Winco PSS60/D Installation And Operator's Manual

Winco PSS60/D Installation And Operator's Manual

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PACKAGE
STANDBY
SYSTEMS
INSTALLATION AND
OPERATORS MANUAL
PSS60/D
PSS90/D
DSE7310

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Summary of Contents for Winco PSS60/D

  • Page 1 PACKAGE PSS60/D PSS90/D STANDBY SYSTEMS DSE7310 INSTALLATION AND OPERATORS MANUAL...
  • Page 2: Table Of Contents

    PREPARING THE UNIT USING THIS MANUAL Unpacking the unit ENGINE GENERATOR INSTALLATION Congratulations on your choice of a Winco generator set. Installation You have selected a high-quality, precision-engineered Fuel Line Installation generator set designed and tested to give you years of Fuel Pressure Tables satisfactory standby service.
  • Page 3: Guide To Product Safety

    IMPORTANT SAFETY FIRE HAZARD - Natural gas and L.P. present a hazard of possible explosion and/or fire. INSTRUCTIONS Do not smoke or use open flame near the generator set. SAVE THESE INSTRUCTION Keep a fire extinguisher nearby and know its proper use. Fire extinguishers rated ABC by NFPA are appropriate.
  • Page 4: Basic Information

    Automatic Transfer Switch Control (Mains Failure) PSS90-17 10/40 User Selectable RS232 & RS485 (Remote Operation) PSS90-18 77/480 Additional optional A.T.S. sizes are available to meet specific needs. Contact your local WINCO dealer or the WINCO Sales Department for a quote. 60706-51 48-00...
  • Page 5: Dse 7310 Engine Control

    The engine manufacturer has established an excellent worldwide engine service organization; engine service is available from a PSS90-17 80,000 10/40 40** 1800 nearby authorized dealer or distributor. Go to the WINCO web PSS90-18 80,000 77/480 10** 1800 site for a list of engine dealers. (http://www.wincogen.com/...
  • Page 6: Installation

    UNPACKING INSTRUCTIONS INSTALLATION **************** ** NOTICE ** ***** WARNING ***** When unpacking the generator set, be sure to inspect it carefully **************** for freight loss or damage. If loss or damage is noted at the PERSONAL INJURY - Before proceeding with the installation, time of delivery, require that the person making the delivery be sure the operation selector switch is in the “stop”...
  • Page 7: Fuel Line Installation

    **************** FUEL INSTALLATION ***** WARNING ***** The fuel supply should be as close as possible to the engine. **************** This will reduce the installation cost of fuel runs. The information PERSONAL DANGER - Do not use galvanized pipe in fuel line in this manual is offered to assist you in providing the proper fuel runs.
  • Page 8: Lp Liquid Withdrawal

    Single Regulator (L.P. Vapor only) Natural Gas UNIT OFF TANK PSI 7-11 in 7-11 in UNIT OFF LINE PSI 7-11 in 7-11 in 4-6 oz 4-6 oz 4-6 oz 4-6 oz STARTING TANK PSI 7-11 in 7-11 in STARTING LINE PSI 7-11 in 7-11 in 4-6 oz...
  • Page 9: Battery Installation

    INSTALLING THE BATTERY WARNING – The electrolyte is a diluted sulfuric acid that is harmful to the skin and eyes. It is electrically conductive and **** CAUTION **** corrosive. The following precautions must always be taken. In the following battery installation procedure, check to be sure the selector switch remains in the “stop”...
  • Page 10: Ac Electrical Connections

    A.C. ELECTRICAL ** NOTICE ** The trickle charger is not intended to recharge a battery which CONNECTIONS has become completely discharged. It is designed to produce just enough current to maintain a fully charged battery. NOTICE - CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CONNECTIONS TO TERMINALS The battery tender receptacle is to be powered by a GFCI circuit OF A CLASS 2 CIRCUIT...
  • Page 11: Dc Electrical Connections

    D.C. ELECTRICAL Minimum Conductor Sizes between the Generator and the ATS. Based on wire type and temperature rating. Wire has been CONNECTIONS derated for 40 C ambient temperatures. Cu Conductor Al Conductor Wire Temperature Rating PH Amp 75 0 C 90 0 C 75 0 C 90 0 C...
  • Page 12 The generator starting contacts connections are on the The bu controller. Refer to the generator manual. Disconnect exercis the generator battery and verify that the ignition switch is ASCO 185 UL SWITCH B - ESTOP- & ESTOP+. Remote Emergency Stop terminals. in the OFF position.
  • Page 13: Engine Control Panel Layout

    ENGINE CONTROL PANEL L. FUEL SELECTOR SWITCH - This switch changes the engine operating fuel from NG (with the switch open ) to LP (with LAYOUT the switch closed) This selector switch tells the engine ECU what fuel you are supplying. The engine ECU then makes the appropriate changes in the engine electronics to handle the fuel of your choice.
  • Page 14: Initial Start-Up

    D. AUTO – This button places the module into its AUTOMATIC Engine oil. Fill as required with proper grade/qty. mode. This module will monitor the remote start input for a relay Engine coolant. Fill as required with proper closure. When the remote start signal is received it will time out mixture.
  • Page 15: Exerciser Clock

    TROUBLESHOOTING TABLES 4. During manual operation the load will not normally be applied to the generator. But caution must be used, if the line power should fail or be turned off to the transfer switch during manual UNIT WILL NOT CRANK WHEN THE POWER FAILS operation the load may be applied to the generator.
  • Page 16: Changing The Fuel Type

    GENERATOR SPECIFICATIONS PSS90-3 PSS60-3 Stanford Newage Model# UCI74C1J Stanford Newage Model# UCI4F1J 06 Winding (Single phase 4 lead generator) 06 Winding (Single phase 4 lead generator) Winco Part Number 35013-1 Winco Part Number 35198-41 Voltage Regulator AS440 Voltage Regulator AS440 Rotor Resistance 1.1 ohm...
  • Page 17: Engine Specifications

    ENGINE SPECIFICATIONS PSS60 - All voltages Engine GM/PSI 5.7LN V8 350 CID LP/NG PSS90- All Voltages Engine GM/PSI 5.7LTCAC V8 350 CID LP/NG GENERAL SPECIFICATIONS Power Solutions, Inc. GM Powertrain Industrial Engines Engine 1.6L 3.0L 4.3L 5.0L/5.7L 8.1L Type 1.6-2V 3.0L L4 4.3L V-6 5.7L V-8 GEN-1E...
  • Page 18: Engine Maintenance Schedule

    60706-51 48-00...
  • Page 19: Voltage Regulator Wiring

    ENGINE MAINTENANCE NOTES: Oil Filter: Both units use PF-35 or PF-454 Coolant System: Check the coolant daily or after each use, and Engine oil: Use only engine oils displaying the API Certification only when the engine is cool. Maintain the coolant level 3/4 to 1 Mark “...
  • Page 20 170-00 REV  Page 14 60706-16 60706-51 48-00...
  • Page 21 170-00 REV  60706-16 Page 15 60706-51 48-00...
  • Page 22 60706-51 48-00...
  • Page 23 PSS60/D OUTLINE DRAWING THE PAGE INTENTIONALLY LEFT BLANK PSS90/D OUTLINE DRAWING 60706-51 48-00...
  • Page 24 WINCO’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product. At WINCO’s option, material found to be defective in material or workmanship under normal use and service will be repaired or replaced. For warranty service,...

This manual is also suitable for:

Pss90/dDse7310

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