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Summary of Contents for Lumag GAMUL D5H
- Page 1 Translated from German to English - www.onlinedoctranslator.com GAMUL D5H Art.No. GAMULD5H original operating instructionsinstructions Mini crawler dumper GAMUL D5H, hydraulically tiltable 06/2024 www.lumag-maschinen.de...
- Page 2 - improper use. The risk is borne solely by the user. The graphics, images, texts and layouts created by LUMAG GmbH are subject to copyright and the laws protecting intellectual property. Reproduction or use of such graphics, images, texts and layouts in other electronic or printed publications is not permitted without the express consent of LUMAG GmbH.
- Page 3 CONTENTS 1. Introduction 2. Intended use 3. Safety instructions 3.1 General safety instructions 3.2 Work area 3.3 Personal safety 3.4 Safe handling of fuel 3.5 Use and maintenance of the machine 3.6 Maintenance 3.7 Special safety instructions 3.8 Residual risks and protective measures 3.9 Behavior in an emergency 4.
- Page 4 The mini dumper is not approved for transporting people. Any use that does not comply with the above specifications is deemed to be improper. LUMAG GmbH will indemnify itself against the consequences of any claims resulting from non- compliance with these provisions.
- Page 5 SAFETY INSTRUCTIONS Read all of these instructions before using this appliance and keep them for future reference. Inadequately informed operators can endanger themselves and others through improper use. The information concerning your personal safety is highlighted by a warning triangle; information concerning property damage alone is provided without a warning triangle.
- Page 6 SAFETY INSTRUCTIONS 3.2 Work area DANGER Internal combustion engines pose a particular danger during operation and when refueling. Always read and observe the warnings and the additional safety instructions listed further down in this manual. Failure to observe these instructions could result in serious or even fatal injuries.
- Page 7 SAFETY INSTRUCTIONS 4. Never use the machine if it is in need of repair or is in poor condition. Replace damaged, missing or repairable parts before you operate the machine. Check for fuel leaks and keep the machine in a safe condition. 5.
- Page 8 SAFETY INSTRUCTIONS bottom edge of the filler neck to create enough expansion space as the heat of the engine can expand the fuel. 6. Replace all fuel tank and container caps securely and wipe up any spilled fuel. Never operate the unit without the fuel tank cap securely in place.
- Page 9 SAFETY INSTRUCTIONS 10. Keep the engine and exhaust free of grass, leaves, excessive grease or carbon deposits to reduce the risk of fire hazard. 11. Never pour water or other liquids onto the device. Keep the handles dry, clean and free from dirt.
- Page 10 SAFETY INSTRUCTIONS 7. Start the engine carefully according to the instructions and keep a sufficient safety distance from moving machine parts. 8. Never leave the operating position while the engine is running. 9. Always operate the machine with both hands. Hold the handlebar firmly. Be aware that the machine may unexpectedly jump up or forward if it encounters buried obstacles such as large stones.
- Page 11 SAFETY INSTRUCTIONS lead to injuries. → Wear prescribed protective equipment. Human behavior, misconduct → Always be fully concentrated on all work. residual risk - Can never be ruled out. Electrical Residual Hazards Electrical contact Touching the spark plug connector while the engine is running may result in an electric shock. →...
- Page 12 SAFETY INSTRUCTIONS 3.9 Behavior in an emergency If an accident occurs, initiate the necessary first aid measures and request qualified medical assistance as quickly as possible. When requesting assistance, please provide the following information: – where it happened – what happened –...
- Page 13 USED WARNING AND INFORMATION SYMBOLS 4. WARNING AND NOTE SYMBOLS USED Symbols are attached to the machine. These represent important information about the product or instructions for use. DANGER! This is about your safety. This symbol indicates a danger, warning or caution. Before commissioning, read and observe the operating instructions and safety information carefully.
- Page 14 USED WARNING AND INFORMATION SYMBOLS Wear protective gloves. Wear safety shoes. RISK OF TOLLING! If the maximum permitted incline is exceeded, there is a risk of tipping over. Under no circumstances should the maximum slope of 10% be exceeded. Never tip the container on soft ground or at an angle. WARNING! Danger of flying objects.
- Page 15 SCOPE OF DELIVERY 5. SCOPE OF DELIVERY The all-terrain mini tracked dumper with tipping body is delivered pre-assembled and in carefully packed packages. After removing all parts from the package, you should have: Pre-assembled device unit with tipping trough Operating instructions mounting kit 6.
- Page 16 ASSEMBLY...
- Page 17 FUNCTIONS AND CONTROLS 7. FUNCTIONS AND CONTROLS throttle (1) engine switch (2) steering lever right (3) clutch lever (4) steering lever left (5) ejector lever (6) gear lever (7) tipping trough (8) gearbox (9) caterpillar track (10) engine switch (2) The engine switch turns the ignition system on and off.
- Page 18 FUNCTIONS AND CONTROLS Right steering lever (3) This lever is operated to move to the right. gear lever (7) This lever controls the forward and backward movements of the machine. lever control valve (6) 1. Pull locking plate A upwards (direction of arrow) with your left hand to unlock the control valve lever.
- Page 19 COMMISSIONING 8. COMMISSIONING DANGER Danger to life due to improper commissioning! You may only carry out the work described in this chapter after you have read and understood the safety instructions. It concerns your personal safety! 8.1 Filling engine oil The machine is delivered without engine oil.
- Page 20 COMMISSIONING 3. Insert the filler plug back into the opening, but do not screw it tight. 4. Remove the filler screw again. 5. Check the oil level on the dipstick. The oil level must be between MIN and MAX (L and H). 6.
