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Deye BOS-B Series Installation And Operation Instruction Manual
Deye BOS-B Series Installation And Operation Instruction Manual

Deye BOS-B Series Installation And Operation Instruction Manual

Lithium storage system

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Installation and Operation Instructions
LITHIUM STORAGE SYSTEM
BOS-B
Version:V1.1

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Summary of Contents for Deye BOS-B Series

  • Page 1 Installation and Operation Instructions LITHIUM STORAGE SYSTEM BOS-B Version:V1.1...
  • Page 2 CONTENT 1.Important information in the manual .................1 1.1 Scope ........................1 1.2 Description of BOS-B ..................1 1.3 Meaning of Symbols ..................2 1.4 General Safety Information ................4 1.5 Disclaimer ......................4 1.6 Installation environment ..................5 1.7 Quality Certificate .................... 6 1.8 Requirements for Installation Personnel ............6 2.
  • Page 3 Please observe the applicable local laws, regulations, and standards. Standards and legal provisions of other countries may be inconsistent with the provisions and specifications in this manual. In this case, please contact our after-sales service personnel, hotline: +86 0574 8612 0560, email: service-ess@deye.com.cn. 1.2 Description of BOS-B Model...
  • Page 4 1.3 Meaning of Symbols This manual contains the following types of warnings: Danger! It may cause an electric shock. Even when the equipment is disconnected from the power grid, the voltage-free state will have a time lag. Danger! If the instructions are not observed, death or severe injury may occur.
  • Page 5 • Store the battery module in a dry place within the temperature range specified in the data sheet. • Do not open, drill through or drop the battery cell or module. • Do not expose the battery cell or module to high temperatures. •...
  • Page 6 If there are any questions, please contact Deye after service. 1.5 Disclaimer DEYE ESS TECHNOLOGY CO., LTD shall not be liable for personal injury, property loss, product damage and subsequent losses under the following circumstances. • Failure to comply with the provisions of this manual.
  • Page 7 • Incorrect use of this product. • Unauthorized or unqualified personnel repair the product, disassembly the rack and perform other operations. • Use of unapproved spare parts. • Unauthorized modifications or technical changes to the product. 1.6 Installation environment • The battery energy storage system can only be installed and operated in an enclosed space. The working environment temperature range of BOS-B is -20℃~ 55℃, and the maximum humidity is 85%.
  • Page 8 • Used in medical devices. • Used as a UPS system. Minimum product installation distance The minimum distance to the surrounding building when the battery is installed is 100mm, and the minimum distance between the two products is 100mm. 1.7 Quality Certificate The quality certificate can be downloaded from www.deyeess.com.
  • Page 9 2. Safety 2.1 Safety rules To avoid property damage and personal injury, the following rules shall be followed when working on the hazardous live parts of the battery energy storage system: • It is available for use. • Ensure that it will not restart. •...
  • Page 10 • Do not expose the battery module to a corrosive environment (such as ammonia and salt). • The battery energy storage system shall be debugged no later than six months after delivery. 3. Transport to the end customers 3.1 Provisions on Shipping of Battery Modules: It is necessary to comply with the relevant regulations and provisions on roads for shipping lithium-ion products in the corresponding countries.
  • Page 11 During transportation, the battery storage rack may be damaged when it is installed with the battery module. The battery storage rack is not designed to be transported with the installed battery modules. Always transport the battery module and the battery rack separately. Once the battery module is installed, do not move the battery rack, and do not lift it by a lifting device.
  • Page 12 3.2 Storage Position of the battery packaging module The battery module can only be transported in an upright position. Please note that the battery rack may be very top-heavy. 4. Description and installation of BOS-B battery 4.1 Installation Precautions WARNING! Possible damage to the building due to static overload 1.The total weight of the battery storage system is 1850kg.
