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Magnum Industrial MI-53200 Manual

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MODEL NO.: MI-53200
OPERATING MANUAL

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Summary of Contents for Magnum Industrial MI-53200

  • Page 1 MODEL NO.: MI-53200 OPERATING MANUAL...
  • Page 2 RULES FOR SAFE OPERATION 1. Do not operate the saw when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness. 2. The working area should be well lit, clean and free of debris. 3.
  • Page 3 22. Make sure that switch is in “OFF” position before plugging in the power cord. 23. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong. 24.
  • Page 4 UNPACKING AND CLEANING Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surface. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.
  • Page 5 HARDWARE BAG SCREW DRIVER 1 PCS WRENCH 11/13, 12/14, 21/23 3 PCS ALLEN KEY 2 PCS KEY FOR SWITCH 1 PCS FOOT PAD WASHERS AND SCREWS 4 PCS KNOB 1 PCS SCREWS 12 PCS WASHERS 12 PCS SCREWS 16 PCS WASHERS 18 PCS HOSE CLAMP 2”...
  • Page 6 ATTACHING STAND TO THE MACHINE 1. Assemble the stand first. With 16 shoulder bolts, washers and hex nuts, begin assembling one end of stand by attaching 1 short shelf and 1 long brace to legs. 2. Assemble he opposite side of the stand the same way as described in step 1. Then use the 2 short shelves and 2 long braces to join both assembled ends and complete the stand then upside down complete stand in leveling place tighten all nuts.
  • Page 7 ATTACHING THE OVERARM ELEVATING HAND WHEEL 1. Fasten the elevating handle wheel knob to the elevating wheel (A). 2. Adjust cable hanger to “B” position. 3. Remove the screws located on back side of dust bracket, assemble the dust chute to dust bracket (C). 4.
  • Page 8 ADJUSTING TABLE TOP PARALLEL TO TRACK-ARM For accurate work the track-arm must be parallel to the table top at all points. To check and adjust: 1. Move the motor and cutter head assembly to the vertical position. Position saw arbor (A), so that it is approximately in the center of the front table board.
  • Page 9 BLADE GUARD AND ANTIKICKBACK DEVICE 1. Remove the outer blade guard. 2. Remove arbor nut and outer blade flange. 3. Install blade on the saw arbor with teeth of blade pointing downward when viewed from front of saw, and thread the arbor nut onto the arbor. 4.
  • Page 10 CUTTER HEAD RETURN SPRING 1. Return the cutter head assembly to rear track arm. 2. Attach eyelet (H) of cable assembly (C) to cutter head screw (E). 3. NOTE: To prevent premature wear of return reel cable, position the return reel so that the cable does not rub against the wall of the return reel.
  • Page 11 UNAUTHORIZED START-UP OR USAGE, REMOVE THE LOCK KEY(C) AND STORE IT IN A SAFE PLACE, OUT OF THE REACH OF CHILDREN, WHENEVER THE SAW IS NOT IN USE. Every Radial Arm Saw is thoroughly tested, inspected and accurately aligned before leaving the factory and, when delivered, is ready for operation after it is assembled.
  • Page 12 ADJUSTING BALL BEARINGS AGAINST TRACK RAILS WARNING DISCONNECT MACHINE FROM POWER SOURCE After extended use “play” may develop between yoke and bearing carriage. To reduce “play”: 1. Locked yoke in place. 2. Remove end plate (D) from track arm. 3. Loosen screws (A,B) and adjust screw (C) until bearing tough track rails, tighten the screws (A,B). 4.
  • Page 13 6. If an adjustment is necessary, loosen index lock handle (D). 7. Loosen the nuts (F) and adjust the cutter head screws (E), until blade (C) travels parallel to square (A). The tighten index lock handle (D). 8. Slide cutting-head the entire length of track arm check blade (C) travels parallel to the square (A) again.
  • Page 14 5. Place a square (C) on the table and against the saw blade, as shown, and check to see if the blade is square with the table. NOTE: The square shown rest between two teeth of the saw blade. 6. If an adjustment is necessary, make certain bevel clamp hand (B) is tight. Loosen nuts (D), adjust screws (E) until the blade square to table.
