG spare parts and accessories. The use of other spare regulations. parts and accessories increases the risk of accidents.
  • Page 14 electrical system Insufficient local lighting Poor lighting poses a high safety risk. People wearing a pacemaker must not → Always sufficient touch the live parts of the ignition system lighting onworkplace. when the engine is running residual risks and protective measures WARNING! Disabling,...
  • Page 15 → Smoking, fire and open flames are Human behavior, misconduct prohibited during operation! → Always be fully concentrated on all → Immediately remove spilled liquid with work. an oil absorbent and dispose of it Residual risk can never be excluded. properly.
  • Page 16 Other hazards Warning and Slipping, tripping or falling of persons information symbols On unstable and uneven surfaces, you may be injured by tripping. used → Be aware of obstacles in the work area. Always ensure you have a secure footing and wear safety shoes. Symbols are provided on the machine to provide important information about the product and instructions for use.
  • Page 17 operator and other people.
  • Page 18 WARNING! Danger thro ughobjects thrown while the engine is running.There is a risk that soil, stones, grass or other materials could suddenly ejected. this reason, bystanders, pets and livestock must never stand in front of or Wear eye protection. next to the shredder. When the engine is running, Wear hearing protection.

  • Page 20: Important Note

    part name gasoline engine cable laying machine spark plug, spark plug connector 1 gasoline engine carburetor 2 lever, milling drive air filter 3 lever, angle adjustment for guide gas control unit bracket fuel tank 4 lever, drive tank cap 5 cable guide with length counter recoil starter 6 cable drum holder oil filler neck with dipstick...
  • Page 21 the knife drum is automatically engaged. functions Motor Spark plug, spark plug connector (1) Ignition is via an ignition cable and a spark plug connector that is connected to the spark plug. Before starting the engine, check that the spark plug connector is correctly seated.
  • Page 22 device unit lever, angle adjustment for guide bracket (3)The angle of the guide bar can be changed by pulling the lever in both directions, in 4 increments each. setting, installation depth (10) installation depth adjusted using the height of the steering and roller wheel (7).

  • Page 23: Technical Data

    Technical data Technical Description The cable laying machine is used to lay a model number KVM‐500 boundary cable beneath ground surface for robotic lawnmowers. displacement 196 cm³ The machine is powered by a powerful Engine power, max. 4‐stroke OHV petrol engine. 3.5 kW* Engine speed max.
  • Page 24 You can reach us by email: disassembled. The assembly work in info@lumag‐maschinen.de or by phone section 12 must be observed. atTel. +49 8571/92 556‐0. To simplify the assembly process, we A steering and rolling wheel have divided the assembly instructions B machine unit with motor into several steps.
  • Page 25 Step 2: Install the steering and roller Step 3: Cable reel (optional) assemble wheels 1. Insert the steering and roller wheels into the guide and then secure them with the locking lever. This can also be IMPORTANT NOTE! used to adjust the milling depth. The cable drum and the cable itself are not part of the scope of delivery and must be deep milling depth:...
  • Page 26 Before starting the machine, check all fluids Step 4: Thread the cable (optional) and refill them if necessary as described to avoid damage to the machine. 1. Insert the cable drum (optional) as shown in Step 3explains. 2. Now thread the cable end into the guides/pulleys as shown in pictures A1, A2, A3 and A4.

  • Page 27: Drive Type

    surface and ensure that the motor is drive type horizontal. – Use commercially available engine oil with the specification SAE 10W‐30 or 13.1 gasoline engine 10W‐40. – Correct oil level is between upper The machine is powered by a petrol and lower levels.
  • Page 28 Check engine oil level 13.2.2 refueling Turn off the engine and let it cool down. 1. Unscrew the dipstick. DANGER! 2. Wipe the dipstick with a clean cloth and reinsert it, do not screw it in. Health hazard and risk of explosion from 3.
  • Page 29 refueling commissioning 1. Clean the area around the fuel tank cap of dirt and foreign objects. 2. Unscrew the tank cap. Do not work alone, for emergencies someone 3. Fill the fuel tank with petrol (RON95). must be nearby (within calling distance). To allow space for the petrol to expand, do not fill beyond the lower edge of the fuel filler neck.
  • Page 30 14.1.2 Adjustment - Milling depth & protective plates The milling depth can be continuously adjusted using the steering and roller wheel (7). WARNING! Risk of injury from milling drill head / milling Make sure that the protective plates drill! always cover the milling drill head/milling drill.
  • Page 31 tilt adjustment – guide bracket WARNING! The presence of persons, children and animals in the danger area is prohibited. Make sure that there is nothing within a radius of at least 15 meters. Check the immediate area before starting. Pay particular attention to children, other people and animals.
  • Page 32 (=TURTLE), this must repaired immediately! WARNING! Please contact LUMAG GmbH directly! Warning of hot surfaces! When leaving the machine, remove the The exhaust and other engine parts spark plug connector = protection against become very hot during operation. unauthorized use! Never touch the hot engine.
  • Page 33 4. injured persons mountains, first aidtake action. 5. access roads Keep emergency vehicles clear.

