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Summary of Contents for Deye GE-F60-EU
- Page 1 Installation and Operation Installations High Voltage Battery GE-F60 Version: V1.2...
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Page 2: Table Of Contents
Table of contents All Rights Reserved ........................3 About This Manual ........................3 1 Safety Precautions ........................4 1.1 Personal Requirements ....................... 4 1.2 Electrical Safety ........................5 1.3 Battery Safety ........................6 1.4 Hoisting and Transportation ....................6 1.5 Installation and Wiring ......................6 1.6 Operation and Maintenance .................... - Page 3 5.2 Preparation before connection ..................33 5.4 Cable connection ......................34 5.4.1 Cable connections inside BESS ....................34 5.4.2 Auxiliary power supply ......................37 5.4.3 Cable connection between BESS ...................40 5.4.4 Cable connection between the inverter and BESS ............... 41 5.5 Operation after cable connection ..................42 5.6 Battery Connection ......................
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Page 4: All Rights Reserved
Software Licenses • It is prohibited to use data contained in firmware or software developed by Deye ESS, in part or in full, for commercial purposes by any means. • It is prohibited to perform reverse engineering, cracking, or any other operations that compromise the original program design of the software developed by Deye ESS. -
Page 5: Safety Precautions
Symbol Explanations To ensure the safety of the users and their properties when they use the product and to make sure that the product is used in an optimal and efficient manner, this manual provides users with the relevant safety information highlighted by the following symbols. Below is a list of symbols used in this manual. -
Page 6: Electrical Safety
1.2 Electrical Safety Danger! • Touching the power grid or the contact points and terminals in the devices connected to the power grid may lead to electric shock! All circuit connectors must be disconnected during maintenance. • The battery side or the power grid side may generate voltage. Always use a standard voltmeter to ensure that there is no voltage before touching. -
Page 7: Battery Safety
• Do not store batteries with inflammable and explosive materials. This may cause product damage or property loss. Maintain the battery according to this manual. Deye ESS is not responsible for insurance and claims if maintenance is not performed in accordance with this manual. -
Page 8: Disposal Of Waste
GE-F60 lithium iron phosphate battery the new energy storage products developed and produced by DEYE ESS, which can be used to support the reliable power supply of various equipment and systems. The GE-F60 is particularly suitable for high-rate cyclic charging and discharging scenarios. -
Page 9: External Design
2.2 External Design Cabinet Appearance ① Indicator light: When the green light comes ⑤ Water outlet: External incoming water and on, the BESS is Run. When the red light comes air conditioning condensed water. on, the BESS gives an alarm. ②... -
Page 10: Air-Conditioner Design
3.3 Air-conditioner Design System built-in air conditioner cooling The air conditioning system uses air cooled air conditioner, keep the BESS at a constant temperature. Energy storage Air Conditioning Model： DY-CNA20-BP Rated Voltage: AC 220V-240V Rated Frequency 50/60Hz Rated Cooling Capacity: 2100W Rated Heating Capacity: 1650W... -
Page 11: Internal Design
3.4 Internal Design 3.4.1 Internal Equipment ①Air conditioner Cooling the BESS. When the BESS is detected to be on fire, aerosol ②Travel switch is emitted to extinguish the fire. Check whether the BESS’s door is closed. A device used to detect smoke in a fire and sound ③Smoke detector an alarm when smoke is detected. - Page 12 ①Fan Emission of combustible gas Detect combustible gases and notify ②Combustible gas sensor aerosol fire suppression systems ③Serial relay Control system ④Terminal line For connecting cables ⑤Switching Mode Power Supply Power source Detect combustible gases and notify ⑥Combustible gas sensor aerosol fire suppression systems ⑦Miniature circuit breaker Controlled power-on and power-off...
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Page 13: Battery Introduction
3.4.2 Battery Introduction Battery Module Battery Type LiFePO4(LFP) Nominal Voltage 51.2Vdc Rated Capacity 100Ah Rated Energy 5.12kWh Nominal Charge/Discharge Current 100A Peak. Discharge Current 125A Charge Temperature 0~55°C Discharge Temperature -20℃～55°C Storage Temperature 0℃～35°C Ingress Protection IP20 Dimension (W/D/H) 440*570*133mm Weight Approximate 45kg... - Page 14 Detection of aerosol concentrations in the ①Aerosol sensor Provides electrical energy storage and ②Battery module output ③CCS Cells Contact System ④Vent hole Heat dissipation ⑤Battery Negative- ⑥Battery Positive+ ⑦Fan Promote internal and external air flow ⑧BMU Battery monitoring Power Distribution Unit Operating Voltage 120～750Vdc Nominal Charge/Discharge Current...
