CAME GLT60AOS Installation Manual
CAME GLT60AOS Installation Manual

CAME GLT60AOS Installation Manual

Automatic road barriers

Advertisement

Quick Links

Automatic road barriers
FA02059-EN
GLT60AOS
GLT60ROS
GLT60ACS
GLT60AX4
INSTALLATION MANUAL
EN
English

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GLT60AOS and is the answer not in the manual?

Questions and answers

Summary of Contents for CAME GLT60AOS

  • Page 1 Automatic road barriers FA02059-EN GLT60AOS GLT60ROS GLT60ACS GLT60AX4 INSTALLATION MANUAL English...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS DEVICE MANUAL RELEASE ..............................4 GENERAL PRECAUTIONS FOR INSTALLERS ........................5 Main points of danger for people............................6 DISMANTLING AND DISPOSAL ............................6 PRODUCT DATA AND INFORMATION ..........................7 Key ....................................7 Description ..................................7 Intended use ..................................7 Usage limitations ................................
  • Page 3 ALTERNATE OPERATION ..............................42 Electrical connections ..............................42 Programming .................................. 42 Saving users ................................... 42 Operating modes ................................43 MCBF ....................................44 ERROR MESSAGES ................................45 NOTICES ..................................45...
  • Page 4: Device Manual Release

    DEVICE MANUAL RELEASE Releasing the device may be dangerous for the user, if the boom fastening has been damaged or if the boom is no longer intact, as the result of an accident or installation error. In these cases, the tensioned springs no longer guarantee that the boom is balanced.
  • Page 5: General Precautions For Installers

    • The product, in its original packaging supplied by the manufacturer, must only be transported in a closed environment (railway carriage, containers, closed vehicles). • If the product malfunctions, stop using it and contact customer services at https://www.came.com/global/en/contact-us or via the telephone number on the website.
  • Page 6: Main Points Of Danger For People

    UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply follow these brief disposal guidelines: DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
  • Page 7: Product Data And Information

    Balance springs included. Intended use The ideal solution for access roads with heavy transit flows Any installation and/or use other than that specified in this manual is forbidden. Usage limitations MODELS GLT60AOS GLT60ROS GLT60ACS GLT60AX4 Max. net clearance width (m)
  • Page 8: Technical Data

    (**) The average product life specified should be understood purely as an indicative estimate. It applies to normal usage conditions and where the product has been installed and maintained in compliance with the instructions provided in the CAME technical manual. The average product life is also affected, including significantly, by other variables such as, but not limited to, climatic and environmental conditions (where present, see the MCBF table).
  • Page 9: Description Of Parts

    Description of parts Barrier Cover Mechanical stop for the boom adjustment Boom anchoring plate Lever arm Intermediate plate Gear motor with encoder Fastening flange Power supply terminal board DIR/DXR photocell holes Line fuse Lock for release Anchoring plate Cabinet Anchoring brackets Inspection hatch Spring anchoring pin Inspection-hatch lock...
  • Page 10: Control Board Zl392C

    Terminal board for power supply to the control board Terminal board for connecting the keypad selector Motor fuse Terminal board for connecting the transponder selector Connector for CAME KEY switch Memory Roll card connector Terminal board associated with the RSE_1 connector for...
  • Page 11: Size

    Size max. 6500 Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm² Power supply 120 V AC 3G x 1.5 mm² 3G x 2.5 mm²...
  • Page 12: Wind Resistance

    Wind resistance The table shows the boom wind-load resistance. The value relates to the boom only and does not refer to any applicable accessories. Resistance class with reference to the EN 13241 standard. Do not leave the boom open for long periods of time when there are strong winds or in any case in areas that are prone to being windy.
  • Page 13: Installation

    INSTALLATION The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is installed. It is up to the installer to find the most suitable solution. In case of manual handling, have one person for every 20 kg that needs hoisting; for non-manual handling, use proper hoisting equipment in safe conditions.
  • Page 14: Preparing The Barrier

    Fit the anchoring plate in the iron cage. The tubes must pass through the existing holes. Cast cement into the foundation frame. The plate must be perfectly level and the screw threads completely above surface. Wait at least 24 hours for the cement to dry. Remove the foundation frame.
  • Page 16: Fastening The Barrier