  • Page 13 14.3 kWh. It can support up to 15 battery modules in series. Its total energy can be expanded from 71.5(5×14.3) kWh to 214.5(15×14.3) kWh. 4.3 Technical Data Main Parameter Battery Type BOS-B215 Battery Module Energy ( kWh ) 14.3 Battery Module Nominal Voltage ( V ) 51.2 Battery Module Capacity ( Ah ) Module Weight Approximate ( kg )
  • Page 14 charge :0 ~ 55 0 ~ 35 Storage Temperature ( ℃ ) Thermal Management Smart fan cooling LCD Display SOC / Fault Code Yellow : Battery High Voltage Power On Status Indicator Red : Battery System Alarm Communication Port TCP / RS485 / CAN Communication With BMS Humidity 5% ~ 85%...
  • Page 15 4.5 Description of Battery Module Name Description ① Battery module positive pole (orange) ② COMM2 Connection position of battery module communication and power supply output ③ Battery module negative pole (black) ④ Ventilation and heat dissipation. COMM1 Connection position of battery module communication ⑤...
  • Page 16 4.6 Description of High-Voltage Control Box No. Name Description ① Ethernet Features not yet developed. PCS COM battery communication terminal: used to output ② PCS COM battery information to the inverter. Connection position with previous BOS-B-PDU-2 ③ IN COM communication input. Connection position with next BOS-B-PDU-2 communication ④...
  • Page 17 ⑰ PCS2+ Second PCS positive terminal connection position (orange). ⑱ PCS1- First PCS negative connection position (black). ⑲ PCS2- Second PCS negative connection position (black). ⑳ BMS upgrade port and storage expansion port. 4.7 Description of Battery Module in Rack 4.7.1 Battery Pack Description quantity...
  • Page 18 ② Screw Standard 4.7.3 Accessory Bag Description quantity...
  • Page 19 ① Pedestal Standard ② Standard ③ Footed glass Standard ④ Communication cable CAT5E FTP 24AWG black Standard 180 mm negative power cord of high-voltage control ⑤ Standard box UL 10269 1AWG black ⑥ Auxiliary power supply cable Standard The positive power cord of the high-voltage control ⑦...
  • Page 20 Definition of external interfaces on the front panel of the high voltage box Definition of PCS Definition of the communication Racks in parallel IN Racks in parallel OUT COMM1 interface interface BMS_CANL BMS_CANL BMS_CANH BMS_CANH YL_ZLA PCANH YL_ZLB PCANL Defines the external interface of a battery pack Definition of the battery module interface Comm1 Comm2...
  • Page 21 4.8 Assembly process Note: At least 4 installers are required to install the product. 1.Twist the base and the four cups together and place them on the ground to level. 2.Stack four battery packs from bottom to top. 3.Cover top and bottom. 4.After the first battery rack is installed, install the second battery rack 1 meter away from the first battery rack.
  • Page 22 Note: Please cut the corresponding gap according to the wiring harness placement needs. Connect cables correctly according to the figure. 4.9 Installation of the Battery Module to the Rack Insufficient or no grounding may cause an electric shock. Device malfunctions, and insufficient or no grounding may cause device damage and life-threatening electric shocks.
  • Page 23 4.9.1 Cable connection 1. Grounding description Connect one end of the ground cable to the cluster rack and the other end to the ground bar at the installation site. 4.9.2 Battery installation cable Description When connecting cables, observe the installation diagram and pay attention to the direction of the communication cables.
  • Page 24  The communication cable connecting one cluster battery rack to another cluster battery rack is the ⑬ communication cable in the accessory bag.  The power cable between a battery cluster and a battery cluster is the ⑪ cable. 4.10 Battery cluster connected to inverter For the Australian Market, an over-current protection and isolation device that isolates both positive and negative conductors simultaneously is required between the battery system and inverter.
  • Page 25 Battery cluster connected to inverter Notice: The length of the communication line between the inverter and the battery should not exceed 30m. Single battery cluster connected to inverter...
