Subscribe to Our Youtube Channel
Related Manuals for CAME GLS60AGS
Summary of Contents for CAME GLS60AGS
- Page 1 Automatic road barriers FA02058-EN GLS60AGS GLS60RGS GLS60ACS GLS60AX4 INSTALLATION MANUAL English...
-
Page 2: Table Of Contents
TABLE OF CONTENTS DEVICE MANUAL RELEASE ..............................4 GENERAL PRECAUTIONS FOR INSTALLERS ........................5 Main points of danger for people............................6 DISMANTLING AND DISPOSAL ............................6 PRODUCT DATA AND INFORMATION ..........................7 Key ....................................7 Description ..................................7 Intended use ..................................7 Usage limitations ................................ - Page 3 FINAL OPERATIONS ................................. 40 PAIRED OPERATION ................................. 41 Electrical connections ..............................41 Programming .................................. 41 Saving users ................................... 41 Operating modes ................................42 ALTERNATE OPERATION ..............................43 Electrical connections ..............................43 Programming .................................. 43 Saving users ................................... 43 Operating modes ................................44 MCBF ....................................
-
Page 4: Device Manual Release
DEVICE MANUAL RELEASE Releasing the device may be dangerous for the user, if the boom fastening has been damaged or if the boom is no longer intact, as the result of an accident or installation error. In these cases, the tensioned springs no longer guarantee that the boom is balanced. -
Page 5: General Precautions For Installers
• The product, in its original packaging supplied by the manufacturer, must only be transported in a closed environment (railway carriage, containers, closed vehicles). • If the product malfunctions, stop using it and contact customer services at https://www.came.com/global/en/contact-us or via the telephone number on the website. -
Page 6: Main Points Of Danger For People
UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Please follow these brief disposal guidelines: DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling. -
Page 7: Product Data And Information
Balance springs included. Intended use The ideal solution for access roads with heavy transit flows Any installation and/or use other than that specified in this manual is forbidden. Usage limitations MODELS GLS60AGS GLS60RGS GLS60ACS GLS60AX4 Max. net clearance width (m) -
Page 8: Technical Data
(**) The average product life specified should be understood purely as an indicative estimate. It applies to normal usage conditions and where the product has been installed and maintained in compliance with the instructions provided in the CAME technical manual. The average product life is also affected, including significantly, by other variables such as, but not limited to, climatic and environmental conditions (where present, see the MCBF table). -
Page 9: Description Of Parts
Description of parts Barrier Cover Mechanical stop for the boom adjustment Lever arm Boom anchoring plate Gear motor with encoder Intermediate plate Power supply terminal board Fastening flange Line fuse Anti-shearing cover Anchoring plate DIR/DXR photocell holes Anchoring brackets Lock for release Boom profile end cap Cabinet Spring anchoring pin... -
Page 10: Control Board Zl392C
Terminal board for power supply to the control board Terminal board for connecting the keypad selector Motor fuse Terminal board for connecting the transponder selector Connector for CAME KEY switch Memory Roll card connector Terminal board associated with the RSE_1 connector for... -
Page 11: Size
Size max. 6500 Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm² Power supply 120 V AC 3G x 1.5 mm² 3G x 2.5 mm²... -
Page 12: Wind Resistance
Wind resistance The table shows the boom wind-load resistance. The value relates to the boom only and does not refer to any applicable accessories. Resistance class with reference to the EN 13241 standard. Do not leave the boom open for long periods of time when there are strong winds or in any case in areas that are prone to being windy. -
Page 13: Installation
INSTALLATION The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is installed. It is up to the installer to find the most suitable solution. In case of manual handling, have one person for every 20 kg that needs hoisting; for non-manual handling, use proper hoisting equipment in safe conditions. -
Page 14: Preparing The Barrier
Fit the anchoring plate in the iron cage. The tubes must pass through the existing holes. Cast cement into the foundation frame. The plate must be perfectly level and the screw threads completely above surface. Wait at least 24 hours for the cement to dry. Remove the foundation frame. -
Page 16: Fastening The Barrier
Fastening the barrier Changing the boom opening direction... -
Page 17: Boom Installation
Boom installation Insert the reinforcement inside the boom. Fix the flange and the intermediate plate to the boom. Cylindrical head screw M8x12 First install the LED strip (where applicable), ONLY THEN fix the flange and the intermediate plate. Tighten the screws using a torque wrench and a torque of 20 Nm. Fix the boom to the anchoring plate. - Page 18 Cut the groove cover strips to the required length and insert them into the boom conduits on both sides. Use the screws to fasten the boom end cap. Place the anti-shearing protective cover over the boom-attachment cover and fasten it in place using the screws provided.
