Subscribe to Our Youtube Channel
Related Manuals for CAME GLS40AGS
Summary of Contents for CAME GLS40AGS
- Page 1 Automatic road barriers FA01738-EN GLS40AGS GLS40RGS GLS40ACS GLS40AX4 Italiano INSTALLATION MANUAL...
- Page 2 DEVICE MANUAL RELEASE Releasing the device may be dangerous for the user, if the boom fastening has been damaged or if the boom is no longer intact, as the result of an accident or installation error. In these cases, the tensioned springs no longer guarantee that the boom is balanced. The boom may suddenly rotate when being released. Manual release may cause the operator to move in an uncontrolled manner due to a mechanical fault or an imbalance.
- Page 3 • The product, in its original packaging supplied by the manufacturer, must only be transported in a closed environment (railway carriage, containers, closed vehicles). • If the product malfunctions, stop using it and contact customer services at https://www.came.com/global/en/contact-us or via the telephone number on the website.
- Page 4 DISMANTLING AND DISPOSAL CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies.
- Page 5 (**) The average product life specified should be understood purely as an indicative estimate. It applies to normal usage conditions and where the product has been installed and maintained in compliance with the instructions provided in the CAME technical manual. The average product life is also affected, including significantly, by other variables such as, but not limited to, climatic and environmental conditions.
- Page 6 Description of parts Barrier Cover Lever arm Gear motor with encoder Boom anchoring plate Power supply terminal board Intermediate plate Line fuse Fastening flange Anchoring plate Anti-shearing cover Anchoring bracket DIR/DXR photocell holes Boom profile end cap Lock for release Spring anchoring pin Cabinet 001G04060 Ø...
- Page 7 Terminal board for power supply to the control board Terminal board for connecting the keypad selector Motor fuse Terminal board for connecting the transponder selector switch Connector for CAME KEY* Terminal board associated with the RSE_1 connector for paired, alternate or Memory Roll card connector CRP connection...
- Page 8 Size max. 3800 Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm² Power supply 120 V AC 3G x 1.5 mm² 3G x 2.5 mm²...
- Page 9 INSTALLATION The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is installed. It is up to the installer to find the most suitable solution. In case of manual handling, have one person for every 20 kg that needs hoisting; for non-manual handling, use proper hoisting equipment in safe conditions. When the operator is being fixed in place, it may be unstable and overturn.
- Page 10 Fill the hole with soil around the concrete block. Remove the nuts from the screws. Thread the electrical cables into the tubes so that they protrude by about 1500 mm. Preparing the barrier...
- Page 11 Fastening the barrier...
- Page 12 Changing the boom opening direction Boom installation Insert the reinforcement inside the boom. Fix the flange and the intermediate plate to the boom. First install the LED strip (where applicable), ONLY THEN fix the flange and the intermediate plate. Tighten the screws using a torque wrench and a torque of 20 Nm.
- Page 13 Fix the boom to the anchoring plate. Tighten the screws using a torque wrench and a torque of 20 Nm. Cut the slot-cover profiles to the same size as the boom slot minus 10 millimetres. Insert the slot-cover profiles into the grooves on both sides of the boom. Fit the rubber end cap in position.
- Page 14 Choosing the hole for fixing the balance spring Passage width clearance (m) 2,00 < 2,25 2,25 < 2,75 2,75 < 3,25 3,25 < 3,50 3,50 < 3,8 Boom with LED strip Boom with LED strip and single skirt Boom with LED strip and swing rest Boom with single skirt Boom with swing rest Simple boom means the boom complete with slot cover, cap and rubber profile.
- Page 15 Assembling the balance spring Release the gearmotor. ① Hex-head screw M12 x 120 ② Position the boom vertically. Top spring attachment Lock the gearmotor ③ Bushing Ø13.8 4 5 6 Assemble the anchoring pin and fix it on the lever arm. ④...
- Page 16 Lubricate the spring when it is fully extended.
- Page 17 Balancing the boom Release the gearmotor. Lock the gearmotor Manually turn the spring to increase or reduce the traction. The boom should Check the proper working state of the spring. When the boom is vertical, the stabilise at 45°. spring is not taut. When the boom is horizontal, the spring is taut. Fasten the locknut.
- Page 18 Determining the travel end points with mechanical limit switches Check that the boom is parallel to the road surface when it is in the closed position and at about 89° when it is in the open position. Correct the boom’s horizontal position Release the gearmotor.
- Page 19 Correct the boom’s vertical position Release the gearmotor. Open the inspection hatch. Turn the mechanical stop until you reach the desired boom position. Fasten the mechanical stop with a locknut. Lock the gearmotor ~1° ~89°...