  • Page 26 Two battery clusters connected to the inverter...
  • Page 27 Three battery clusters connected to the inverter...
  • Page 28 4.11 System startup and shutdown Startup procedure After connecting the battery cables, press the air switch button on the high-voltage control box to turn OFF to ON. Press the start button and wait for the screen to light up. Complete boot Shutdown procedure Press the start button again and wait for the screen to go off.
  • Page 29 battery 4.12 How to view pack data using Bluetooth APP Scan QR code and download the Bluetooth APP. After downloading the APP, please follow the steps below to complete the operation. Step 1: Log into the APP and select “Local Mode”. Step 2: Select the device type ——Battery.
  • Page 30 Step 6: Except the Bluetooth Mode, Adding SN support Scan QR code. Step 7: User could also tap on“Eenter SN”to add SN. Step 8: Detailed information of the battery could be viewed in the Local Mode, such as BMS, Alarm and BMU etc.
  • Page 31 How to personalize the BOS-B name? Step a: Tap on the upper right corner can edit Nickname. Step b: Enter the new name and tap on “Confirm”. The interface will display the changed name...
  • Page 32 5. BOS-B’ fault description Different types of faults are below: Fault types Trigger conditions Charge over-current alarm Charge over-current protection Exceeding the parameter set value and set time (More than 168A, 2min; more than 200A, 5s; more Discharge than 224A, 2s) over-current alarm Discharge over-current...
  • Page 33 Excessive differential Exceeding the parameter set value and set time temperature alarm (>10℃, 2s) Excessive differential Exceeding the parameter set value and set time temperature (>15℃, 2s) protection Cell overvoltage alarm To maintain consistency, cut off the charging Cell overvoltage immediately when the full charge calibration rated protection voltage of 3.6V is reached.
  • Page 34 alarm Total voltage too high Exceeding the parameter set value and set time protection Total voltage too low Exceeding the parameter set value and set time alarm Total voltage too low Exceeding the parameter set value and set time protection Discharge relay Relay feedback information state adhesion adhesion...
  • Page 35 BMU lost BMU message not received for a long time Abnormal number of The number of BMU addresses is different from the number of set parameters 6.BOS-B screen displays the logic 1. After startup, the screen is on for 20 seconds and then off. Each time the touch screen is lit behind the scenes for 20 seconds, and then turned off until the next touch.
  • Page 36 ALARM_ID_SOUTH_CONNECTO F013 The BMU connector temperature is too high. R_OVER_TEMP_LEV_2 ALARM_ID_CHG_OVER_CUR_LE F014 Charging current fault ALARM_ID_DSG_OVER_CUR_LE F015 Discharge current fault F016 ALARM_ID_SOC_OVER_LEV_2 High SOC fault ALARM_ID_INSULATION_FAILUR F017 Insulation fault E_TWO ALARM_ID_HEAT_OVER_TEMP_ F018 The heating film is too high LEV_2 F019 ALARM_ID_SOC_LOW_LEV_2 The SOC is too low ALARM_ID_DSG_RELAY_ADHESI...
  • Page 37 ALARM_ID_CELL_VOLT_SAMPLE F037 Voltage collection fault _ERROR ALARM_ID_TEMP_SAMPLE_ERR F038 Temperature acquisition fault ALARM_ID_CURRENT_SAMPLE_ F039 Current acquisition fault ERROR ALARM_ID_CURRENT_MODULE F040 Current module fault _FAULT ALARM_ID_POS_RELAY_DRIVE_F F041 Total positive relay drive failure AULT ALARM_ID_CHG_RELAY_DRIVE_ F042 Charging relay drive failure FAULT ALARM_ID_DSG_RELAY_DRIVE_ F043 Discharge relay drive failure FAULT ALARM_ID_HEAT_RELAY_DRIVE...
  • Page 38 Note: For more information, please contact us. Email: service-ess@deye.com.cn, Service Hotline: +86 0574 8612 0560. 7. Maintenance and upgrade Warning! Improper decommissioning may cause damage to the equipment and/or battery inverter. Before maintenance, ensure that BOS-B is decommissioned according to relevant provisions.
  • Page 39 8. Disposal For details related to the disposal of battery modules, please contact us. Service Hotline: +86 0574 8612 0560, Email: service-ess@deye.com.cn. For more information, please visit http://deyeess.com.
  • Page 40 China Legal Statement The information contained in the document is the property of Deye ESS Technology Co., Ltd. D All information shall not be published in whole or in part without the written permission of Deye ESS Technology Co., Lt.

This manual is also suitable for:

Bos-b215