-
Page 19: Choosing The Hole For Fixing The Balance Spring
Choosing the hole for fixing the balance spring Passage width clearance (m) 3,00 < 3,50 < 4,00 < 4,50 < 5,00 < 5,50 < 6,00 < 3,50 4,00 4,50 5,00 5,50 6,00 6,50 Boom with LED strip Boom with LED strip and swing rest Boom with LED strip and skirt Boom with LED strip, skirt and swing rest If the passage is wider than 3 m, you must use a support for the boom (fixed or mobile). -
Page 20: Assembling The Balance Spring
Assembling the balance spring Hex-head screw M12 x 120 Release the gearmotor. ① Top spring attachment Position the boom vertically. ② Lock the gearmotor Bushing Ø13.8 ③ Assemble the anchoring pin and fix it on the lever arm. Washer M8 ④... -
Page 23: Balancing The Boom
Balancing the boom Release the gearmotor. Fasten the locknut. Position the boom vertically. After releasing the gearmotor with the boom in the Lock the gearmotor closed position, in some cases the boom may open. Check the proper working state of the spring. When the Manually turn the spring to increase or reduce the traction. -
Page 24: Determining The Travel End Points With Mechanical Limit Switches
Determining the travel end points with mechanical limit switches Check that the boom is parallel to the road surface when it is in the closed position and at about 89° when it is in the open position. Correct the boom’s horizontal position Release the gearmotor. -
Page 25: Correct The Boom's Vertical Position
Correct the boom’s vertical position Release the gearmotor. Open the inspection hatch. Turn the mechanical stop until you reach the desired boom position. Fasten the mechanical stop with a locknut. Lock the gearmotor ~1° ~89°... -
Page 26: Electrical Connections
ELECTRICAL CONNECTIONS Passing the electrical cables Connect all wires and cables in compliance with the law. The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). Make sure that the moving mechanical parts are suitably far away from the wiring. -
Page 27: Power Supply
Power supply Make sure the mains power supply is disconnected during all installation procedures. Before working on the control panel, disconnect the mains power supply and remove the batteries, if any. Connecting to the electrical network Power supply output for accessories 24 V Line fuse The output normally delivers 24 V AC. -
Page 28: Command And Control Devices
Command and control devices STOP button (NC contact) See the [F1 – Total stop] function. When the contact is being used, it must be activated during programming. Control device (NO contact) Open command When the [F6 – Hold-to-run] function is active, a control device must be set to OPEN. Control device (NO contact) Partial Opening command The contact must only be used for operators working in paired mode. -
Page 29: Signalling Devices
Signalling devices Flashing beacon or additional light Depending on configuration, it flashes when the operator opens and closes, or increases lighting in the manoeuvre area. See function [F18]. Operator status warning light (Passage-open warning light) It notifies the user of the operator status. See function [F10 - Passage-open warning light]. - Page 30 DIR photocells Standard connection Connection with safety test Multiple photocell pairs can be connected. For systems with multiple pairs of photocells, please see the manual for the relevant accessory. See function [F5] Safety devices test. 10 11 E1 TS 1 3 3P 4 2 CX CY CZ 10 11 E1 TS 1...
-
Page 31: Programming
PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen < > buttons The < > buttons are used to perform the operations described below. Navigate the menu Increase or decrease values ENTER button... - Page 32 CX input Associate a function with the CX input. OFF (Default) C1 = Reopen while closing (photocells) C4 = Obstacle standby (photocells) C5 = Immediate closure at the travel end during opening C7 = Reopen while closing (sensitive edges) C9 = Immediate closure at the travel end during opening with obstacle standby during closure C10 = Immediate closure during opening with obstacle standby during closure (NO contact) C11 = Immediate closure during opening with obstacle standby during closure (NC contact) C13 = Reopen while closing, with immediate closure once the obstruction has been removed,...