- Page 20 ELECTRICAL CONNECTIONS Passing the electrical cables Connect all wires and cables in compliance with the law. The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). Make sure that the moving mechanical parts are suitably far away from the wiring. Power supply Make sure the mains power supply is disconnected during all installation procedures.
- Page 21 Maximum capacity of contacts The total power of the outputs listed below must not exceed the maximum output power [Accessories] Device Output Power supply (V) Maximum power (W) Accessories 10 - 11 24 AC Flashing beacon 10 - E1 24 AC Passage-open warning light 10 - 5 24 AC...
- Page 22 Signalling devices Additional light It increases the light in the manoeuvring area. See function [F18]. Additional flashing beacon It flashes when the operator opens and closes. See function [F18]. Operator status warning light It notifies the user of the operator status. See function [F10].
- Page 23 DIR / DELTA-S photocells DIR / DELTA-S photocells Standard connection Connection with safety test Multiple photocell pairs can be connected. Multiple photocell pairs can be connected. See function [F5] Safety devices test. 10 11 E1 TS 1 3 3P 4 2 CX CY CZ 10 11 E1 TS 1 3 3P 4...
- Page 24 PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen < > buttons The <> buttons are used to perform the operations described below. Navigate the menu Increase or decrease values ENTER button...
- Page 25 CY input Associate a function with the CY input. OFF (Default) C1 = Reopen while closing (photocells) C4 = Obstacle standby (photocells) C5 = Immediate closure at the travel end during opening C7 = Reopen while closing (sensitive edges) C9 = Immediate closure at the travel end during opening with obstacle standby during closure C10 = Immediate closure during opening with obstacle standby during closure (NO contact) C11 = Immediate closure during opening with obstacle standby during closure (NC contact) C13 = Reopen while closing, with immediate closure once the obstruction has been removed, even if the boom is not in motion...
- Page 26 Sensor type Choose the type of access device. 1 = Keypad (Default) 0 = Transponder LED strip light management Choose the operating mode for the LED strip light. 0 = bi-colour LED strip light (default) 1 = White LED strip light Light E1 Choose the type of device connected to output E1.
- Page 27 Configure the connector connections on RSE1 and RSE2. If an RSE card – configured for paired connections – is plugged into the RSE_1 connector, use the RSE_2 connector for remote connection (CRP). In this case, a CAME KEY cannot be connected. 1 = Paired...
- Page 28 Pre-flashing Choose the type of manoeuvre that activates the flashing beacon in advance. Set how much earlier the flashing beacon is activated under the function [Pre-flashing time]. 0 = when opening and closing (Default) 1 = only when closing 2 = only when opening RSE speed Set the communication speed of the remote connection system on the RSE_1 and RSE_2 ports.
- Page 29 Remove user Remove one of the registered users. OFF (Default) No. 1 > 250 Use the arrows to choose the number associated with the user you want to remove. Alternatively, the control device associated with the user you want to remove can be activated. Press ENTER to confirm.
- Page 30 Manoeuvre counter View the number of total or partial operator manoeuvres (after maintenance). The number of manoeuvres is the number shown multiplied by 1000. Tot = total manoeuvres Manoeuvres performed since the operator was installed. Par = partial manoeuvres Under the [Par] parameter, press the ENTER key to reset the number of partial manoeuvres. [Clr] will appear on the screen to confirm deletion.
- Page 31 FINAL OPERATIONS...
- Page 32 PAIRED OPERATION Two connected operators are controlled with one command. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards, using the RSE_1 connector. Connect up the electrics for the devices and accessories. For information on connecting the electrics for the devices and accessories, please see the “ELECTRICAL CONNECTIONS”...
- Page 33 ALTERNATE OPERATION The first barrier opens, the vehicle passes, the first barrier closes, the second barrier opens, the vehicle passes and the second barrier closes. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards, using the RSE_1 connector. Connect up the electrics for the devices and accessories.
- Page 34 ONLY OPEN command (2-3) on barrier B OPEN-CLOSE command (2-7) on barrier A or B for emergency opening...
- Page 35 MCBF Models LT/LS Standard boom L = 4 m 1.500.000 Skirt -20% Mobile foot -20% Articulated joint -20% The MCBF value relates to the barrier only and does not refer to any applicable accessories. The GARD LS barrier has been designed to perform up to 1.5 million cycles. Thanks to its 24V DC motor, it is extremely reliable and requires very little maintenance.
- Page 36 The wire contact 2-4 (NO) is closed. The wire contact 2-7 (NO) is closed. AFFIX THE PRODUCT LABEL FROM THE BOX HERE CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso – Italy Tel. (+39) 0422 4940...
Need help?
Do you have a question about the GLS40AGS and is the answer not in the manual?
Questions and answers