- Page 21 COMMISSIONING 8.3 Filling fuel DANGER Health and explosion hazards from combustion engines ■ The engine's exhaust gases contain poisonous carbon monoxide. Staying in an environment containing carbon monoxide can lead to unconsciousness and death. Do not run the engine in enclosed spaces. ■...
- Page 22 COMMISSIONING When refilling fuel, please note: ■ Turn off the engine and allow it to cool for at least 10 minutes before removing the fuel tank cap. ■ Keep the engine away from heat, sparks and flames. ■ Fill the fuel outdoors or in a well-ventilated area. ■...
- Page 23 OPERATION 9. OPERATION DANGER! Check that every nut and bolt is absolutely tight before using the mini dumper. The machine vibrates a lot during operation. Bolts that are not tightened properly can come loose and get lost, leading to dangerous situations! DANGER Do not start the engine in enclosed spaces.
- Page 24 OPERATION 8. Select the desired gear and slowly pull the clutch lever. If the gear does not engage immediately, slowly release the clutch lever and repeat the process. This will start the mini dumper moving. 9. Pull the throttle lever (1) to increase the speed accordingly. 10.
- Page 25 OPERATION 9.4 Raising and lowering the tipping trough You can raise and lower the tipping trough using the control valve lever (7). To lift, first unlock the control valve lever. After tipping is complete and before driving on, the trough must be secured again.
- Page 26 OPERATION 9.5 Operating instructions ■ Steering sensitivity increases in proportion to the speed and load of the machine: if the machine is unloaded, a light pressure on the lever is sufficient to produce a steering movement. If the machine is loaded, a slightly higher pressure is required. ■...
- Page 27 MAINTENANCE 10. MAINTENANCE Improper maintenance or failure to take care of or correct a problem can create a hazard during operation. Only operate machines that are regularly and properly maintained. Proper maintenance and lubrication will help keep the machine in perfect working order. All persons carrying out maintenance work on the mini dumper must be technically qualified and appropriately trained.
- Page 28 MAINTENANCE 10.2 Adjusting the clutch cable As the V-belts become worn, the response may change and proper operation may no longer be possible. In this case, the cable must be adjusted and the lever returned to its original position by operating the adjuster and adjusting the lock nut accordingly. 10.3 Setting up the control If the device is difficult to steer, the steering levers must be adjusted using the adjusting screw.
- Page 29 MAINTENANCE refill transmission oil The oil filler plug is located on the left side of the gearbox, directly below the brake rod. It is unscrewed using the same hexagon socket wrench as the oil control screw. Then you have to fill the transmission oil using a hose or a special pump. There is enough oil in there when oil runs out of the opening again.
- Page 30 MAINTENANCE 4. Secure screw B by carefully tightening lock nut A. 5. Return the tipping trough to its original position and secure it. Adjusting the tracks affects the brakes. Please proceed with great caution as an over- tightened track will result in loss of braking effect. A NOTICE If the adjustment screw no longer allows further adjustment, the crawler tracks should be replaced.
- Page 31 MAINTENANCE Danger of crushing! When removing or installing the chains, be careful not to trap your fingers between the chain and the wheel. 10.7 Engine maintenance For engine maintenance information, refer to the Engine Manual provided with your unit. This Engine Manual provides you with detailed information and a maintenance schedule to help you perform the appropriate tasks.
- Page 32 TRANSPORT 11. STORAGE DANGER Do not store the machine with fuel in an unventilated area where fuel vapors can come into contact with flames, sparks, pilot lights, or other sources of ignition. If the mini dumper is not used for more than 30 days, the following steps must be followed to store the device: 1.
- Page 33 TROUBLESHOOTING 12. TRANSPORT Before transporting the machine or storing it in an enclosed space, switch off the engine and allow it to cool down to avoid burns and to eliminate the risk of fire. It must also be ensured that people are not endangered by the machine tipping over or slipping or by machine parts flying up or down.
- Page 34 TECHNICAL DATA 13. TROUBLESHOOTING Caused remedy Disturbance Securely attach the spark plug spark plug connector removed connector to the spark plug Lack of fuel or old fuel Fill with clean, fresh gasoline Choke lever in choke The engine doesn'tstart Choke is not activated position slide fuel line blocked Clean the fuel line...
- Page 35 WARRANTY / GUARANTEE / CUSTOMER SERVICE are listed, then have your machine checked by a specialist. 14. TECHNICAL DATA Model GAMUL D5H drive motor 1 cylinder 4-stroke OHV engine 6.0 kW (at 3,600 rpm) Engine power, max. 270 cm³ displacement...
- Page 36 LUMAG guarantees impeccable quality and, without prejudice to the statutory warranty, provides a guarantee in the event of material or manufacturing defects. The guarantee for LUMAG products is 24 months for exclusively private use, and 12 months for commercial or professional use or rental, from the date of delivery.
- Page 37 Telephone: +49 / (0)8571 / 92 556-0 Fax: +49 / (0)8571 / 92 556-19 that the product Designation: MINI-TRACKED DUMPER Type designation: GAMUL D5H meets the essential protection requirements of the above-mentioned EC directives. Conformity is based on the following standards: EN ISO 12100:2010...
- Page 38 COMPONENTS OF THE MACHINE 17. COMPONENTS OF THE MACHINE / HYDRAULICS...
- Page 39 COMPONENTS OF THE MACHINE & HYDRAULIC DIAGRAM hydraulic diagram oil cylinder oil pump oil tank oil filter safety valve return valve...
- Page 40 LUMAG GmbH Rudolf-Diesel-Str. 1a D-84375 Kirchdorf am Inn Phone: + 49 (0)85 71 / 92 556 - 0 Fax: + 49 (0)85 71 / 92 556 - 19 www.lumag-maschinen.de Status: 06/2024 - GAMULD5H...
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