- Page 15 Connection position of the common negative pole of the ①B- battery Connection position of the common positive pole of the battery ②B+ Used to manually control the connection between the battery ③Air switch rack and external devices ④ALRM light indicator Battery system fault alarm indicator ⑤HV light indicator High-voltage hazard indicator...
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Page 16: Indicator Light Design
3.4.3 Indicator light Design Indicator light: When the green light comes on, the BESS is Run. When the red light comes on, the BESS gives an alarm. 1. The following faults trigger either level 2 fault. The cabinet ALARM red light is on, the external ALARM light is on, and the RUN indicator is off. - Page 17 Internal CAN Abnormal Mot total High SOC fault communication fails pressure collection Abnormal Temperature Cell temperature low PCS CAN collection of the BMS voltage fault Communication fails connector Abnormal Temperature Pre-charge resistance Abnormal PCS RS485 collection of the BMU temperature too high communication connector Abnormal external...
- Page 18 Indicator: Steady yellow indicates that PDU is working properly and the battery power circuit is closed. When the red light is on, PDU gives an alarm. The following faults trigger any level 2 fault, the battery ALARM red light is on, the PDU ALARM light is on, and the HV indicator is off.
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Page 19: Transport And Storage
Total voltage too high Voltage acquisition 50 Current acquisition fault fault fault Temperature Total voltage too high Detect temperature fault exceedance fault acquisition fault 3 Transport and storage 3.1 Transportation 1 Preventive Measures Failure to ship and store products in accordance with the requirements of this manual may void the warranty. -
Page 20: Storage Requirement
Class 9 Miscellaneous Dangerous Goods and UN Identification Label 3.3 Storage requirement • During the rainy season to prevent possible condensation or its bottom being soaked by rain. • BESS should be stored on higher ground. Raise container bases based on site conditions. The specific height should be reasonably determined according to the geological and meteorological conditions of the site. -
Page 21: Mechanical Installation
4 Mechanical Installation 4.1 Inspection Before Installation 4.1.1 Open the package i. Find a claw hammer(or flat head screwdriver) to pry open the nail (refer to the following picture to operate). ii. Pry it open and hammer it flat. - Page 22 iii. First, pry out all the nails, then disassemble the top plate, and disassemble the surrounding plate. iv. Unscrew the two forklift protection plates at the bottom of the cabinet.
- Page 23 v. Unscrew the front and back four fixing screws, you can use the forklift truck transport.
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Page 24: Deliverables Inspection
4.1.2 Deliverables Inspection Check whether deliverables are complete against the packing list. -
Page 25: Product Inspection
4.1.3 Product Inspection Check BESS and internal equipment for damage. If you find any problems or have any questions, please contact the agency or Deye ESS. 4.2 Installation Environment • The environment around the installation site should be dry and well-ventilated. -
Page 26: Installation Spacing Requirement
Foundation laying drawing（Unit: mm） Notice! : The dregs excavated during the foundation construction should be removed immediately to avoid affecting the hoisting in the later stage. 4.3 Installation Spacing Requirement Installation spacing drawing（Unit: mm）... -
Page 27: Installation Of Inverters And Bess
4.4 Installation of inverters and BESS First remove the M12 screws on the BESS with the wrench of the M12 and install the inverter rack on the BESS. Second fix the inverter on the rack, and drive three screws on each side with a phillips screwdriver to complete the installation. -
Page 28: Transportation And Lifting
4.5 Transportation and lifting 4.5.1 Transportation Forklift Transport If the installation site is flat, use a forklift to move the equipment. The bottom of the machine has a special forklift transport fork hole. A forklift with a rated load of more than 1500kg should be used. - Page 29 Wooden case should be placed face up ① Fragile ② Product should be stored against moisture ③ Prohibit to turn over product packaging during operation ④ Prohibit to stack ⑤ Center of gravity location ⑥ Forklift safety precautions ⑦ Product information ⑧...