- Page 33 Safety devices test Check that the photocells connected to the inputs are operating correctly, after each opening and closing command. OFF (Default) 1 = CX 2 = CY 3 = CX+CY 4 = CZ 5 = CX+CZ 6 = CY+CZ 7 = CX+CY+CZ Hold-to-run With the function active, the operator stops moving (opening or closing) when the control device is released.
- Page 34 Light E1 Choose the type of device connected to output E1. OFF =Flashing beacon (Default) 1 = Cycle light The lamp stays on during the manoeuvre. This parameter does not appear if there [Automatic Close] function is deactivated. 2 = Courtesy lamp The light switches on when a manoeuvre starts and remains on once the manoeuvre has finished, for the time set under the function [F25 Courtesy time].
- Page 35 Configure the connector connections on RSE1 and RSE2. If an RSE card – configured for paired connections – is plugged into the RSE_1 connector, use the RSE_2 connector for remote connection (CRP). In this case, a CAME KEY cannot be connected. 1 = Paired...
- Page 36 CRP address Assign a unique identification code (CRP address) to the control board. 1 to 254 Configure maintenance Set the number of manoeuvres the operator can perform before a maintenance warning signal is generated. The warning is displayed as an [SEr] message and signalled by 3 + 3 flashes every hour on the device connected to the 10-5 output.
- Page 37 New user Register up to a maximum of 250 users and assign a function to each one. The operation can be carried out by using a transmitter or another control device. The boards that manage the control devices (AF - R700 - R800) must be inserted into the connectors. 1 = Step-by-step 2 = Sequential 3 = Open...
- Page 38 Self-Learning Rolling Save a new rolling code transmitter by activating acquisition from a rolling code transmitter that has already been saved. The saving and acquisition procedures are explained in the transmitter manual. OFF (Default) Boom length Set the boom length. 3 = 3 m boom 4 = 4 m boom Motor test...
-
Page 39: Import/Export Data
FW version Display the firmware version number. Enable password Set a 3-digit password. The password will be requested to anyone who wants to access the main menu. Remove the password that protects access to the main menu. Use the arrows and the Enter button to dial the Press ENTER to confirm deletion. -
Page 40: Final Operations
FINAL OPERATIONS... -
Page 41: Paired Operation
PAIRED OPERATION Two connected operators are controlled with one command. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards, using the RSE_1 connector. Connect up the electrics for the devices and accessories. For information on connecting the electrics for the devices and accessories, please see the “ELECTRICAL CONNECTIONS”... -
Page 42: Operating Modes
Operating modes OPEN-CLOSE command (2-7), OPEN ONLY (2-3) or CLOSE ONLY (2-4) PARTIAL OPENING command (2-3P) MASTER MASTER SLAVE SLAVE... -
Page 43: Alternate Operation
ALTERNATE OPERATION The first barrier opens, the vehicle passes, the first barrier closes, the second barrier opens, the vehicle passes and the second barrier closes. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards, using the RSE_1 connector. Connect up the electrics for the devices and accessories. -
Page 44: Operating Modes
Operating modes ONLY OPEN command (2-3) on barrier A ONLY OPEN command (2-3) on barrier B OPEN-CLOSE command (2-7) on barrier A or B for emergency opening... -
Page 45: Mcbf
MCBF Models LT/LS Standard boom L = 4 m 1.500.000 Skirt -20% Mobile foot -20% Articulated joint -20% The MCBF value relates to the barrier only and does not refer to any applicable accessories. The GARD LS barrier has been designed to perform up to 1.5 million cycles. Thanks to its 24V DC motor, it is extremely reliable and requires very little maintenance. -
Page 46: Error Messages
ERROR MESSAGES Adjustment error Encoder failure error Service test failure error Operating time error Open release-hatch error Obstacle detected during closing Obstacle detected during opening The maximum number of obstacles detected consecutively has been exceeded No line voltage Serial communication error Incompatible transmitter error Open SLAVE-motor hatch error NOTICES... - Page 48 AFFIX THE PRODUCT LABEL FROM THE BOX HERE CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso – Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941...
Need help?
Do you have a question about the GLS60AGS and is the answer not in the manual?
Questions and answers