  • Page 15 CUTTING INTO TABLE BOARDS 1. Assemble table boards (A), and fence (B) as shown and secure in place with table clamps (C). 2. Return cutting-head (D) to rear of track arm (E), and tighten cutting-head clamp knob (G). Make sure switch (H) is in the “OFF”...
  • Page 16 FENCE POSITION 1. A position for 3” capacity 2. B position for 1” capacity 3. C position for in ripping 4. D position for out ripping POSITIVE STOP BEVEL INDEX Bevel index knob (A), provides a positive stop when positioning the saw blade at zero, 45∘, and 90∘left, on the bevel scale (C).
  • Page 17 tighten bevel clamp handle (B). For saw blade angle between positive stop, set blade at desired angle on bevel scale (C) and tighten bevel clamp handle (B). DANGER WHEN YOU USE 45∘OR 90∘BEVEL CUT, YOU NEED TO ADJUST STOP PIN IN 45∘(A)OR 90∘(B) GROOVES POSITION AS SHOW; OTHERWISE IT WILL CAUSE SERIOUS INJUERY.
  • Page 18 ANTI-KICKBACK FINGERS During ripping operations, the splitter (A), must ride in the saw kerf and anti-kickback fingers (B) should be touching the workpiece to prevent kickback. 1. Set the saw up in the ripping position with the blade guard lowered on the in-feed side to act as a hold down.
  • Page 19 MACHINE USE MITER CUTTING Miter cutting is similar to cross-cutting except the workpiece is cut off at an angle (up to 45∘right or left) rather than being cut off square. The settings and operation are performed in the same manner as crosscutting except that the track arm is first positioned to the desired angle on the miter scale before it is clamped in place.
  • Page 20 !WARNING THE MATERIAL MUST NEVER BE FEED INTO THE OUTFEED END OF THE BLADE GUARD. OUT-RIPPING Out-ripping involves all of the general conditions stated above. The yoke is clamped at right angle to the track arm with the blade guard facing the front of the machine. The cutting-head is positioned on the out-rip scale to the desired setting and clamped in position.
  • Page 21 PARTS LIST FOR MI-53200 (A)
  • Page 22 PARTS LIST FOR MI-53200 (A) PARTS NO. DESCRIPTION SPECIFICATION Q'ty MI-53200-A01 Wood table MI-53200-A03 Wood table ( Wide ) MI-53200-A04 Main table MI-53200-A05 Cap screw M8*1.25P*30L MI-53200-A06 Washer 8.2*16*1t MI-53200-A07 Hex screw M8*1.25P*16L MI-53200-A08 CAM bushing MI-53200-A09 Stop MI-53200-A10 Stop holder...
  • Page 23 PARTS LIST FOR MI-53200 (B)
  • Page 24 PARTS LIST FOR MI-53200 (B) PARTS NO. DESCRIPTION SPECIFICATION Q'ty MI-53200-B01 Cap screw M8*1.25P*16L MI-53200-B02 Washer 8*30*3t MI-53200-B03 Hand wheel MI-53200-B04 Bearing 51102(-15*28*9t) MI-53200-B05 Set screw M6*1.0P*6L MI-53200-B06 Upper cover MI-53200-B07 Column MI-53200-B08 Handle set MI-53200-B08.1 Screw MI-53200-B08.2 Handle MI-53200-B08.3 Hex nut 3/8-16UNC "...
  • Page 25 PARTS LIST FOR MI-53200 (C)
  • Page 26 PARTS LIST FOR MI-53200 ( C ) PARTS NO. DESCRIPTION SPECIFICATION Q'ty MI-53200-C01 Cap screw M6*1.0P*10L MI-53200-C02 Arm front cover MI-53200-C03 Front suspension piece MI-53200-C04 MI-53200-C05 Cap screw M5*0.8P*25L MI-53200-C06 Rail beam MI-53200-C07 Knob M8*1.25P*19L MI-53200-C08 Spring wasehr MI-53200-C09 Depth bar holder...
  • Page 27 PARTS LIST FOR MI-53200 (D)
  • Page 28 PARTS LIST FOR MI-53200 ( D ) PARTS NO. DESCRIPTION SPECIFICATION Q'ty MI-53200-D01 Hex screw M12*1.75P*50L MI-53200-D02 Spring washer MI-53200-D03 Washer 12*23*2t MI-53200-D04 Washer 10*20*2.0t MI-53200-D05 Bearing 6201-2RS MI-53200-D06 Bearing holder MI-53200-D07 Hex screw M6*1.0P*20L MI-53200-D08 Cap screw M6*1.0P*10L MI-53200-D09...
  • Page 29 PARTS LIST FOR MI-53200 ( D ) PARTS NO. DESCRIPTION SPECIFICATION Q'ty MI-53200-D37 Round head screw M8*1.25P*12L MI-53200-D38 Hex nut M6*1.0P MI-53200-D39 Set screw M5*1.0P*30L MI-53200-D40 On/Off switch cover MI-53200-D41 Handle base MI-53200-D42 position lock knob MI-53200-D43 position lock collar...
  • Page 30 PARTS LIST FOR MI-53200 (E)
  • Page 31 PARTS LIST FOR MI-53200 ( E ) PARTS NO. DESCRIPTION SPECIFICATION Q'ty MI-53200-E01 Screw MI-53200-E02 Outer blade guard MI-53200-E03 MI-53200-E04 Cap screw M6*1.0P*45L MI-53200-E05 Chute guard-left MI-53200-E06 Clamp MI-53200-E07 Blade lock nut MI-53200-E08 Laser disc MI-53200-E09 Bushing MI-53200-E10 12 blade"...