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Page 30: Hoisting Equipment
If a forklift is used, the following requirements must be met: The forklift should be equipped with sufficient load capacity. The foot length of a forklift truck should meet the equipment requirements. Caution! : Heavy unbalanced load when lifted REFER TO MARKINGS FOR CENTER OF GRAVITY LOCATION Notice! 1. -
Page 31: Hoisting
• The strength of the sling used should be able to withstand the weight of the devices. • Ensure that all sling connections are safe and reliable, and that the lengths of the slings connected to the corner fittings are equal. •... -
Page 32: Fixing Methods
4.6 Fixing Methods Fixed by L-angle steel The following figure shows the positions for fixing the cabinet bottom using L-shaped Angle steel. -
Page 33: Electrical Connection
Fix the L-shaped Angle steel to the cabinet first, and then drive the expansion screws to fix the ground. Use screws (M10*30) with torque (30N·m) above and use expansion screw(M12*80) to fix the bolt angle. Due to the uncertainty of drilling accuracy and bit material, it is recommended to choose a drill bit from φ16.5 to φ17. -
Page 34: Preparation Before Connection
5.2 Preparation before connection Installation preparation tool Item Name and Graphics Hydraulic pliers Torque screwdriver Wire stripper Installation tool Torque wrench Multimeter Heat gun Safety shoes Goggles Safety gloves Protective tools Protective clothing Opening mode Opening procedure 1. Locked State 2. -
Page 35: Cable Connection
Caution! : Please take care to lift this part when closing the door. 5.4 Cable connection 5.4.1 Cable connections inside BESS Power cable connection: The 215mm power cord of battery module is used to connect the battery module to the battery module, and the 140mm positive power cord of PDU is used to connect the battery module to the PDU. - Page 36 Danger! Wrong connection mode: Please do not connect as follows!
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Page 38: Auxiliary Power Supply
5.4.2 Auxiliary power supply Ground wire requirements＞12AWG Live wire and Neutral wire requirements 1 BESS≥12AWG 2 BESSs≥10AWG 3 BESSs≥8AWG 4 BESSs≥7AWG 5 BESSs≥6AWG 6 BESSs≥5AWG Lighting protection communication use Connected to external device communication cable (ECOM Cable 5.0) - Page 39 Auxiliary distribution diagram...
- Page 40 Auxiliary power supply diagram...
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Page 41: Cable Connection Between Bess
It is recommended that each BESS be connected to power distribution separately. If the power distribution is not connected separately, follow the method recommended by Deye ESS. (Note: Other cables are also connected, which is not shown in the drawing) -
Page 42: Cable Connection Between The Inverter And Bess
5.4.4 Cable connection between the inverter and BESS 1. If the BESS is connected in parallel, open the cabinet door and connect according to the following figure. The negative copper bar is connected to the PDU P- and the negative electrode of the inverter. -
Page 43: Operation After Cable Connection
5.5 Operation after cable connection When all electrical connections are complete, check the wiring thoroughly and carefully. In addition, you need to do the following: • Check all air intakes and outlets for blockage. • Seal the gap around the cable inlet hole. Warning! •... -
Page 44: Power-On Procedure
6.1 Power-on procedure After the cables are connected, Turn on the Miniature circuit breaker of MASTER, CONTROL, HVAC in turn. Open the Air switch Press the Start button to turn on the PDU. Open the miniature circuit breaker of the BMS 6.2 Power-off procedure First turn off the miniature circuit breaker of the BMS Press the Start button to turn off the PDU. -
Page 45: Unplanned (Emergency) Shut Down
6.3 Unplanned (emergency) shut down Fire incidents: Contact your local fire professional. Unplanned downtime (downtime due to failure) : Contact Deye ESS. 7 Fire Suppression system 7.1 Fire Suppression equipment Caution! The battery is equipped with fire suppression equipment General rules: Please comply with the fire laws and regulations of the country/region where the project is located. -
Page 46: Fire Suppression Water Pipe System
7.1.2 Fire suppression water pipe system Notice!： The temperature inside the BESS reaches 68 ℃, and the red thermosensitive glass ball on the fire suppression water pipe explodes to spray water, fire suppression and cool the BESS Notice!：The recommended outer diameter of the water pipe to be installed is 1.315in and the inner diameter is 1.049in. -
Page 47: Exhaust System
Multiply cabinet installation When installing multiple cabinets, you are advised to install an extension pipe (the length is based on customer requirements). Then, install Tee-junction connectors, connect them to adjacent cabinets. Finally connect the water source (water source direction according to customer demand). Danger!: If the fire is too large, flee as soon as possible and call the fire police. -
Page 48: Troubleshooting
8 Troubleshooting To determine the status of the battery system, users must use additional battery status monitoring software to examine the protection mode. Refer to the installation manual about using the monitoring software. Once the user knows the protection mode, refer to the following sections for solutions. Fault Generation Fault Type Possible Causes... -
Page 49: Inspection, Cleaning And Maintenance
Discharge low The minimum cell The battery ambient temperature temperature is Same as above. temperature is too low. protection less than -20◦C 9. Inspection, cleaning and maintenance. 9.1 Basic Information The battery is not fully charged. It is recommended to complete the installation within 3 months after the arrival of goods. - Page 50 Check whether the sealing strip is fixed properly. Check whether there are foreign objects, dust, dirt, and condensed Inside the BESS water inside the BESS. Check the temperature of the radiator and the amount of dust Air inlet and outlet accumulated.
