Winco PSS65F4 2 Series Installation And Operator's Manual

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PSS65F4-XX/2

GENERATOR

INSTALLATION AND

OPERATORS MANUAL

COPY YOUR MODEL AND SERIAL NUMBER HERE

No other WINCO generator has the same serial number as yours.

If you should ever need to contact us on this unit, it will help us to

respond to your needs faster.

MODEL __________________________________________________

16200-053

SERIAL NUMBER _________________________________________

PURCHASE DATE _________________________________________

DEALER NAME ___________________________________________

DEALER PHONE # ________________________________________

www.wincogen.com

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Summary of Contents for Winco PSS65F4 2 Series

Page 1 OPERATORS MANUAL COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours. If you should ever need to contact us on this unit, it will help us to respond to your needs faster.
Page 2 FILLING COOLANT COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours. If you should ever need to contact us on this unit, it will help us to respond to your needs faster.
Page 3 SAFETY INFORMATION IMPORTANT SAFETY INSTRUCTIONS DANGER: FIRE HAZARD This engine generator set has been designed and Gasoline and other fuels present a hazard of possible manufactured to allow safe, reliable performance. Poor explosion and/or fire. maintenance, improper or careless use can result in A.
Page 4 SPECIFICATIONS PSS65F4 LP Gas - Standby Engine Wattage 60,000 65,000 65,000 65,000 65,000 Model Ford WSG873 Volts 120/240 120/208 120/240 277/480 346/600 Starting System 12 Volt 60.0 Muffler Standard Phase Single Three Three Three Three Fuel Consumption Full Load 11.1 Gal/Hr - 1,015,117 BTU/Hr Amps 831 Ft³/Hr - 831,000 BTU/Hr CB Size...
Page 5 Go to the WINCO website (wincogen.com) Rated output of generator is based on engineering tests for a list of engine dealers or contact the WINCO Service of typical units, and is subject to, and limited by, the Department.
Page 6 If any damage is noted, it is easiest to refuse the shipment and let WINCO take care of the freight claim. If you sign for the unit, the transfer of the ownership requires that you file the freight claim 2.
Page 7 INSTALLATION system installation. The information in this manual is offered This unit should be installed in a well ventilated area, ensuring the exhaust air cannot be recirculated back into only as a guide to finalizing your installation plans. the engine. WARNING: PERSONAL INJURY CAUTION: The enclosures on these units can become very hot...
Page 8 WARNING: FIRE HAZARD Discharge All fuel runs should be installed by a licensed fuel supplier. The WINCO installation manual OPM-112 contains additional information on indoor, open skid installations To connect the fuel line to the generator set you will and is available electronically through our website or by connect your incoming fuel line to the 1.25 inch NPT...
Page 9 a larger line be installed to provide a fuel reservoir. This is interfere with each other. This regulator must be sized to also true for the single low pressure regulator, it should accommodate the demand of the generator set and any also be a minimum of 10 feet from the unit.
Page 10 NG/LP FUEL CONVERSION Reference in both diagrams: numbers 1 through 3 in the diagram above are system parts supplied by the customer. Reference number 4 is on the generator. This generator set was tested on both LP and NG at the The following diagram is of a natural gas (NG) installation.
Page 11 ELECTRICAL CONNECTIONS For additional information on wire sizing refer to table 310- AC ELECTRICAL CONNECTIONS 16 of the National Electrical Code ANSI/NFPA 70. C - Ground Lug, These ground lugs are bonded to ground NOTICE: CLASS 1 WIRING METHODS ARE TO BE USED and are provided for you to connect your ground wire FOR ALL FIELD WIRING CONNECTIONS TO TERMINAL OF from the transfer switch to.
Page 12 TRANSFER SWITCH blocks just inside the engine control cabinet, behind the DSE7310.. NOTICE For full service switching of the entire load, the ATS must be ‘SE’ (Service Entrance) rated or must have a properly rated fusible disconnect installed before the ATS to protect the contacts.
Page 13 MOUNTING THE ATS See the ASCO installation manual for additional details on proper wiring of the Automatic Transfer Switch. WARNING: FIRE HAZARD All wiring must be done by a licensed electrician, and must conform to the National Electrical Code and comply with all the local codes and regulations.