  • Page 34: Operation

    restart engine, start Operation described COMMISSIONING Starting process (14.2). Before each use, check the machine for: – loose screws and nuts – 14.5 idle speed damaged milling drill, replace if necessary – properly attached protective When not operating, pull the throttle to a measuresdirections and their LOW position to reduce the load on the protective position...
  • Page 35 been reached. – Never tilt the machine while the engine is running. – When working, ensure that there are no foreign objects such as stones, wires, branches, etc. in the working area of the milling drill head/milling drill.
  • Page 36 this. If the cable gets caught in the milling drill: Switch off the engine and remove the spark plug connector for safety reasons! – Remove cables or other material from the milling drill. Before resuming work, return the protective plate of the milling drill head to the protective position.
  • Page 37 Before starting machine, remember to check the operating fluids and top them up if necessary! The machine can then be started as described in point 14.2. Now pull and hold the lever/milling drive (2) and the milling operation will start. This can be stopped at any time by releasing the lever/milling drive (2)! Then pull and hold the lever/drive (4)

  • Page 38: Maintenance And Repair Work

    Only use original LUMAG spare parts. Other parts can cause unforeseeable damage and injuries. Work on the electrical equipment may only be carried outcarried out by qualified electricians. Before starting work, the operator must ensure that the machine is in a safe operating condition.

  • Page 39: Maintenance Plan

    16.2 maintenance plan The following sections describe the maintenance work required to ensure optimal and trouble-free operation. Before After Afterr Afte All2 Ever each each espec 5 Bh* 30‐50 neces ysea maintenance work Bra* sary tively thefir Bra* 1 bra* ■...

  • Page 40: Engine Oil Change

    16.3 lubricants 7. Tighten the oil filler plug IMPORTANT NOTE! oil residues contamination Fuels and lubricants used must comply remove with operator's operating fluids engine oil accord local regulations specified ing to specifications; if necessary, consult the regulations for environmentally friendly supplier.
  • Page 41 Oil change, upper and lower levels DANGER! Check oil level. Do not fill engine with too much oruse too little engine oil.See… Fig. Oil change, upper and lower levels. 16.4 milling drill Milling drill is worn out when: – milling noise sounds heavy –...
  • Page 42 Loosen the star grip screws) to make 16.5 Change/clean air filter room for removing the milling drill (Figure 1). 3. Turn the steering and roller wheel (7) to any side until it rests (Figure 1). DANGER! 4. Push the milling drill head upwards Risk of fire and explosion when handling with one hand and at the same time flammable liquids!
  • Page 43 – Check tire pressure, max. 2.5 bar 16.6 Check/change/clean spark plug DANGER! Danger of burns! The engine and parts (e.g. exhaust muffler or cooling fins) heat up considerably during operation. Observe cooling times. – heat-resistant Wear protective work gloves. To check, clean and/or replace the spark plug: 1.
  • Page 44 – Use a brush for the milling drill 16.8 cleaning the machine head/milling drill Check the machine for dirt after use. After cleaning, check that all previously Any dirt (earth, grass, dust, green opened covers and safety devices have leaves, etc.) that has accumulated on been properly closed and are functional.
  • Page 45 16.9 Check and tighten transport fasteners machine turn off againstSecure against DANGER! restarting. Danger of burns from hot surfaces on the 1. Check that all screw connections are engine! secure and tighten any loose screw connections if necessary. If necessary, replace screw fasteners Contact with hot components can cause that cannot be tightened with new burns.
  • Page 46 17.1 transport by hand storage Furthermore, it must be ensured that persons are not endangered by the Storage of the machine and temporary machine tipping over or slipping or by decommissioning. machine parts flying up or down. Store the machine under the following conditions: The machine is heavy and must –...
  • Page 47 disposal When machine longer serviceable and is to be scrapped, it must be deactivated and dismantled, that is, it must be brought to a condition where it can no longer be used for the purposes for which it was designed. Disposal of the machine must be carried out by trained personnel.
  • Page 48 product-specific data sheets. necessary, your lubricant manufacturer.

  • Page 49: Troubleshooting

    WARNING! Any faults in the machine or engine that require major intervention should always be repaired by your LUMAG workshop or an authorized specialist workshop. Improper intervention will void the warranty. Before any troubleshooting – Turn off the machine –...

  • Page 50: Warranty

    GUARANTEE LUMAG guarantees impeccable quality and, without prejudice to the statutory warranty, provides a guarantee in the event material manufacturing defects.

  • Page 51: Service Number

    NUMBER ensure quick identification. Warranty work carried exclusively by our LUMAG service workshop. Defects that occur within the warranty period due to material or manufacturing defects must be remedied by repair if they have arisen despite proper use and care of the device.

  • Page 52: Ce Declaration Of Conformity

    CE declaration of conformity According to the provisions of the EC directives Machinery Directive 2006/42/ECEMC Directive 2014/30/EU Outdoor Directive 2000/14/EC explains the company LUMAG GmbH Rudolf‐Diesel‐Straße 1a D‐84375 Kirchdorf a.Inn Phone: +49 8571 / 92 556‐0 Fax: +49 8571 / 92 556‐19...
  • Page 53 KVM‐500 components WARNING! All repairs to the machine must be carried out by authorized personnel. Any necessary electrical work should only be carried out by an authorized specialist.
  • Page 54 Subject to change! Version KVM500 (09.2022 D) LUMAG specialist dealer can be found at: www.lumag‐maschinen.de LUMAG GmbH Rudolf‐Diesel‐Str. 1a D‐ 84375 Kirchdorf a.Inn Germany Internet:www.lumag‐maschinen.de...

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