TABLE OF CONTENTS DEVICE MANUAL RELEASE ..............................4 GENERAL PRECAUTIONS FOR INSTALLERS ........................5 Main points of danger for people............................6 DISMANTLING AND DISPOSAL ............................6 PRODUCT DATA AND INFORMATION ..........................7 Key ....................................7 Description ..................................7 Intended use ..................................7 Usage limitations ................................
DEVICE MANUAL RELEASE Releasing the device may be dangerous for the user, if the boom fastening has been damaged or if the boom is no longer intact, as the result of an accident or installation error. In these cases, the tensioned springs no longer guarantee that the boom is balanced.
• The product, in its original packaging supplied by the manufacturer, must only be transported in a closed environment (railway carriage, containers, closed vehicles). • If the product malfunctions, stop using it and contact customer services at https://www.came.com/global/en/contact-us or via the telephone number on the website.
UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply follow these brief disposal guidelines: DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
Balance springs included. Intended use The ideal solution for access roads with heavy transit flows Any installation and/or use other than that specified in this manual is forbidden. Usage limitations MODELS GLT60AOS GLT60ROS GLT60ACS GLT60AX4 Max. net clearance width (m)
(**) The average product life specified should be understood purely as an indicative estimate. It applies to normal usage conditions and where the product has been installed and maintained in compliance with the instructions provided in the CAME technical manual. The average product life is also affected, including significantly, by other variables such as, but not limited to, climatic and environmental conditions (where present, see the MCBF table).
Description of parts Barrier Cover Mechanical stop for the boom adjustment Boom anchoring plate Lever arm Intermediate plate Gear motor with encoder Fastening flange Power supply terminal board DIR/DXR photocell holes Line fuse Lock for release Anchoring plate Cabinet Anchoring brackets Inspection hatch Spring anchoring pin Inspection-hatch lock...
Terminal board for power supply to the control board Terminal board for connecting the keypad selector Motor fuse Terminal board for connecting the transponder selector Connector for CAME KEY switch Memory Roll card connector Terminal board associated with the RSE_1 connector for...
Size max. 6500 Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm² Power supply 120 V AC 3G x 1.5 mm² 3G x 2.5 mm²...
Wind resistance The table shows the boom wind-load resistance. The value relates to the boom only and does not refer to any applicable accessories. Resistance class with reference to the EN 13241 standard. Do not leave the boom open for long periods of time when there are strong winds or in any case in areas that are prone to being windy.
INSTALLATION The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is installed. It is up to the installer to find the most suitable solution. In case of manual handling, have one person for every 20 kg that needs hoisting; for non-manual handling, use proper hoisting equipment in safe conditions.
Fit the anchoring plate in the iron cage. The tubes must pass through the existing holes. Cast cement into the foundation frame. The plate must be perfectly level and the screw threads completely above surface. Wait at least 24 hours for the cement to dry. Remove the foundation frame.
Boom installation Fix the flange and the intermediate plate to the boom. Cylindrical head screw M8x12 First install the LED strip (where applicable), ONLY THEN fix the flange and the intermediate plate. Tighten the screws using a torque wrench and a torque of 20 Nm. Fit the boom anchoring plate as shown in the figure.
Choosing the hole for fixing the balance spring Passage width clearance (m) 3,00 < 3,50 < 4,00 < 4,50 < 5,00 < 5,50 < 6,00 < 3,50 4,00 4,50 5,00 5,50 6,00 6,50 Boom Boom with anti-collision profile and LED strips Boom with anti-collision profile, LED strip and swing rest Boom with anti-collision profile, LED strip and skirt Boom with anti-collision profile, LED strip, skirt and swing...
Assembling the balance spring Hex-head screw M12 x 120 Release the gearmotor. ① Top spring attachment Position the boom vertically. ② Lock the gearmotor Bushing Ø13.8 ③ Assemble the anchoring pin and fix it on the lever arm. Washer M8 ④...
Balancing the boom Release the gearmotor. Fasten the locknut. Position the boom vertically. After releasing the gearmotor with the boom in the closed position, in some cases the boom may open. Lock the gearmotor Manually turn the spring to increase or reduce the traction. Check the proper working state of the spring.
Determining the travel end points with mechanical limit switches Check that the boom is parallel to the road surface when it is in the closed position and at about 89° when it is in the open position. Correct the boom’s horizontal position Release the gearmotor.
Correct the boom’s vertical position Release the gearmotor. Open the inspection hatch. Turn the mechanical stop until you reach the desired boom position. Fasten the mechanical stop with a locknut. Lock the gearmotor ~1° ~89°...
ELECTRICAL CONNECTIONS Passing the electrical cables Connect all wires and cables in compliance with the law. The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). Make sure that the moving mechanical parts are suitably far away from the wiring.
Power supply Make sure the mains power supply is disconnected during all installation procedures. Before working on the control panel, disconnect the mains power supply and remove the batteries, if any. Connecting to the electrical network Power supply output for accessories 24 V Line fuse The output normally delivers 24 V AC.
