Magnum Industrial MI-91600 Operating Manual
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Magnum Industrial MI-91600 Operating Manual

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MODEL NO.: MI-91600
OPERATING MANUAL

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Summary of Contents for Magnum Industrial MI-91600

  • Page 1 MODEL NO.: MI-91600 OPERATING MANUAL...

  • Page 2: Safety Rules

    SAFETY RULES WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE TOOL. Learn the tool’s application and limitations as well as the specific hazards peculiar to it. 2.

  • Page 3: Additional Safety Rules For Band Saws

    16. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 17. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the like. 18. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in.

  • Page 4: Grounding Instructions

    10. Made sure that the saw blade teeth point downward toward the table. 11. Adjust upper guide to just clear work piece. 12. Disconnect machine from the power source when making repairs. 13. Replace all guards after servicing. 14. Turn off band saw if the material is to be backed out of an uncompleted cut. 15.
  • Page 5 The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
  • Page 6 FIGURE 1 Grounding methods METAL SCREW GROUNDING COVER OF GROUNDED OUTLET BOX Note : In Canada, the use of a temporary adaptor is not permitted by the Canadian Electrical Code. ADAPTER GROUNDING GROUNDING MEANS T a b l e 1 Minimum gage for cord...
  • Page 7 Volta Total length of cord in feet 120V 25ft. 50ft. 100ft. 150ft. Ampere Rating 240V 50ft. 100ft. 200ft. 300ft. More More Than Than Recommended...
  • Page 9 Quick release / blade tensioning Lifting the quick release handle to release blade tension. Remove blade and replace with new one. Turn down the handle to tighten blade. Turn the handle clockwise to minor tighten blade tension and counterclockwise to release blade tension. A blade under tension may also pull drive wheel out of alignment.
  • Page 10 Adjusting lower blade support bearing The lower bearing adjustments are similar to the upper bearing adjustments. The blade support bearing (A) should be adjusted so it almost touches the back of the saw blade. To adjust, loosen hex screw (B) and slide bracket in or out until the adjustment is correct.
  • Page 11 Table.Stop.Adjustment An adjustable table stop allows the table to easily return to 90˚ after tilting. To.set.the.table.stop.so.the.table.is.90˚.to.the.blade,. Blade do.these.steps: 1. Make sure the blade is correctly tensioned as described in the Blade.Tensioning. Square Table 2. DISCONNECT BANDSAW FROM POWER! Figure.1. Squaring table to blade. 3.

  • Page 12: Fence.alignment

    Table.Alignment To ensure cutting accuracy when the table is first installed, align the table so the miter slot is parallel to the bandsaw blade. This procedure works best with the largest blade that the machine accepts. To.align.the.miter.slot.parallel.to.the.bandsaw.blade,. do.these.steps: 1. Make sure the blade is correctly tracked and ten- sioned.

  • Page 13: Blade Changes

    Blade.Changes To.replace.the.blade,.do.these.steps: 1. DISCONNECT BANDSAW FROM POWER! 2. Release the tension lever. 3. Remove the table insert and the table pin. Adjust the upper and lower guide blocks away from the blade. 4. Open the upper and lower wheel covers and slide the blade off both wheels.

  • Page 14: Wheel Alignment

    Wheel.Alignment When wheels are aligned, or coplanar, the bandsaw cuts straighter, with much less vibration, heat, and blade wear because the blade is automatically balanced on the Parallel, Not Coplanar wheel. See Figure 5 to better understand coplanarity. Coplanar If your bandsaw develops tracking problems that can't be fixed by adjusting the upper wheel tracking knobs, then check the wheel alignment before taking any other steps.
  • Page 15 7. Tighten the blade, then check the wheels. (Coplanar wheels may pull out of alignment when the blade is tightened.) 8. When the wheels are coplanar, place a mark on each wheel where you held the straightedge. This assures repeated accuracy every time you adjust your wheels.
  • Page 16 INSTALL...
  • Page 18 ADJUSTMENTS ADJUSTING KNOB TABLE 90 ﾟ Shaft for 90°...
  • Page 19 FENCE BODY TABLE To level and adjust the height of the fence, loosen the bolt that hold the mounting brackets to the table, and raise or lower the front rails along the elongated holes in the mounting brackets. Level the fence, front and back as needed, and set the spacing between the bottom of the fence and the table to 1mm (approx.) as shown in image.

  • Page 20: Power Supply Requirement

    POWER SUPPLY REQUIREMENT Insufficient voltage from factory power source may affect the power output of the motor and the function of the controller. It is important to connect this machine to the correct voltage in the factory power source. Use only an independent power source. 3.7 CONNECT POWER SOURCE WIRES 1.

  • Page 21: Troubleshooting

    Troubleshooting ! WARNING Disconnect the machine from power source before proceeding with any troubleshooting! Failure to comply may cause serious injury! Description of Symptoms Possible Cause Corrective Action 1. Fuse blown or circuit 1. Replace fuse or reset breaker tripped circuit breaker 2.
  • Page 25 PARTS LIST FOR MI-91600 PARTS NO. DESCRIPTION PARTS NO. DESCRIPTION MI-91600-01 BODY MI-91600-50 V-BELT MI-91600-02 QUICK HANDLE BAR MI-91600-51 SET SCREW MI-91600-03 WASHER MI-91600-52 PULLEY MI-91600-04 UPPER WHEEL BRACKET MI-91600-53 PULLEY MI-91600-05 HEX BOLT MI-91600-54 MOTOR PULLEY MI-91600-06 UPPER WHEEL SHAFT...
  • Page 26 PARTS LIST FOR MI-91600 PARTS NO. DESCRIPTION PARTS NO. DESCRIPTION MI-91600-101 HEX BOLT MI-91600-F01 FENCE BODY MI-91600-103 FLAT WASHER MI-91600-F02 SOCKET HEAD SCREW 10*25 MI-91600-104 GUIDE BAR COVER MI-91600-F03 SOCKET HEAD SCREW 5*10 MI-91600-107 GUIDE BAR MI-91600-F04 FENCE BASE MI-91600-108...

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