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Page 51: Battery Maintenance
9.3 Battery Maintenance Below is the recommended maintenance cycle. The actual maintenance cycle should be adjusted according to the specific installation environment of this product. In sandy or dusty environments, it is necessary to shorten the maintenance cycle and increase the frequency of maintenance. Once every six months Inspection item Inspection method... - Page 52 After the maintenance is complete, clean the tools and materials in time, and check whether metal objects remain inside or on the top of the product. If you have any questions about the operation and maintenance of this product, please contact Deye ESS customer Service center, do not operate without authorization.
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Page 53: Disassembly And Installation
9.4 Disassembly and installation If the battery pack or PDU is faulty, follow the steps below to disassembly and installation it. 9.4.1 Disassemble and install the battery pack Step1 Turn off all power. Refer to 6.2 Power-off Procedure. Step 2 Disassemble all cables. - Page 54 i. Unscrew the air duct to disassemble it ii. Unscrew the battery pack and then disassemble the battery pack. After repair, reinstall the battery pack and fix it with screws. Then install the smoke detector, heat detector and air duct to complete the installation.
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Page 55: Disassemble And Install The Pdu
9.4.2 Disassemble and install the PDU Step1 Turn off all power. Refer to 6.2 Power-off Procedure. Step 2 Disassemble all cables. Step 3 i. Disassemble the metal cover ii. Disassemble the transparent partition iii. Disassemble cables connecting the bronze... - Page 56 iv. Disassemble bronze and insulation columns vi. Unscrew the PDU to disassemble the PDU. After the repair is complete, re-screw the screw to complete the installation.
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Page 57: Upgrade
10 Upgrade 10.1 USB Upgrade USB only supports USB flash drives with FAT32 file system format. In addition, there is a fixed folder name for storing upgrade files inside the U disk, the upgrade files must be placed in the first level of the directory folder: upgrade inside. At the same time, it is suggested that it is best to keep only the bin files that need to be ... - Page 58 Step 3. If the system upgrade is successful, the lower right corner will prompt green success, and if it fails, it will prompt red failure. 2. Upgrade a single PACK Step 1. After successfully connecting to the host computer, select "Firmware - Browse - Upgrade File"...
- Page 59 Step 2.Select the upgrade pack number, if there is "0x" in "Device Address", enter the corresponding hexadecimal number, such as upgrading Pack No. 29, enter 1D; if there is no "0x" in "Device Address", enter the corresponding decimal number No., if you upgrade Pack No. 25, enter 25. Step 3.
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Page 60: Pcs Upgrade
10.3 PCS Upgrade Step1. Open the website https://pv.inteless.com/plants, enter the account number and password. Step2.In the device list-inverter list, enter the collector serial number to find the target collector. - Page 61 Step3. Select the target device and click Remote Upgrade. Step4. Select "Energy Storage Machine/BMS" for the firmware type, select the firmware version provided by the technician, and click OK to start the upgrade.
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Page 62: Battery Recycling
11. Battery recycling When the equipment or internal equipment reaches the end of its service life, it cannot be disposed of together with domestic waste. Some internal components can be recycled, and some components will cause environmental pollution. 11.1 Recovery process and steps of cathode materials Aluminum foil as collector is amphoteric metal. -
Page 63: Appendix
12.2 Contact Information For more information on battery module handling, please contact us. Service hotline :+86 0574 8612 0560, Email :service-ess@deye.com.cn For more information, visit http://deyeess.com. Comply with the regulations on waste battery disposal. Stop using the damaged battery immediately.
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