Page 14 INSTALLING THE BATTERY CAUTION WARNING In the following battery installation procedure, check to The electrolyte is a diluted sulfuric acid that is harmful be sure the engine control is in the “stop” position. This to the skin and eyes. It is electrically conductive and should be your last step before initial start-up.
Page 15 CAUTION: EQUIPMENT DAMAGE NEVER JUMP START these units. Doing so will destroy the engine control module, rendering the unit non- operational. Remove and fully recharge the battery before attempting to start. BATTERY CHARGER & BLOCK HEATER BATTERY CHARGER A three-stage, on-board marine battery charger is provided standard on this unit.
Page 16 F-153 Start-Up Completion & Warranty Validation form was sent with your generator. This form must be filled out by an Authorized WINCO Service Center and submit it to our WINCO Service Department for your warranty to become valid. After completing the checklist, the engine-generator set is ready for initial start-up.
Page 17 CONTROL LAYOUT fault condition is removed. The icon will appear steady in the display. SHUTDOWN Shutdowns are critical alarm conditions that stop the engine and draw the operator’s attention to an undesirable condition. Shutdown alarms are latching. The fault must be removed and the STOP/RESET button pressed to reset the module.
Page 18 WARNING: EQUIPMENT DAMAGE Failure to insure proper rotation will cause three phase motors to spin backwards, possibly causing damage to the equipment. NOTICE If for any reason during the check out procedure the voltage and frequency are not correct, depress the STOP/ RESET button and correct the trouble before proceeding.
Page 19 VOLTAGE REGULATOR OPERATING CONDITIONS The following is a list of connections on the AVR. These NORMAL OPERATION have been factory set and other than voltage adjustment, should never be changed. This generator-engine set needs load and should not idle for long periods of time. AS440 AVR If the generator application is for emergency standby the generator should be exercised at least monthly ideally...
Page 20 2. Place a drip pan or suitable container for catching the 3. Install the new engine oil filter manually by screwing oil . WINCO has supplied a valve on the skid frame to on new oil filter canister until sealing ring abuts the hook a customer supplied 5/8”...
Page 21 7. Fill the remaining amount of coolant needed in the radiator. Replace cap. 8. Run the engine to check for leaks. COOLANT FILL & BURP INSTRUCTIONS 1. Engine should be cooled down to at least 110˚F 2. Ensure the radiator plug located at the bottom of the 1. Make sure engine is plumbed and all drains/petcocks are radiator and the plug on the engine block are secure.
Page 22 CHANGING AIR FILTER 6. Clean exterior surface of the engine. 7. Leave spark plugs in holes or seal spark plug holes with The engine performance is adversely affected when suitable threaded metal plugs. the air cleaner element is clogged with dust. 8.
Page 23 TROUBLESHOOTING TABLES MAINTENANCE SCHEDULE DAILY UNIT WILL NOT 1. Digital genset controller not in “AUTO” CRANK WHEN THE 2. Transfer control switch not in “AUTOMATIC”. Check Engine Oil Level/Replenish if Needed POWER FAILS 3. Incorrect wiring between transfer switch and Check Coolant Level/Replenish if Needed generator.
Page 24 WIRING - 4 LEAD WIRING - 4 LEAD WIRING - DELTA WIRING - DELTA AC WIRING SINGLE PHASE SINGLE PHASE THREE PHASE -DELTA THREE PHASE -DELTA 120/240 VOLTS 120/240 VOLTS 120/240 VOLTS 120/240 VOLTS SINGLE PHASE 120/240V THREE PHASE DELTA 120/240V SE AC WIRING THREE PHASE AC OW WYE...
Page 25 DSE 7310 MKII WIRING DIAGRAM OPM-184/A...
Page 26 Air cooled units purchased for stock have 1 year to be sold. The warranty to the original retail customer commences on the date of sale of the product to them. All liquid cooled units have 180 days from the Winco invoice to submit a start up date. If no startup form is submitted, then warranty period starts on the Winco invoice date unit was sold.
Page 27 Note 2: 3rd Year warranty coverage is parts only/no labor. Note 3: Round trip mileage is limited to 200 miles per trip and a total of 2 trips per repair unless authorized in writing by the WINCO Service Dept.
Page 28 225 S. CORDOVA AVE • LE CENTER, MN 56057 Sales: 507-357-6821• sales@wincogen.com Service: 507-357-6831 • service@wincogen.com www.wincogen.com OPM-184/A...

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Pss65f4/2