    Fastening the barrier Changing the boom opening direction Turn the transmission shaft as shown in the figure to change the boom opening direction.
  • Page 17: Boom Installation

    Boom installation Fix the flange and the intermediate plate to the boom. Cylindrical head screw M8x12 First install the LED strip (where applicable), ONLY THEN fix the flange and the intermediate plate. Tighten the screws using a torque wrench and a torque of 20 Nm. Fit the boom anchoring plate as shown in the figure.
  • Page 18: Choosing The Hole For Fixing The Balance Spring

    Choosing the hole for fixing the balance spring Passage width clearance (m) 3,00 < 3,50 < 4,00 < 4,50 < 5,00 < 5,50 < 6,00 < 3,50 4,00 4,50 5,00 5,50 6,00 6,50 Boom Boom with anti-collision profile and LED strips Boom with anti-collision profile, LED strip and swing rest Boom with anti-collision profile, LED strip and skirt Boom with anti-collision profile, LED strip, skirt and swing...
  • Page 19: Assembling The Balance Spring

    Assembling the balance spring Hex-head screw M12 x 120 Release the gearmotor. ① Top spring attachment Position the boom vertically. ② Lock the gearmotor Bushing Ø13.8 ③ Assemble the anchoring pin and fix it on the lever arm. Washer M8 ④...
  • Page 22: Balancing The Boom

    Balancing the boom Release the gearmotor. Fasten the locknut. Position the boom vertically. After releasing the gearmotor with the boom in the closed position, in some cases the boom may open. Lock the gearmotor Manually turn the spring to increase or reduce the traction. Check the proper working state of the spring.
  • Page 23: Determining The Travel End Points With Mechanical Limit Switches

    Determining the travel end points with mechanical limit switches Check that the boom is parallel to the road surface when it is in the closed position and at about 89° when it is in the open position. Correct the boom’s horizontal position Release the gearmotor.
  • Page 24: Correct The Boom's Vertical Position

    Correct the boom’s vertical position Release the gearmotor. Open the inspection hatch. Turn the mechanical stop until you reach the desired boom position. Fasten the mechanical stop with a locknut. Lock the gearmotor ~1° ~89°...
  • Page 25: Electrical Connections

    ELECTRICAL CONNECTIONS Passing the electrical cables Connect all wires and cables in compliance with the law. The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). Make sure that the moving mechanical parts are suitably far away from the wiring.
  • Page 26: Power Supply

    Power supply Make sure the mains power supply is disconnected during all installation procedures. Before working on the control panel, disconnect the mains power supply and remove the batteries, if any. Connecting to the electrical network Power supply output for accessories 24 V Line fuse The output normally delivers 24 V AC.
  • Page 27: Command And Control Devices

    Command and control devices STOP button (NC contact) See the [F1 – Total stop] function. When the contact is being used, it must be activated during programming. Control device (NO contact) Open command When the [F6 – Hold-to-run] function is active, a control device must be set to OPEN. Control device (NO contact) Partial Opening command The contact must only be used for operators working in paired mode.
  • Page 28: Signalling Devices

    Signalling devices Flashing beacon or additional light Depending on configuration, it flashes when the operator opens and closes, or increases lighting in the manoeuvre area. See function [F18]. Operator status warning light (Passage-open warning light) It notifies the user of the operator status. See function [F10 - Passage-open warning light].
  • Page 29: Connecting The Sma Module

    DXR / DLX photocells Standard connection Connection with safety test Multiple photocell pairs can be connected. For systems with multiple pairs of photocells, please see the manual for the relevant accessory. See function [F5] Safety devices test. 10 11 E1 TS 1 3 3P 4 2 CX CY CZ 10 11 E1 TS 1...
  • Page 30: Programming

    PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen < > buttons The <> buttons are used to perform the operations described below. Navigate the menu Increase or decrease values ENTER button...
  • Page 31 CX input Associate a function with the CX input. OFF (Default) C1 = Reopen while closing (photocells) C4 = Obstacle standby (photocells) C5 = Immediate closure at the travel end during opening C6 = Obstacle standby while closing (photocells). C7 = Reopen while closing (sensitive edges) C9 = Immediate closure at the travel end during opening with obstacle standby during closure C10 = Immediate closure during opening with obstacle standby during closure (NO contact) C11 = Immediate closure during opening with obstacle standby during closure (NC contact)
  • Page 32 Safety devices test Check that the photocells connected to the inputs are operating correctly, after each opening and closing command. OFF (Default) 1 = CX 2 = CY 3 = CX+CY 4 = CZ 5 = CX+CZ 6 = CY+CZ 7 = CX+CY+CZ Hold-to-run With the function active, the operator stops moving (opening or closing) when the control device is released.
  • Page 33 Light E1 Choose the type of device connected to output E1. OFF =Flashing beacon (Default) 1 = Cycle light The lamp stays on during the manoeuvre. This parameter does not appear if there [Automatic Close] function is deactivated. 2 = Courtesy lamp The light switches on when a manoeuvre starts and remains on once the manoeuvre has finished, for the time set under the function [F25 Courtesy time].
  • Page 34 Configure the connector connections on RSE1 and RSE2. If an RSE card – configured for paired connections – is plugged into the RSE_1 connector, use the RSE_2 connector for remote connection (CRP). In this case, a CAME KEY cannot be connected. 1 = Paired...
  • Page 35 CRP address Assign a unique identification code (CRP address) to the control board. 1 to 254 Configure maintenance Set the number of manoeuvres the operator can perform before a maintenance warning signal is generated. The warning is displayed as an [SEr] message and signalled by 3 + 3 flashes every hour on the device connected to the 10-5 output.
  • Page 36 Emergency battery operation Emergency function in the event of a power outage. Batteries required. OFF (Default) 1 = Immediate opening In the event of a power outage, the operator runs an opening command within 1 minute and all other commands are blocked until power is restored. New user Register up to a maximum of 250 users and assign a function to each one.
  • Page 37 Radio decoding Choose the type of radio coding for the transmitters enabled to control the operator. If you choose the type of radio coding for the transmitters [Rolling code] or [TW key block], any transmitters with a different type of radio coding saved previously will be deleted. 1 = All decoding (default) 2 = Rolling code 3 = TW key block...
  • Page 38 Manoeuvre counter View the number of total or partial operator manoeuvres (after maintenance). The number of manoeuvres is the number shown multiplied by 1000. The control panel regularly saves the number of manoeuvres automatically. In the event of an unexpected power outage, the number of manoeuvres last saved is restored.
  • Page 39: Final Operations

    FINAL OPERATIONS...
  • Page 40: Paired Operation

    PAIRED OPERATION Two connected operators are controlled with one command. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards, using the RSE_1 connector. Connect up the electrics for the devices and accessories. For information on connecting the electrics for the devices and accessories, please see the “ELECTRICAL CONNECTIONS”...
  • Page 41: Operating Modes

    Operating modes OPEN-CLOSE command (2-7), OPEN ONLY (2-3) or CLOSE ONLY (2-4) PARTIAL OPENING command (2-3P) MASTER MASTER SLAVE SLAVE...
  • Page 42: Alternate Operation

    ALTERNATE OPERATION The first barrier opens, the vehicle passes, the first barrier closes, the second barrier opens, the vehicle passes and the second barrier closes. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards, using the RSE_1 connector. Connect up the electrics for the devices and accessories.
  • Page 43: Operating Modes

    Operating modes ONLY OPEN command (2-3) on barrier A ONLY OPEN command (2-3) on barrier B OPEN-CLOSE command (2-7) on barrier A or B for emergency opening...
  • Page 44: Mcbf

    MCBF Models LT/LS Standard boom L = 4 m 1.500.000 Skirt -20% Mobile foot -20% Articulated joint -20% The MCBF value relates to the barrier only and does not refer to any applicable accessories. The GARD LT barrier has been designed to perform up to 1.5 million cycles. Thanks to its 24V DC motor, it is extremely reliable and requires very little maintenance.
  • Page 45: Error Messages

    ERROR MESSAGES Adjustment error Encoder failure error Service test failure error Operating time error Open release-hatch error Obstacle detected during closing Obstacle detected during opening The maximum number of obstacles detected consecutively has been exceeded No line voltage Serial communication error Incompatible transmitter error Open SLAVE-motor hatch error NOTICES...
  • Page 48 AFFIX THE PRODUCT LABEL FROM THE BOX HERE CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso - Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941...

This manual is also suitable for:

Glt60rosGlt60acsGlt60ax4

Table of Contents