Command and control devices STOP button (NC contact) See the [F1 – Total stop] function. When the contact is being used, it must be activated during programming. Control device (NO contact) Open command When the [F6 – Hold-to-run] function is active, a control device must be set to OPEN. Control device (NO contact) Partial Opening command The contact must only be used for operators working in paired mode.
Signalling devices Flashing beacon or additional light Depending on configuration, it flashes when the operator opens and closes, or increases lighting in the manoeuvre area. See function [F18]. Operator status warning light (Passage-open warning light) It notifies the user of the operator status. See function [F10 - Passage-open warning light].
DXR / DLX photocells Standard connection Connection with safety test Multiple photocell pairs can be connected. For systems with multiple pairs of photocells, please see the manual for the relevant accessory. See function [F5] Safety devices test. 10 11 E1 TS 1 3 3P 4 2 CX CY CZ 10 11 E1 TS 1...
PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen < > buttons The <> buttons are used to perform the operations described below. Navigate the menu Increase or decrease values ENTER button...
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CX input Associate a function with the CX input. OFF (Default) C1 = Reopen while closing (photocells) C4 = Obstacle standby (photocells) C5 = Immediate closure at the travel end during opening C6 = Obstacle standby while closing (photocells). C7 = Reopen while closing (sensitive edges) C9 = Immediate closure at the travel end during opening with obstacle standby during closure C10 = Immediate closure during opening with obstacle standby during closure (NO contact) C11 = Immediate closure during opening with obstacle standby during closure (NC contact)
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Safety devices test Check that the photocells connected to the inputs are operating correctly, after each opening and closing command. OFF (Default) 1 = CX 2 = CY 3 = CX+CY 4 = CZ 5 = CX+CZ 6 = CY+CZ 7 = CX+CY+CZ Hold-to-run With the function active, the operator stops moving (opening or closing) when the control device is released.
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Light E1 Choose the type of device connected to output E1. OFF =Flashing beacon (Default) 1 = Cycle light The lamp stays on during the manoeuvre. This parameter does not appear if there [Automatic Close] function is deactivated. 2 = Courtesy lamp The light switches on when a manoeuvre starts and remains on once the manoeuvre has finished, for the time set under the function [F25 Courtesy time].
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Configure the connector connections on RSE1 and RSE2. If an RSE card – configured for paired connections – is plugged into the RSE_1 connector, use the RSE_2 connector for remote connection (CRP). In this case, a CAME KEY cannot be connected. 1 = Paired...
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CRP address Assign a unique identification code (CRP address) to the control board. 1 to 254 Configure maintenance Set the number of manoeuvres the operator can perform before a maintenance warning signal is generated. The warning is displayed as an [SEr] message and signalled by 3 + 3 flashes every hour on the device connected to the 10-5 output.
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Emergency battery operation Emergency function in the event of a power outage. Batteries required. OFF (Default) 1 = Immediate opening In the event of a power outage, the operator runs an opening command within 1 minute and all other commands are blocked until power is restored. New user Register up to a maximum of 250 users and assign a function to each one.
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Radio decoding Choose the type of radio coding for the transmitters enabled to control the operator. If you choose the type of radio coding for the transmitters [Rolling code] or [TW key block], any transmitters with a different type of radio coding saved previously will be deleted. 1 = All decoding (default) 2 = Rolling code 3 = TW key block...
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Manoeuvre counter View the number of total or partial operator manoeuvres (after maintenance). The number of manoeuvres is the number shown multiplied by 1000. The control panel regularly saves the number of manoeuvres automatically. In the event of an unexpected power outage, the number of manoeuvres last saved is restored.
PAIRED OPERATION Two connected operators are controlled with one command. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards, using the RSE_1 connector. Connect up the electrics for the devices and accessories. For information on connecting the electrics for the devices and accessories, please see the “ELECTRICAL CONNECTIONS”...
ALTERNATE OPERATION The first barrier opens, the vehicle passes, the first barrier closes, the second barrier opens, the vehicle passes and the second barrier closes. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards, using the RSE_1 connector. Connect up the electrics for the devices and accessories.
Operating modes ONLY OPEN command (2-3) on barrier A ONLY OPEN command (2-3) on barrier B OPEN-CLOSE command (2-7) on barrier A or B for emergency opening...
MCBF Models LT/LS Standard boom L = 4 m 1.500.000 Skirt -20% Mobile foot -20% Articulated joint -20% The MCBF value relates to the barrier only and does not refer to any applicable accessories. The GARD LT barrier has been designed to perform up to 1.5 million cycles. Thanks to its 24V DC motor, it is extremely reliable and requires very little maintenance.
ERROR MESSAGES Adjustment error Encoder failure error Service test failure error Operating time error Open release-hatch error Obstacle detected during closing Obstacle detected during opening The maximum number of obstacles detected consecutively has been exceeded No line voltage Serial communication error Incompatible transmitter error Open SLAVE-motor hatch error NOTICES...
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AFFIX THE PRODUCT LABEL FROM THE BOX HERE CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso - Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941...
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